Large-diameter casing torque testing tool and rescue drilling machine
By designing a test tooling including casing, tooling base plate, supporting tooling and pressure sensors, the problem of the large-diameter casing torque of the rescue drill rig cannot be accurately tested, and the actual verification and cost reduction effect is achieved.
Patent Information
- Application Number
- CN202323520382.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-22
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2033-12-22
AI Technical Summary
The prior art cannot accurately test the large-diameter casing torque of the rescue drill rig, resulting in a lack of practical value in the theoretical calculated value.
A large-diameter casing torque test tooling including a pipe sleeve, a tooling base plate, a support tooling and a pressure sensor is designed. By setting a pressure sensor at the welding point between the support tooling and the tooling base plate, the pressure sensor is used to measure the maximum output torque of the rescue drill rig.
It realizes the actual verification of the maximum output torque of the rescue drill rig, reduces material costs, and realizes generalized testing of large torques, with simple structure, convenient operation and low cost.
Smart Images
Figure CN222188607U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of torque testing, in particular to a large-diameter casing torque testing tool and a rescue drilling rig. Background Art
[0002] The rescue drill is a large rescue equipment that quickly opens the rescue escape channel after the collapse of the project. Its drilling efficiency directly determines the success rate of the rescue. In order to effectively solve the problem of low drilling efficiency caused by drill sticking, the rescue drill casing drive device is usually required to have a low-speed and high-torque drilling function; the maximum output torque is an important indicator for evaluating the performance of the rescue drill, and the rescue drill is required to have a maximum output torque of hundreds of thousands of Newton meters during design.
[0003] Since the casing drive device of the rescue drill has the characteristics of low speed, large diameter and large output torque, there is currently no special instrument and tooling suitable for testing its torque. When verifying the output torque of the rescue drill, theoretical data such as the output torque of the hydraulic motor and the reduction ratio of the reducer are usually used for calculation. However, the actual efficiency loss of each transmission link of the casing drive device is unknown, resulting in the theoretical calculation value not having true practical value.
[0004] Therefore, it is hoped that a large-diameter casing torque testing tool and a rescue drilling rig can solve the problems existing in the prior art. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] In view of the above-mentioned shortcomings and deficiencies of the prior art, the utility model provides a large-diameter casing torque testing tool and a rescue drilling rig, which solves the technical problem that the torque of the large-diameter casing cannot be accurately tested.
[0007] (II) Technical solution
[0008] In order to achieve the above-mentioned purpose, the utility model adopts a large-diameter casing torque testing tool, which includes: a pipe sleeve, a tooling base plate, a supporting tooling and a pressure sensor. The pipe sleeve is arranged in the supporting tooling, the supporting tooling is welded to the upper end of the tooling base plate, and the pressure sensor is arranged at the welding point between the supporting tooling and the tooling base plate.
[0009] The utility model discloses a large-diameter casing torque testing tool to actually verify the maximum output torque designed for the rescue drilling rig, thereby ensuring the drilling performance of the rescue drilling rig and reducing the material cost.
[0010] Preferably, the supporting tooling comprises an upper bracket and a lower bracket, both of which are frame structures formed by welding high-strength rectangular tubes, and the lower bracket is welded to the upper end of the tooling bottom plate.
[0011] Preferably, a semicircular first opening is provided in the middle of the lower end of the upper bracket, and upper flange planes are respectively welded to the left and right sides of the lower end of the upper bracket.
[0012] Preferably, a semicircular second opening is provided in the middle of the upper end of the lower bracket, and the second opening cooperates with the first opening to form an inner circle of the supporting tooling, and the diameter of the inner circle is consistent with the outer diameter of the sleeve.
[0013] Preferably, lower flange planes are welded to the left and right sides of the upper end of the lower bracket, and the upper flange plane and the lower flange plane are fixedly connected by bolts.
[0014] Preferably, the test fixture further comprises a threaded base, and the pressure sensor is fixedly installed in the threaded base.
[0015] Preferably, a first oblique support leg and a second oblique support leg are provided at the lower end of the lower bracket, the first oblique support leg is welded to the upper end of the tooling bottom plate, and the second oblique support leg is connected to the threaded base.
[0016] Preferably, the second diagonal support leg and the pressure sensor are perpendicular to each other.
[0017] Preferably, the thickness of the tooling base plate is greater than or equal to 40 mm.
[0018] A rescue drill using the large-diameter casing torque testing tool is characterized in that the rescue drill is arranged on the upper end of the tooling bottom plate through legs, and a tail support shoe and the pipe sleeve are installed at the tail of the rescue drill.
[0019] (III) Beneficial effects
[0020] The utility model of large-diameter casing torque testing tool and rescue drilling rig achieves the following beneficial effects according to the low-speed, large-diameter and large-torque characteristics of the rescue drilling rig casing driving device:
[0021] 1. Practically verify the maximum output torque designed for the rescue drilling rig;
[0022] 2. Ensure the drilling performance of the rescue drill while reducing the cost of rescue drill materials;
[0023] 3. Realize the universal test tooling for large torque of rescue drilling rigs, and replace different inner circles of supporting tooling according to the outer diameter of the rescue drilling rig casing.
[0024] 4. The tooling structure is simple, easy to operate, has good stability and low cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 The utility model is a schematic diagram of the structure of a rescue drilling rig using a large-diameter casing torque testing tool.
[0026] Figure 2 It is a three-dimensional structural schematic diagram of the utility model of a large-diameter casing torque testing tool.
[0027] [Description of Reference Numerals]
[0028] 1: Rescue rig;
[0029] 2: casing;
[0030] 3: tooling base plate;
[0031] 4: Clamping tooling;
[0032] 4.1: Upper bracket;
[0033] 4.2: Lower bracket
[0034] 5: Pressure sensor; DETAILED DESCRIPTION
[0035] In order to better explain the present invention and facilitate understanding, the present invention is described in detail below in conjunction with the accompanying drawings through specific embodiments. Figure 1 The orientation is used as a reference.
[0036] The large-diameter casing torque testing tool and rescue drilling rig proposed in the embodiments of the present invention use a supporting tool and a pressure sensor vertically arranged with the supporting tool to perform torque testing on a casing driving device of a rescue drilling rig having low speed, large diameter and large torque characteristics.
[0037] In order to better understand the above technical solution, exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although exemplary embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to enable a clearer and more thorough understanding of the present invention and to fully convey the scope of the present invention to those skilled in the art.
[0038] like Figure 1-2 As shown, the test tooling includes: a pipe sleeve 2, a tooling base plate 3, a supporting tooling 4 and a pressure sensor 5. The pipe sleeve 2 is sleeved in the supporting tooling 4, the supporting tooling 4 is welded to the upper end of the tooling base plate 3, and the pressure sensor 5 is arranged at the welding point between the supporting tooling 4 and the tooling base plate 3.
[0039] The tooling bottom plate 3 is a steel plate with a thickness greater than or equal to 40 mm, which is laid flat on the horizontal ground and is used to park the rescue drilling rig 1 and the welding support tooling 4.
[0040] The rescue drilling rig 1 and the pipe sleeve 2 are the objects to be measured. After the rescue drilling rig 1 is parked on the tooling bottom plate 3, its legs are extended, and the tail support shoe and the pipe sleeve 2 are installed.
[0041] The supporting tool 4 comprises an upper bracket 4.1 and a lower bracket 4.2. Both the upper bracket 4.1 and the lower bracket 4.2 are frame structures formed by welding high-strength rectangular tubes. The lower bracket 4.2 is welded to the upper end of the tool base plate 3.
[0042] A semicircular first opening is provided in the middle of the lower end of the upper bracket 4.1. A semicircular second opening is provided in the middle of the upper end of the lower bracket 4.2. The second opening cooperates with the first opening to form the inner circle of the holding fixture 4. The diameter of the inner circle is consistent with the outer diameter of the pipe sleeve 2. The inner diameter of the holding fixture 4 can be processed into various sizes according to the outer diameter of the pipe sleeve 2 to enhance versatility (400mm to 800mm).
[0043] Upper flange planes are welded to the left and right sides of the lower end of the upper bracket 4.1, and lower flange planes are welded to the left and right sides of the upper end of the lower bracket 4.2. The upper flange plane and the lower flange plane are fixedly connected by bolts, and the pipe sleeve 2 is clamped in the inner circular hole of the supporting tooling 4 by applying a bolt pre-tightening force.
[0044] The range of the pressure sensor 5 is converted and matched according to the theoretical maximum output torque of the rescue drill, and the pressure sensor 5 is fixedly installed in the threaded base.
[0045] The lower end of the lower bracket 4.2 is provided with a first diagonal support leg and a second diagonal support leg, the first diagonal support leg is welded to the upper end of the tooling base plate 3, the second diagonal support leg is connected to the threaded base, and the second diagonal support leg and the pressure sensor 5 are perpendicular to each other.
[0046] In another embodiment, a straight support leg is provided at the lower end of the lower bracket 4.2.
[0047] The threaded base has a certain inclination angle. By setting the inclination angle of the threaded base, it is ensured that the lower bracket 4.2 and the pressure sensor 5 are always perpendicular, so that the pressure generated by the torque can be vertically transmitted to the pressure sensor 5, reducing the test error.
[0048] The second diagonal support leg is welded to the threaded base, and the threaded base is welded to the tooling bottom plate 3.
[0049] In addition to using bolts to apply pre-tightening force, the sleeve 2 and the clamping fixture 4 are also connected by intermittent welding at the front and rear sides of the first opening and the second opening to strengthen the connection.
[0050] The overturning moment generated by the torque is offset by the weight of the rescue drilling rig 1 itself, and no additional fixing device is required, which can reduce the cost to the greatest extent.
[0051] Drive the rescue drilling rig casing 2 to rotate clockwise, and lock the casing 2 under the action of the torque testing tooling. The torque generated by the rotation is transmitted to the pressure sensor 5 below through the clamping tooling 4. The product of the value displayed on the pressure sensor 5 and the span of the legs of the torque testing tooling 4 is the output torque value of the large-diameter casing.
[0052] In the description of the present invention, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0053] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0054] In the present invention, unless otherwise clearly specified and limited, when a first feature is “on” or “below” a second feature, it may be that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Moreover, when a first feature is “above”, “above” or “above” a second feature, it may be that the first feature is directly above or obliquely above the second feature, or it may simply mean that the first feature is higher in level than the second feature. When a first feature is “below”, “below” or “below” a second feature, it may be that the first feature is directly below or obliquely below the second feature, or it may simply mean that the first feature is lower in level than the second feature.
[0055] In the description of this specification, the description of the terms "one embodiment", "some embodiments", "embodiment", "example", "specific example" or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, unless they are contradictory.
[0056] Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may alter, modify, replace and modify the above embodiments within the scope of the present invention.
Claims
1. A large diameter casing torque test tool, Features: The test fixture comprises: a pipe sleeve (2), a fixture base plate (3), a supporting fixture (4) and a pressure sensor (5); the pipe sleeve (2) is sleeved in the supporting fixture (4); the supporting fixture (4) is welded to the upper end of the fixture base plate (3); and the pressure sensor (5) is arranged at the welding point between the supporting fixture (4) and the fixture base plate (3).
2. The large diameter casing torque test tool according to claim 1, Features: The supporting tool (4) comprises an upper bracket (4.1) and a lower bracket (4.2); the upper bracket (4.1) and the lower bracket (4.2) are both frame structures formed by welding high-strength rectangular tubes; the lower bracket (4.2) is welded to the upper end of the tool base plate (3).
3. The large diameter casing torque testing tool according to claim 2, Features: A semicircular first opening is provided in the middle of the lower end of the upper bracket (4.1), and upper flange planes are respectively welded to the left and right sides of the lower end of the upper bracket (4.1).
4. The large diameter casing torque testing tool according to claim 3, Features: A semicircular second opening is provided in the middle of the upper end of the lower bracket (4.2), and the second opening cooperates with the first opening to form an inner circle of the supporting tool (4), and the diameter of the inner circle is consistent with the outer diameter of the pipe sleeve (2).
5. The large diameter casing torque testing tool according to claim 4, Features: Lower flange planes are welded to the left and right sides of the upper end of the lower bracket (4.2), and the upper flange plane and the lower flange plane are fixedly connected by bolts.
6. The large diameter casing torque testing tool according to claim 5, Features: The testing tool also includes a threaded base, and the pressure sensor (5) is fixedly mounted in the threaded base.
7. The large diameter casing torque testing tool according to claim 6, Features: A first diagonal support leg and a second diagonal support leg are provided at the lower end of the lower bracket (4.2); the first diagonal support leg is welded to the upper end of the tooling base plate (3); and the second diagonal support leg is connected to the threaded base.
8. The large diameter casing torque testing tool according to claim 7, Features: The second diagonal support leg and the pressure sensor (5) are perpendicular to each other.
9. The large diameter casing torque testing tool according to claim 1, Features: The thickness of the tooling bottom plate (3) is greater than or equal to 40 mm.
10. A rescue drilling rig using the large diameter casing torque testing tool as claimed in any one of claims 1 to 9, Features: The rescue drill (1) is arranged on the upper end of the tooling base plate (3) via supporting legs, and a tail support shoe and the pipe sleeve (2) are installed at the tail of the rescue drill.