Online cleaning and waste discharging pipeline of high-temperature carbonization furnace

The high-temperature carbonization furnace with dual waste outlets and online cleaning features addresses pipe clogging by enabling simultaneous exhaust and easy maintenance, ensuring continuous production efficiency.

CN222187863UActive Publication Date: 2024-12-17ZHEJIANG JINGGONG SCI & TECH
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Patent Information

Application Number
CN202421181988.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2024-12-17
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

High-temperature carbonization furnaces produce harmful gases that pollute the environment and clog exhaust pipes due to the formation of wall hangings and carbon powder, necessitating frequent disassembly and cleaning, which significantly reduces production efficiency.

Method used

A high-temperature carbonization furnace with two symmetrically arranged waste outlets and pipes, equipped with filters and end covers, allows for simultaneous exhaust and online cleaning of the pipes, reducing maintenance complexity and maintaining production continuity.

Benefits of technology

The solution enables efficient gas discharge and online cleaning of exhaust pipes, preventing clogging and maintaining production efficiency by allowing for quick filter removal and replacement without interrupting the process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an online cleaning and waste discharging pipeline of a high-temperature carbonization furnace, and belongs to the technical field of high-temperature carbonization furnace equipment. Comprising a high-temperature carbonization furnace, two waste discharge ports are formed in the high-temperature carbonization furnace, a waste discharge main pipeline is arranged at the top, corresponding to the waste discharge ports, of the high-temperature carbonization furnace, the waste discharge main pipeline comprises a right waste gas pipe and a left waste gas pipe, and one end of the right waste gas pipe is communicated with one end of the left waste gas pipe; waste material pipes are arranged at the bottoms of the right side waste gas pipe and the left side waste gas pipe; the waste material pipes are downwards connected with a waste discharge port of the high-temperature carbonization furnace; the right waste gas pipe and the left waste gas pipe are symmetrically arranged, the joint of the right waste gas pipe and the left waste gas pipe is partitioned through the valve, simultaneous exhaust of the two waste gas pipes can be well achieved, the two waste gas pipes are matched with the valve to be used for single-row and single-interior cleaning, actual operation is not affected, and therefore the waste discharge effect of the whole device is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of high-temperature carbonization furnace equipment, and in particular relates to an online cleaning waste discharge pipeline of a high-temperature carbonization furnace. Background Art

[0002] High-temperature carbonization is an important process in the production of carbon fiber, and it determines the product quality of carbon fiber to a large extent. During high-temperature carbonization, high-temperature carbonization tail gas will be generated, such as hydrogen cyanide, ammonia, carbon monoxide, carbon dioxide, etc. These gases will pollute the surrounding environment if they are directly discharged into the atmosphere. They need to be transmitted to the exhaust gas treatment system through a negative pressure exhaust pipe for treatment, and the gas will be discharged into the atmosphere after meeting the standards. In the existing technology, after a week of operation, the high-temperature carbonization furnace will clog the exhaust pipe due to the formation of wall hangings by hair and carbon powder, affecting the normal production of carbon fiber. It usually needs to be stopped, disassembled and cleaned, which seriously reduces production efficiency. Utility Model Content

[0003] The utility model mainly solves the technical problems existing in the above-mentioned prior art and provides an online cleaning waste discharge pipeline for a high-temperature carbonization furnace.

[0004] The above technical problems of the utility model are mainly solved by the following technical solutions: a high-temperature carbonization furnace online cleaning waste pipe, comprising a high-temperature carbonization furnace, wherein two waste outlets are provided on the high-temperature carbonization furnace, and a waste main pipe is arranged on the top of the high-temperature carbonization furnace corresponding to the waste outlet, and the waste main pipe comprises a right-side waste pipe and a left-side waste pipe, one end of the right-side waste pipe and the left-side waste pipe are interconnected, and waste pipes are arranged at the bottom of the right-side waste pipe and the left-side waste pipe, and the waste pipes are downwardly connected to the high-temperature carbonization furnace. The waste outlets of the furnace are connected to each other, and end covers are arranged above the right exhaust pipe and the left exhaust pipe corresponding to the waste pipe, and a filter is inserted in one end of the right exhaust pipe and the left exhaust pipe away from each other, and the end cover is inserted in correspondence to the one end of the right exhaust pipe and the left exhaust pipe away from each other, and auxiliary pipes are arranged on the top of the ends where the right exhaust pipe and the left exhaust pipe are connected to each other, and the top of the auxiliary pipe at the upper end of the right exhaust pipe is connected to the right external pipe, and the top of the auxiliary pipe at the upper end of the left exhaust pipe is connected to the left external pipe.

[0005] Preferably, valves are provided at the connection between the auxiliary pipe corresponding to the right external pipe and the left external pipe, the connection between the right exhaust pipe and the left exhaust pipe facing each other at one end, and the connection between the two waste pipes and the waste outlet.

[0006] Preferably, the end cover includes a sealing cover, a first connecting component, a cover plate, a gasket, a tube body, a second connecting component and a clamping component. The tube body is inserted into the outer side of the cover, and the input end passes through the cover. The first connecting component is arranged between the cover plate and the tube body. The cover plate is rotatably connected to the output end of the cover plate through the first connecting component. The gasket is arranged between the cover plate and the tube body. A plurality of grooves are provided on the outer side of the output end of the tube body. The clamping component is arranged at the groove, and the rear end of the clamping component is arranged on the outer side wall of the tube body through the second connecting component.

[0007] Preferably, the first connecting component includes a first cotter pin, a first washer, an articulated arm and a first pin shaft, the articulated arm and the cover plate are interconnected, the bottom of the articulated arm is connected to the tube body through an axle seat, the first cotter pin is inserted in the connection between the articulated arm and the axle seat, the first washer is inserted in the surface of the first cotter pin, and the first pin shaft is sleeved on one end of the first cotter pin passing through the axle seat.

[0008] Preferably, the second connecting assembly includes a second cotter pin, a second washer, an articulated seat and a second pin shaft, the shaft seat is arranged below the corresponding slot of the tube body, the clamping assembly is plugged into the shaft seat, and the plug-in seat is plugged in through the second cotter pin, the second washer is sleeved on the surface of one end of the second cotter pin inserted into the articulated seat, and the second pin shaft is sleeved on one end of the second cotter pin passing through the articulated seat.

[0009] Preferably, the clamping assembly includes a third washer, a swing bolt and a conical column handle, the bottom end of the swing bolt is rotatably connected to the hinge seat through a second cotter pin, the conical column handle is arranged on the top side of the swing bolt, and the third washer is arranged on the bottom surface of the swing bolt.

[0010] The utility model has the beneficial effects of symmetrically arranging the right exhaust pipe and the left exhaust pipe, and the connection between the two is separated by a valve, which can well realize the simultaneous exhaust of the two groups of exhaust pipes, and cooperate with the valve for single-row and single internal cleaning, which will not affect the actual operation, thereby increasing the exhaust effect of the entire device, and auxiliary pipes are arranged on the right exhaust pipe and the left exhaust pipe corresponding to the side away from the middle valve, so that the right exhaust pipe and the left exhaust pipe can both achieve passage when one of the groups is closed, the overall structure is simpler, and the number of practical valves is significantly reduced, reducing the cumbersome steps in subsequent maintenance, and at the same time, filter nets are inserted at the ends of the right exhaust pipe and the left exhaust pipe, and cleaning can be achieved by quickly disassembling the filter nets, thereby accelerating the cleaning effect of the entire device, and then end covers are arranged at both ends, the end covers are mutually inserted between the cover plate and the pipe body, and a plurality of card slots for connecting the compression components are arranged at the pipeline, thereby achieving the sealing of the entire pipeline. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0012] Figure 2 This is a schematic diagram of a split structure of the utility model;

[0013] Figure 3 It is a bottom stereoscopic schematic diagram of the end cover of the utility model;

[0014] Figure 4 It is a three-dimensional structural schematic diagram of the utility model in a state where the end cover is opened;

[0015] Figure 5 It is a side structural schematic diagram of the utility model.

[0016] In the figure: 1. high-temperature carbonization furnace; 2. waste outlet; 3. waste main pipeline; 31. valve; 32. right exhaust pipe; 33. right external pipe; 34. left exhaust pipe; 35. left external pipe; 36. auxiliary pipe; 37. waste pipe; 4. filter screen; 5. end cover; 51. sealing cover; 52. first connecting assembly; 521. first cotter pin; 522. first gasket; 523. first pin shaft; 524. articulated arm; 53. cover plate; 54. gasket; 55. second connecting assembly; 551. second cotter pin; 552. second gasket; 553. second pin shaft; 554. articulated seat; 56. clamping assembly; 561. third gasket; 562. swing bolt; 563. cone column handle; 57. pipe body; 571. slot. DETAILED DESCRIPTION

[0017] The technical solution of the utility model is further specifically described below through embodiments and in conjunction with the accompanying drawings.

[0018] Embodiment: A high temperature carbonization furnace online cleaning waste pipe, such as Figure 1-Figure 5As shown, it includes a high-temperature carbonization furnace 1, and two waste outlets 2 are provided on the high-temperature carbonization furnace 1. A waste discharge main pipeline 3 is arranged on the top of the high-temperature carbonization furnace 1 corresponding to the waste outlet 2. The waste discharge main pipeline 3 includes a right-side waste gas pipe 32 and a left-side waste gas pipe 34. One end of the right-side waste gas pipe 32 and the left-side waste gas pipe 34 are interconnected. The bottom of the right-side waste gas pipe 32 and the left-side waste gas pipe 34 are both provided with a waste pipe 37. The waste pipe 37 is interconnected with the waste outlet 2 of the high-temperature carbonization furnace 1 downward. The right-side waste gas pipe 32 and the left-side waste gas pipe 34 are connected to each other. An end cover 5 is provided above the waste pipe 37, and a filter screen 4 is inserted into the ends of the right exhaust pipe 32 and the left exhaust pipe 34 that are away from each other. The end cover 5 is inserted corresponding to the ends of the right exhaust pipe 32 and the left exhaust pipe 34 that are away from each other, and an auxiliary pipe 36 is provided on the top of the end where the right exhaust pipe 32 and the left exhaust pipe 34 are connected to each other. The top of the auxiliary pipe 36 at the upper end of the right exhaust pipe 32 is connected to the right external pipe 33, and the top of the auxiliary pipe 36 at the upper end of the left exhaust pipe 34 is connected to the left external pipe 35.

[0019] The auxiliary pipe 36 is provided with a valve 31 at the connection between the right external pipe 33 and the left external pipe 35, the connection between the right exhaust pipe 32 and the left exhaust pipe 34 facing each other at one end, and the connection between the two waste pipes 37 and the waste outlet 2. The setting of the valve 31 can realize the mutual connection and closing between the right exhaust pipe 32 and the left exhaust pipe 34, realize single-pipe and double-pipe exhaust, and also facilitate the cleaning of the single pipe.

[0020] The end cover 5 includes a sealing cover 51, a first connecting component 52, a cover plate 53, a gasket 54, a tube body 57, a second connecting component 55 and a pressing component 56. The tube body 57 is plugged into the outer side of the sealing cover, and the input end passes through the sealing cover. The first connecting component 52 is arranged between the cover plate 53 and the tube body 57. The cover plate 53 is rotatably connected to the output end of the cover plate 53 through the first connecting component 52. The gasket 54 is arranged between the cover plate 53 and the tube body 57. A plurality of card slots are provided on the outer side of the output end of the tube body 57. Slot 571, the clamping assembly 56 is arranged at the slot 571, and the rear end of the clamping assembly 56 is arranged on the outer wall of the tube body 57 through the second connecting assembly 55, the clamping assembly 56 includes a third washer 561, a swing bolt 562 and a tapered column handle 563, the bottom end of the swing bolt 562 is rotatably connected with the hinge seat 554 through the second cotter pin 551, the tapered column handle 563 is arranged on the top side of the swing bolt 562, and the third washer 561 is arranged on the bottom surface of the swing bolt 562.

[0021] The first connecting component 52 includes a first cotter pin 521, a first washer 522, a hinge arm 524 and a first pin shaft 523. The hinge arm 524 is connected to the cover plate 53. The bottom of the hinge arm 524 is connected to the tube body 57 through an axle seat. The first cotter pin 521 is inserted into the connection between the hinge arm 524 and the axle seat. The first washer 522 is inserted into the surface of the first cotter pin 521. The first pin shaft 523 is sleeved on one end of the first cotter pin 521 that passes through the axle seat. The connecting assembly 55 includes a second open pin 551, a second washer 552, an articulated seat 554 and a second pin shaft 553. The shaft seat is arranged below the corresponding slot 571 of the tube body 57. The clamping assembly 56 is plugged into the shaft seat, and the plug-in seat is plugged in through the second open pin 551. The second washer 552 is sleeved on the surface of one end of the second open pin 551 inserted into the articulated seat 554, and the second pin shaft 553 is sleeved on one end of the second open pin 551 that passes through the articulated seat 554.

[0022] Principle of the present utility model: negative pressure fans are generally provided at the far ends of the left external pipe 35 and the right external pipe 33 of the waste discharge pipe device to suck the waste gas from the high-temperature carbonization furnace 1, and two independent waste discharge channels are formed through the waste discharge port 2 and the waste discharge pipe symmetrically arranged on the left and right. The filter screen 4 can block large-volume hair and solid particles to avoid clogging the subsequent waste discharge pipe and reduce the load of the far-end waste gas treatment device. At the same time, through the end cover 5, only the cone column handle 563 in the clamping assembly 56 needs to be loosened, and the cover plate 53 can be rotated around the connecting assembly. The filter screen 4 and the residue in the waste discharge pipe can be cleaned online by using a cleaning tool. After the cleaning is completed, the cover plate 53 can be installed conveniently and quickly. In addition, the left or right waste discharge pipe can be closed by the valve 31 to realize the temporary channel of a single waste discharge channel, and the filter screen 4 and the waste discharge pipes on both sides can be removed and cleaned online without affecting normal production.

[0023] Finally, it should be pointed out that the above embodiments are only representative examples of the present utility model. Obviously, the present utility model is not limited to the above embodiments, and there are many variations. Any simple modification, equivalent changes and modifications made to the above embodiments based on the technical essence of the present utility model should be considered to belong to the protection scope of the present utility model.

Claims

1. A high-temperature carbonization furnace online cleaning waste pipe, comprising a high-temperature carbonization furnace (1), wherein the high-temperature carbonization furnace (1) is provided with two waste outlets (2), characterized in that: A waste discharge main pipe (3) is arranged at the top of the waste discharge port (2) corresponding to the high-temperature carbonization furnace (1), and the waste discharge main pipe (3) includes a right-side waste gas pipe (32) and a left-side waste gas pipe (34). One end of the right-side waste gas pipe (32) and the left-side waste gas pipe (34) are interconnected. A waste pipe (37) is arranged at the bottom of each of the right-side waste gas pipe (32) and the left-side waste gas pipe (34). The waste pipe (37) is interconnected downwardly with the waste discharge port (2) of the high-temperature carbonization furnace (1). The right-side waste gas pipe (32) and the left-side waste gas pipe (34) are provided with an end cap above the waste pipe (37). A filter screen (4) is inserted into the end of the right exhaust pipe (32) and the left exhaust pipe (34) away from each other, and the end cover (5) is inserted into the end of the right exhaust pipe (32) and the left exhaust pipe (34) away from each other. An auxiliary pipe (36) is provided at the top of the end where the right exhaust pipe (32) and the left exhaust pipe (34) are connected to each other. The top of the auxiliary pipe (36) at the upper end of the right exhaust pipe (32) is connected to the right external pipe (33), and the top of the auxiliary pipe (36) at the upper end of the left exhaust pipe (34) is connected to the left external pipe (35).

2. The high-temperature carbonization furnace online cleaning waste pipe according to claim 1, characterized in that: The auxiliary pipe (36) is provided with valves (31) at the connection between the right external pipe (33) and the left external pipe (35), at the connection between the right exhaust pipe (32) and the left exhaust pipe (34) facing each other at one end, and at the connection between the two waste pipes (37) and the waste outlet (2).

3. The method for online cleaning of waste pipes of a high-temperature carbonization furnace according to claim 1, characterized in that: The end cover (5) comprises a sealing cover (51), a first connecting component (52), a cover plate (53), a gasket (54), a tube body (57), a second connecting component (55) and a pressing component (56); the tube body (57) is plugged into the outer side of the sealing cover, and the input end thereof passes through the sealing cover; the first connecting component (52) is arranged between the cover plate (53) and the tube body (57); the cover plate (53) is rotatably connected to the output end of the cover plate (53) through the first connecting component (52); the gasket (54) is arranged between the cover plate (53) and the tube body (57); a plurality of slots (571) are provided on the outer side of the output end of the tube body (57); the pressing component (56) is arranged at the slots (571), and the rear end of the pressing component (56) is arranged on the outer side wall of the tube body (57) through the second connecting component (55).

4. The on-line cleaning waste pipe of a high-temperature carbonization furnace according to claim 3 is characterized by: The first connecting component (52) includes a first cotter pin (521), a first washer (522), a hinged arm (524) and a first pin shaft (523); the hinged arm (524) and the cover plate (53) are interconnected; the bottom of the hinged arm (524) is connected to the tube body (57) via an axle seat; the first cotter pin (521) is inserted into the connection between the hinged arm (524) and the axle seat; the first washer (522) is inserted into the surface of the first cotter pin (521); and the first pin shaft (523) is sleeved on one end of the first cotter pin (521) that passes through the axle seat.

5. The high-temperature carbonization furnace online cleaning waste pipe according to claim 4, characterized in that: The second connecting component (55) includes a second cotter pin (551), a second washer (552), an articulated seat (554) and a second pin shaft (553); the shaft seat is arranged below the corresponding slot (571) of the tube body (57); the clamping component (56) is plugged into the shaft seat, and the plug-in seat is plugged in through the second cotter pin (551); the second washer (552) is sleeved on the surface of one end of the second cotter pin (551) inserted into the articulated seat (554); the second pin shaft (553) is sleeved on one end of the second cotter pin (551) passing through the articulated seat (554).

6. The high-temperature carbonization furnace online cleaning waste pipe according to claim 5, characterized in that: The clamping assembly (56) includes a third washer (561), a swing bolt (562) and a conical column handle (563), the bottom end of the swing bolt (562) is rotatably connected to the hinge seat (554) via a second cotter pin (551), the conical column handle (563) is arranged on one side of the top of the swing bolt (562), and the third washer (561) is arranged on the bottom surface of the swing bolt (562).