Guide rail mechanism and automatic cleaning device for cleaning triangular radiator of indirect cooling tower

The guide rail mechanism with controllable strong magnets and an automatic cleaning device address safety and efficiency issues in cleaning triangular radiators by providing a stable, uniform, and efficient cleaning process.

CN222188014UActive Publication Date: 2024-12-17SCI GREEN SHANDONG ENVIRONMENT TECH CO LTD
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Patent Information

Application Number
CN202323636296.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-29
Publication Date
2024-12-17
Estimated Expiration
2033-12-29

AI Technical Summary

Technical Problem

Existing methods for cleaning triangular radiators in indirect cooling towers face safety hazards due to shaking and collision risks during manual or mechanical cleaning, affecting cleaning efficiency and safety.

Method used

A guide rail mechanism with controllable strong magnets and a rope system, combined with an automatic cleaning device featuring a lifting device, tripod, and high-pressure pneumatic rotary spray, ensures smooth and uniform cleaning without shaking.

Benefits of technology

The solution provides a safe and efficient cleaning process with a simple, cost-effective guide rail mechanism and automatic cleaning device, ensuring uniform cleaning without shaking and easy installation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of guide devices and cleaning devices, in particular to a guide rail mechanism for cleaning a triangular radiator of an indirect cooling tower and an automatic cleaning device. The guide rail mechanism is characterized in that the guide rail mechanism comprises a fixing frame capable of being fixed to the upper end of the triangular radiator, the fixing frame is at least connected with one rope, the lower end of the rope is connected with a controllable strong magnet, and the controllable strong magnet is used for being attracted to a bottom plate of the triangular radiator. The automatic cleaning device is characterized in that the automatic cleaning device comprises hoisting equipment, a triangular support capable of being placed in the triangular radiator and a flushing device, the position of the triangular support is matched with the position of the rope, and a guide sleeve capable of being arranged on the corresponding rope in a sleeving mode is arranged at the corner of the triangular support. On one hand, the utility model provides the guide rail mechanism for cleaning the triangular radiator of the indirect cooling tower, and on the other hand, the utility model provides the efficient automatic cleaning device for the triangular radiator matched with the guide rail mechanism.
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Description

Technical Field

[0001] The utility model relates to the field of guide devices and cleaning devices, in particular to a guide rail mechanism for cleaning a triangular radiator of an indirect cooling tower, and an automatic cleaning device. Background Art

[0002] Indirect cooling tower is the abbreviation of indirect air cooling tower. It is a cooling device set up to cool the exhaust steam discharged to the condenser after the steam turbine has done work in the thermal power unit. In order to cool the exhaust steam of the condenser, the indirect cooling unit uses circulating water as an intermediate medium. The circulating water cools the exhaust steam of the steam turbine at the condenser. The heated circulating water is brought to the triangular radiator of the sector of the indirect cooling tower by the circulating water pump, and heat is exchanged with the cold air flowing from the bottom of the tower to the top of the tower through the triangular radiator of the sector, cooling the circulating water in the pipeline. The cooled circulating water then goes to the condenser to cool the exhaust steam of the steam turbine, and the cycle repeats.

[0003] Since dust and catkins will adhere to the triangular radiator and affect the cooling effect, the triangular radiator needs to be cleaned regularly. Whether the operator is standing in the hanging basket to wash or hoisting the washing equipment to wash, the hanging basket or the hoisted equipment will shake, and there is a risk of collision and damage to the inner wall of the triangular radiator, which is a safety hazard and affects the cleaning effect. Utility Model Content

[0004] The technical problem to be solved by the utility model is to address the deficiencies of the prior art. On the one hand, a guide rail mechanism for cleaning a triangular radiator of an intercooler is provided. On the other hand, a high-efficiency automatic cleaning device for the triangular radiator matched with the guide rail mechanism is provided.

[0005] The technical solution of the utility model to solve the above technical problems is as follows:

[0006] The utility model provides a guide rail mechanism for cleaning a triangular radiator of an intercooler tower, characterized in that it comprises a fixing frame that can be fixed on the upper end of the triangular radiator, the fixing frame is connected with at least one rope, the lower end of the rope is connected with a controllable strong magnet, and the controllable strong magnet is used to be adsorbed on the bottom plate of the triangular radiator.

[0007] Furthermore, a rope tightener is connected to the rope.

[0008] Furthermore, there are three ropes.

[0009] Furthermore, the fixing frame includes a triangular frame body that can be placed inside the triangular radiator and a connecting portion that connects the triangular frame body to the upper end of the triangular radiator, and the rope is connected at the corner of the triangular frame body.

[0010] Furthermore, the shape of the triangular frame is the same as the shape of the cross section of the inner cavity of the triangular radiator.

[0011] Furthermore, the distance between the outer edge of each side of the triangular frame and the inner wall of the corresponding triangular radiator is 20 cm.

[0012] The utility model also provides an automatic cleaning device for the triangular radiator of an intercooler tower, characterized in that it comprises a lifting device, a tripod that can be placed in the triangular radiator and a flushing device, the tripod can be hoisted on the lifting device in a horizontal manner, the nozzle of the flushing device is fixedly connected to the center of the tripod for flushing the inner wall of the triangular radiator, the position of the tripod matches the position of the rope, and a guide sleeve that can be mounted on the corresponding rope is provided at its corner.

[0013] Furthermore, the flushing device is a high-pressure pneumatic rotary spray device, which includes a high-pressure water pump, an air source and a rotary nozzle assembly. The rotary nozzle assembly is provided with four extended water spray rods, and the upper end of the rotary nozzle assembly is fixedly connected to the tripod.

[0014] Furthermore, the lifting equipment is an automatic winch, and the automatic winch includes a winch body and a PLC controller for controlling the movement of the winch body.

[0015] Furthermore, the tripod or the flushing device is connected to a position signal sensor for detecting its height, and the position signal sensor is electrically connected to the PLC controller.

[0016] The beneficial effects of the utility model are:

[0017] 1. The utility model sets a guide rail mechanism, and the controllable strong magnet is adsorbed on the bottom plate. The rope is pulled between the fixed frame and the controllable strong magnet to form a linear track inside the triangular radiator, so that the hoisting equipment can run along the track to ensure the smooth operation of the equipment. The guide rail mechanism has a simple structure, easy installation, and low cost. Compared with the rigid track, it is more convenient and quick to disassemble and transport, and has strong practicality.

[0018] 2. The automatic cleaning device of the utility model includes a lifting device, a tripod and a flushing device. A guide sleeve that can be mounted on a rope is provided on the tripod, so that the device can move up and down along the rope of the guide rail mechanism, thereby realizing automatic cleaning. Moreover, there is no shaking during the cleaning process, and the cleaning effect is uniform and reliable. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the guide rail mechanism for cleaning the triangular radiator of the intercooler tower;

[0020] Figure 2 It is a structural schematic diagram of an automatic cleaning device for a triangular radiator of an indirect cooling tower;

[0021] Figure 3 This utility model Figure 2 Automatic cleaning device and Figure 1 Schematic diagram of the middle guide rail mechanism in the coordinated use state;

[0022] In the figure: 1. fixed frame, 1-1. triangular frame, 1-2. connecting part, 2. rope, 3. rope tightener, 4. controllable strong magnet, 5. triangular radiator, 5-1. bottom plate; 6. tripod, 6-1. sling, 7. high-pressure pneumatic rotary spray device, 7-1. extended water spray rod, 8. guide sleeve, 9. position signal sensor. DETAILED DESCRIPTION

[0023] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The embodiments given are only used to explain the present invention and are not used to limit the scope of the present invention.

[0024] The utility model provides a guide rail mechanism for cleaning the triangular radiator of an intercooling tower, comprising a fixing frame 1 that can be fixed on the upper end of the triangular radiator 5, at least one rope 2 is connected to the fixing frame 1, and the lower end of the rope 2 is connected to a controllable strong magnet 4, and the controllable strong magnet 4 is used to be adsorbed on the bottom plate 5-1 of the triangular radiator 5. The number of ropes 2 is set according to needs. The fixing frame 1 and the controllable strong magnet 4 cooperate to tighten the rope 2 up and down. As long as the fixing frame 1 can achieve its positioning and pulling functions and leave space for the sling to pass through in the middle of the fixing frame 1, its shape and structure are not particularly limited, and those skilled in the art can design it according to experience and professional knowledge.

[0025] like Figure 1 Shown is a preferred embodiment of the guide rail mechanism.

[0026] The fixing frame 1 of the guide rail mechanism of this embodiment includes a triangular frame body 1-1 that can be placed inside the triangular radiator 5 and a connecting portion 1-2 that connects the triangular frame body 1-1 to the upper end of the triangular radiator 5. The shape of the triangular frame body 1-1 is the same as the shape of the cross-section of the inner cavity of the triangular radiator 5. Furthermore, the distance between the outer edge of each side of the triangular frame body 1-1 and the inner wall of the corresponding triangular radiator 5 is 20 cm.

[0027] Each corner of the triangular frame 1-1 is connected with a rope 2. The rope 2 is preferably a steel wire rope, and further, a rope tightener 3 is connected to the rope 2.

[0028] The lower ends of the ropes 2 are connected to controllable strong magnets 4, and the controllable strong magnets 4 are used to be adsorbed on the bottom plate 5-1 of the triangular radiator 5. This embodiment uses controllable strong magnets 4 with a maximum lifting weight of 2 tons.

[0029] The controllable strong magnet 4 and the rope tightener 3 can be commercially available products commonly used in the art. The controllable strong magnet 4 is a product of model PML-20 produced by Shandong Qingfa Machinery Manufacturing Co., Ltd.; the rope tightener 3 is a steel wire rope tightener produced by Bazhou Senyuan Fire Equipment Factory.

[0030] like Figure 2 As shown, corresponding to the preferred embodiment of the guide rail mechanism described above, this embodiment provides an automatic cleaning device for the triangular radiator 5 of the intercooling tower.

[0031] The automatic cleaning device comprises a lifting device, a tripod 6 which can be placed in the triangular radiator 5, and a flushing device.

[0032] The lifting equipment is omitted in the figure. The lifting equipment used in this embodiment is an automatic hoist, which includes a hoist body and a PLC controller for controlling the action of the hoist body. Of course, other lifting equipment commonly used in the art, such as a crane, etc., can also be used.

[0033] The tripod 6 can be hoisted on the lifting equipment in a horizontal manner through the sling 6-1. The position of the tripod 6 matches the position of the rope 2, and a guide sleeve 8 that can be sleeved on the corresponding rope 2 is provided at its corner. In this embodiment, a guide sleeve 8 is provided at each of the three corners of the tripod 6, and each guide sleeve 8 can be sleeved on the corresponding rope 2.

[0034] The nozzle of the flushing device is fixedly connected to the center of the tripod 6 for flushing the inner wall of the triangular radiator 5. Preferably, the flushing device is a high-pressure pneumatic rotary spray device 7, which includes a high-pressure water pump, an air source and a rotary nozzle assembly, and the rotary nozzle assembly is provided with four extended water spray rods 7-1, and the four extended water spray rods 7-1 are symmetrically distributed. The upper end of the rotary nozzle assembly is fixedly connected to the tripod 6. The rotary nozzle assembly includes a rotary nozzle and a pneumatic motor. The air source is connected to the pneumatic motor. The pneumatic motor can drive the rotary nozzle to rotate. The high-pressure pump supplies water to the rotary nozzle to generate high-pressure spray water to effectively and evenly clean the inner wall of the triangular radiator 5.

[0035] In this embodiment, a position signal sensor 9 for detecting the height is connected to the tripod 6 or the flushing device, and the position signal sensor 9 is electrically connected to the PLC controller. The position sensor can be an infrared sensor. When the tripod 6 drops to a preset height, the position sensor sends a signal to the PLC controller, and the PLC controller controls the hoist body to stop moving, and can also further control the hoist to move in the opposite direction. As another optional implementation, the PLC controller presets the downward speed and downward time of the hoist hook, so that after the flushing device reaches the corresponding position, the hoist automatically stops running and then moves in the opposite direction to achieve automatic flushing. It can be understood that the above two methods are not limitations on the implementation methods, and those skilled in the art can select the above or other means of automatically controlling the motion stroke according to the actual operating conditions.

[0036] Figure 3 This utility model Figure 2 Automatic cleaning device and Figure 1 Schematic diagram of the middle guide rail mechanism in use; the specific operation method is as follows:

[0037] First, three controllable strong magnets 4 are adsorbed on the bottom plate 5-1 of the triangular radiator 5 according to the preset position, and the preset position corresponds to the position of the guide sleeve 8 of the tripod 6. The automatic cleaning device of the utility model is hoisted by a winch. The fixing frame 1 is fixedly connected to the upper end of the triangular radiator 5.

[0038] The rope 2 is passed through the hole of the corresponding guide sleeve 8 and connected to the fixing frame 1 at the upper end of the triangular radiator 5, so that the rope 2 extends in the vertical direction. Finally, the rope 2 is tightened by the rope tightener 3. In this way, the rope 2 forms a track for the automatic cleaning device to run up and down.

[0039] Driven by the winch, the high-pressure pneumatic rotary spray device 7 evenly washes the inner wall of the triangular radiator 5 from top to bottom. When the position signal sensor 9 reaches the preset position, it sends a signal to the PLC controller of the winch, and the PLC controller controls the winch body to stop moving, and can also further control the winch to move in the opposite direction.

[0040] The utility model realizes automatic flushing of the inner wall of the triangular radiator 5, and the guide rail mechanism ensures that the automatic cleaning device does not shake during the cleaning process and the cleaning effect is uniform and reliable. The guide rail mechanism has a simple structure, is easy to install, and is low in cost. Compared with a rigid track, it is more convenient and quick to disassemble and transport, and has strong practicality.

[0041] Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention of the utility model.

Claims

1. A guide rail mechanism for cleaning the triangular radiator of an indirect cooling tower, characterized in that: It comprises a fixing frame (1) capable of being fixed to the upper end of the triangular radiator (5), the fixing frame (1) being connected to at least one rope (2), the lower end of the rope (2) being connected to a controllable strong magnet (4), the controllable strong magnet (4) being used to be adsorbed on the bottom plate (5-1) of the triangular radiator (5); The fixing frame (1) comprises a triangular frame body (1-1) that can be placed inside the triangular radiator (5) and a connecting portion (5-2) that connects the triangular frame body (1-1) to the upper end of the triangular radiator (5), and the rope (2) is connected at the corner of the triangular frame body (1-1).

2. The guide rail mechanism for cleaning the triangular radiator of the intercooling tower according to claim 1 is characterized in that: A rope tightener (3) is connected to the rope (2).

3. The guide rail mechanism for cleaning the triangular radiator of the intercooling tower according to claim 1 or 2, characterized in that: There are three ropes (2).

4. The guide rail mechanism for cleaning the triangular radiator of the intercooling tower according to claim 3 is characterized in that: The shape of the triangular frame (1-1) is the same as the shape of the inner cavity cross section of the triangular radiator (5).

5. The guide rail mechanism for cleaning the triangular radiator of the intercooling tower according to claim 4, characterized in that: The distance between the outer edge of each side of the triangular frame (1-1) and the inner wall of the corresponding triangular radiator (5) is 20 centimeters.

6. Automatic cleaning device for triangular radiator of indirect cooling tower, characterized in that: It comprises a guide rail mechanism and a lifting device for cleaning the triangular radiator of an intercooler tower as claimed in claim 1, a tripod (6) that can be placed in the triangular radiator (5), and a flushing device, wherein the tripod (6) can be hoisted on the lifting device in a horizontal manner, and the nozzle of the flushing device is fixedly connected to the center of the tripod (6) for flushing the inner wall of the triangular radiator (5), the position of the tripod (6) matches the position of the rope (2), and a guide sleeve (8) that can be mounted on the corresponding rope (2) is provided at its corner.

7. The automatic cleaning device for the triangular radiator of the intercooling tower according to claim 6 is characterized in that: The flushing device is a high-pressure pneumatic rotary spraying device (7), which comprises a high-pressure water pump, an air source and a rotary spray head assembly, wherein the rotary spray head assembly is provided with four extended spray rods (7-1), and the upper end of the rotary spray head assembly is fixedly connected to the tripod (6).

8. The automatic cleaning device for the triangular radiator of the intercooling tower according to claim 6 is characterized in that: The lifting equipment is an automatic winch, which includes a winch body and a PLC controller for controlling the movement of the winch body.

9. The automatic cleaning device for the triangular radiator of the intercooling tower according to claim 8 is characterized in that: The tripod (6) or the flushing device is connected to a position signal sensor (9) for detecting the height thereof, and the position signal sensor (9) is electrically connected to the PLC controller.