Intelligent slurry flow monitoring device

Abstract

The utility model discloses an intelligent slurry flow monitoring device which comprises a monitoring device main body, a device starting button, a data uploading module, a touchable display screen, device heat dissipation holes, device moving universal wheels, an energy charging solar panel, a tool placement box, an energy transmission module, a data transmission module and a slurry monitoring pipeline. Intelligent operation can be performed by utilizing the structure on the display screen, buttons on the device are reduced, the operation is more intuitive and easier to operate, a data transmission module is additionally arranged at the top end of the device, detected data are uploaded in real time and monitored in real time, when data abnormity occurs, response can be performed at the first time, and meanwhile, a solar panel is arranged at the top end of the device, so that the device is more convenient to use. And energy can be charged during outdoor operation, so that energy is saved.

Description

Technical Field

[0001] The utility model belongs to the field of industrial automation, and in particular relates to an intelligent slurry flow monitoring device. Background Art

[0002] Industrial automation refers to the use of automation technology to control and optimize the production process, improve production efficiency, reduce costs, improve product quality, and ensure production safety. As an important part of industrial automation, the slurry flow monitoring device can monitor and control the slurry in production in real time, optimize and upgrade the production process through accurate data collection and analysis, ensure the stability and accuracy of the production process, and improve production efficiency and product quality.

[0003] An existing slurry sampling device (for example, application number: 201520604390.3) generally has the following problems during use:

[0004] 1. Low intelligence level of the device: Limited data processing capabilities: Monitoring devices with low intelligence may not be able to perform complex data processing and analysis, resulting in low utilization efficiency of monitoring data and failure to fully tap the potential information in the data. Poor adaptability: Monitoring devices with low intelligence may not be able to make adaptive adjustments based on environmental changes and uncertainties in the production process, and cannot achieve real-time optimization and adjustment of the production process. Poor human-computer interaction experience: Monitoring devices with low intelligence may not be able to provide a good human-computer interaction experience, the operating interface is not intuitive, and the operating process is cumbersome, which reduces the user's work efficiency and operating comfort. Weak early warning and fault diagnosis capabilities: Monitoring devices with low intelligence may not be able to detect abnormal conditions in the production process in a timely manner, and cannot provide early warning or quickly diagnose faults, affecting production safety and equipment reliability. Therefore, an intelligent slurry flow monitoring device is urgently needed.

[0005] 2. Unable to upload monitoring data in real time: Difficult to conduct remote monitoring: If the monitoring data cannot be uploaded in real time, remote monitoring and management cannot be achieved, which will limit the production management personnel's real-time understanding and intervention capabilities of the production process. Unable to achieve timely response: The inability to upload monitoring data in real time will lead to the inability to respond to abnormal situations in the production process in a timely manner, affecting production safety and product quality. Risk of data loss: If the monitoring data cannot be uploaded to the cloud or other storage devices in real time, there is a risk of data loss, which will affect subsequent data analysis and production process improvements. Unable to achieve real-time data analysis: Real-time uploading of monitoring data can realize real-time analysis of data, help enterprises to identify problems in a timely manner and optimize the production process. The lack of this function will affect the immediacy and flexibility of production, so there is an urgent need for a slurry flow monitoring device that can upload monitoring data in real time.

[0006] 3. When there is a lack of external power supply, the device cannot operate: Real-time monitoring cannot be performed: The lack of external power supply will cause the monitoring device to fail to operate normally, and it will be impossible to obtain and record the slurry flow data in real time, making it impossible to monitor and control the production process in real time. Failure to detect problems in time: The failure of the monitoring device to work properly means that abnormal conditions in the production process cannot be detected in time, such as pipeline blockage, abnormal flow, etc., which may delay the discovery and handling of faults and bring risks to production safety and equipment reliability. Missing and incomplete data: The lack of external power supply will cause the monitoring device to be unable to continuously record and upload data, which may result in missing and incomplete data, affecting subsequent data analysis and production process improvements. Difficulties in production adjustments: In the absence of real-time monitoring data, production management personnel will not be able to understand the production status in a timely manner, making it difficult to make timely production adjustments and optimizations, which may affect production efficiency and product quality. Therefore, a slurry flow monitoring device with an additional power supply is urgently needed. Utility Model Content

[0007] An intelligent slurry flow monitoring device, comprising a monitoring device body, a device start button, a data upload module, a touch display screen, a device heat dissipation hole, a device mobile universal wheel, a charging solar panel, a tool placement box, an energy transmission module, a data transmission module, and a slurry monitoring pipeline;

[0008] The monitoring device body comprises a monitoring device main body, wherein a device start button is arranged at the lower right corner of the upper end face, a data upload module is arranged above the device start button, a touch display screen is arranged on the left side of the data upload module, device heat dissipation holes are arranged on the side of the monitoring device main body, a tool placement box is arranged at the lower end of the front side of the monitoring device main body, a slurry monitoring pipeline is arranged at the back side of the monitoring device main body, and a charging solar panel is arranged at the top of the monitoring device main body.

[0009] Furthermore, an energy transmission module is connected between the monitoring device body and the charging solar panel.

[0010] Furthermore, a data transmission module is connected between the monitoring device body and the slurry monitoring pipeline.

[0011] Furthermore, the monitoring device body is provided with universal wheels for moving the device at the bottom.

[0012] Furthermore, each position of the monitoring device body adopts a rounded corner design.

[0013] Furthermore, the device start button adopts a press-type triggering method.

[0014] The utility model has the following beneficial effects:

[0015] 1. The device is more intelligent by setting a touch screen, which brings the following advantages: Intuitive and easy to use: The touch screen provides an intuitive user interface, making the operation and monitoring process simpler and easier to understand. Users can operate by touching icons, buttons or menus on the screen without additional external devices or complex controllers. Real-time monitoring: The touch screen can display the relevant parameters and data of slurry flow, such as flow rate, pressure, temperature, etc. in real time. Users can monitor and analyze these data at any time, understand the state of slurry flow in time, and make corresponding adjustments and decisions. Data recording and analysis: The touch screen can be equipped with data recording and storage functions to save the parameters and data of slurry flow for subsequent analysis and comparison. In this way, users can review and analyze historical data to better understand the trends and changes of slurry flow. Remote control and monitoring: The touch screen can be connected to other devices or systems to achieve remote control and monitoring. Users can remotely access and control the slurry flow monitoring device through the network or wireless communication to perform operations such as parameter setting, data viewing and alarm processing.

[0016] 2. By setting up a data transmission module, the monitoring data can be uploaded in real time, and it brings the following advantages: High real-time performance: The data transmission module can upload monitoring data in real time, so that the data can reflect the actual situation in a timely manner, and improve the real-time and accuracy of the data. Convenient and fast: The data transmission module can transmit data wirelessly or wired, which is convenient and fast, eliminating the manual operation of data transmission, saving time and labor costs. High data security: When transmitting data, the data transmission module can use encryption technology to ensure the security and confidentiality of data transmission, and prevent data leakage and illegal acquisition. Remote control and monitoring: The data transmission module can be connected with other devices or systems to achieve remote control and monitoring. Users can remotely access and control the slurry flow monitoring device through the network or wireless communication, and perform operations such as parameter setting, data viewing and alarm processing. Real-time warning: By uploading monitoring data in real time, the data transmission module can realize the real-time warning function. When the monitoring data exceeds the set range, the data transmission module can automatically send an alarm signal to remind the user to take timely measures to avoid accidents.

[0017] 3. By adding a charging solar panel, energy can be provided to ensure the normal operation of the device when there is no external power supply, and the following advantages are brought: Independent energy supply: The charging solar panel can provide an independent energy supply for the monitoring device, no longer relying on an external power supply, thus ensuring that the device can still operate normally in the absence of an external power supply. Applicable to remote areas: For some remote areas or places where it is not convenient to access the power grid, the charging solar panel provides a reliable source of energy, so that the monitoring device can be deployed and operated in these places, expanding the monitoring scope and application areas. Environmental protection and energy saving: Solar energy is a clean and renewable energy. By using solar panels for charging, it can reduce dependence on traditional energy and reduce pollution to the environment, which is in line with the concept of sustainable development. Cost saving: Once the charging solar panel is installed, long-term electricity expenses can be reduced or avoided, and the operating cost of the equipment can be reduced, especially in the case of long-term operation, which can bring obvious economic benefits. Sustainability: Solar energy is a sustainable energy. Obtaining energy through charging solar panels can make the monitoring device more sustainable for a longer time and will not be affected by problems such as fuel supply. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a side view of the structure of the utility model;

[0020] Figure 3 This is a schematic diagram of the circuit structure of the utility model:

[0021] In the figure: 1. Monitoring device body; 2. Device start button; 3. Data upload module; 4. Touch screen; 5. Device heat dissipation holes; 6. Device mobile universal wheels; 7. Charging solar panel; 8. Tool storage box; 9. Energy transmission module; 10. Data transmission module; 11. Slurry monitoring pipeline. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0023] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] A person skilled in the art should connect all the electrical components in this case to their corresponding power supplies through wires, and should select a suitable controller according to the actual situation to meet the control requirements. The specific connection and control sequence should refer to the following working principle, in which the electrical components complete the electrical connection in the order of working in sequence. The detailed connection means are well-known technologies in the art. The following mainly introduces the working principle and process, and no longer explains the electrical control. Example

[0026] See also Figure 1-3 , the utility model provides a technical solution:

[0027] The monitoring device comprises a monitoring device body 1, wherein the monitoring device body 1 is provided with a device start button 2 at the lower right corner of the upper end face, a data upload module 3 is provided above the device start button 2, a touch screen 4 is provided on the left side of the data upload module 3, a device heat dissipation hole 5 is provided on the side of the monitoring device body 1, a tool placement box 8 is provided at the lower end of the front of the monitoring device body 1, a slurry monitoring pipeline 11 is provided on the back of the monitoring device body 1, and a charging solar panel 7 is provided on the top of the monitoring device body 1; in the above setting, the slurry monitoring pipeline 11 adopts an electromagnetic flowmeter of Emerson Electric Co. The electromagnetic flowmeter is suitable for flow monitoring of high-viscosity liquids such as slurry, is not affected by the viscosity of the medium, and can stably and accurately measure the fluid flow rate; in the above setting, the device heat dissipation hole 5 adopts an array structure on the side; in the above setting, the tool placement box 8 adopts a cross structure, which is divided into 4 tool placement boxes.

[0028] The intelligent slurry flow monitoring device: an energy transmission module 9 is connected between the monitoring device body 1 and the charging solar panel 7, and its structure adopts a metal support structure to ensure the stability of transmission and prevent external influences on the line.

[0029] The intelligent slurry flow monitoring device: a data transmission module 10 is connected between the monitoring device body 1 and the slurry monitoring pipeline 11 .

[0030] The intelligent slurry flow monitoring device: The monitoring device body 1 is provided with a device moving universal wheel 6 at the bottom, which is convenient for moving the structure and reduces the transportation time by 15%.

[0031] The intelligent slurry flow monitoring device: The monitoring device body 1 has rounded corners at various positions to prevent the sharp outer ends from causing harm to the human body.

[0032] The intelligent slurry flow monitoring device: The device start button 2 adopts a push-type triggering method, which requires a conscious press of the button to start the device. Compared with other triggering methods (such as switches or toggles), it is less prone to misoperation. This helps to avoid potential dangers or damage caused by accidental startup of the device.

[0033] When using the intelligent slurry flow monitoring device, by adding a touch screen, the device can use the structure on the display screen for intelligent operation, and the user can directly operate on the screen, such as start / stop operation, select working mode, set parameters, etc. Compared with traditional button operation, the touch screen operation is more intuitive, natural, and easier to use. At the same time, a data transmission module is added to the top of the device to upload the detected data to the cloud in real time, and monitor and analyze it through professional software to achieve real-time monitoring of the data. When data abnormalities occur, the system will send an alarm message in time to remind the user to pay attention and take corresponding measures. This real-time monitoring function can help users find problems in time, effectively reduce risks, and ensure work safety.

[0034] At the same time, a solar panel is set on the top of the device, so that it can be charged when working outdoors, which not only saves energy but also helps to reduce the cost of use. When solar energy is insufficient, the device can also be charged by other means, such as connecting a power cord or using a battery. This reliable charging method can ensure that the device can work stably for a long time without being restricted by energy, improve work efficiency and reduce operating costs.

[0035] The following is the pin layout of the PLC editable logic controller of the utility model. The electromagnetic flowmeter detects the flow of liquid through two electrode pins and generates a potential difference signal, which is transmitted to the microcontroller or single-chip microcomputer through the pin connected to the flowmeter. After receiving the signal from the flowmeter, the microcontroller or single-chip microcomputer processes the data and sends the processed data to the smart display screen for display. At the same time, the device may be equipped with a data upload module, which can upload the processed data to the cloud or other databases in real time by connecting to the data upload pin of the microcontroller or single-chip microcomputer. In addition, the device may also be provided with a start / stop button, which is connected to the input pin of the microcontroller or single-chip microcomputer. When the button is pressed, the microcontroller or single-chip microcomputer will detect the change in the pin state and trigger the operation of starting or shutting down the device according to the corresponding program logic. Finally, the solar panel is connected to the battery management module through the charging pin. When solar energy shines on the solar panel, the light energy will be converted into electrical energy and transmitted to the battery management module through the pin to charge the battery required by the device.

[0036] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. An intelligent slurry flow monitoring device, comprising a monitoring device body (1), characterized in that: The monitoring device body (1) is provided with a device start button (2) at the lower right corner of the upper end face, a data upload module (3) is provided above the device start button (2), a touch screen (4) is provided on the left side of the data upload module (3), the monitoring device body (1) is provided with device heat dissipation holes (5) on the side, the monitoring device body (1) is provided with a tool placement box (8) at the lower end of the front face, a slurry monitoring pipeline (11) is provided on the back of the monitoring device body (1), and a charging solar panel (7) is provided at the top of the monitoring device body (1).

2. The intelligent slurry flow monitoring device according to claim 1 is characterized in that: An energy transmission module (9) is connected between the monitoring device body (1) and the charging solar panel (7).

3. The intelligent slurry flow monitoring device according to claim 1 is characterized in that: A data transmission module (10) is connected between the monitoring device body (1) and the slurry monitoring pipeline (11).

4. The intelligent slurry flow monitoring device according to claim 1 is characterized in that: The monitoring device body (1) is provided with a device moving universal wheel (6) at the bottom.

5. The intelligent slurry flow monitoring device according to claim 4 is characterized in that: Each position of the monitoring device body (1) adopts a rounded corner design.

6. The intelligent slurry flow monitoring device according to claim 1 is characterized in that: The device start button (2) adopts a press-type triggering method.

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