Split mounting type high-frequency transformer framework

By adopting the assembly method of through-rod and threaded connection in the high-frequency transformer skeleton and combining with the magnetic protection mechanism, the problem of difficulty in disassembly and replacement after welding and fixing is solved, convenient assembly and protection is achieved, and the maintenance of the skeleton is improved.

CN222190453UActive Publication Date: 2024-12-17ANHUI FUSHUNHE ELECTRONIC TECH DEV CO LTD
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Patent Information

Application Number
CN202420576786.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-25
Publication Date
2024-12-17
Estimated Expiration
2034-03-25

AI Technical Summary

Technical Problem

The existing high-frequency transformer skeleton is difficult to disassemble and replace after welding and fixing, and it is easy to be damaged by force disassembly.

Method used

A assembled high-frequency transformer skeleton is designed, which is equipped with a bobbin, a wire-bar plate and a mounting base in series through a through rod and threaded connection, and combined with a magnetic protection mechanism to achieve convenient assembly and protection.

Benefits of technology

It realizes convenient assembly and protection of high-frequency transformer skeletons, avoids damage to components caused by welding and fixation, and improves the maintainability and service life of the skeleton.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an assembling type high-frequency transformer framework which comprises a winding reel, wire blocking side plates are inserted into the two sides of the winding reel in a penetrating mode, a carrying groove for the two ends of the winding reel to penetrate and carry is formed in the upper portion of the middle of each wire blocking side plate, and a carrying base is arranged below the two wire blocking side plates. According to the assembled high-frequency transformer, the framework, the winding reel, the wire blocking side plate and the carrying base are connected in series and carried through the penetrating rod according to the penetrating grooves formed in the two sides of the middle of the framework, the winding reel, the wire blocking side plate and the carrying base, and in the penetrating process of the penetrating rod, due to the fact that the periphery of the penetrating rod is provided with the threaded outer edges matched with the threaded inner edges on the inner sides of the ends of the penetrating grooves in a threaded mode; therefore, under the state that the winding reel, the wire blocking side plate and the carrying base are assembled in series through the penetrating rods, the beneficial effect of threaded partition fixed assembly can be achieved through the three pairs of threaded connection, and the pins distributed at the bottom end of the carrying base are in threaded connection with the reserved threaded grooves through the threaded heads.
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Description

Technical Field

[0001] The utility model relates to the technical field of high-frequency transformer skeletons, in particular to an assembled high-frequency transformer skeleton. Background Art

[0002] A high-frequency transformer is a power transformer with an operating frequency exceeding the medium frequency (10kHz). It is mainly used as a high-frequency switching power supply transformer in a high-frequency switching power supply. It is also used as a high-frequency inverter power supply transformer in a high-frequency inverter welding machine. The high-frequency transformer is the most important component of a switching power supply. There are many topological structures in a switching power supply, such as a half-bridge power conversion circuit. When working, the two switching transistors are turned on in turn to generate a 100kHz high-frequency pulse wave, which is then transformed through a high-frequency transformer to output alternating current. The ratio of the number of turns of each winding coil of the high-frequency transformer determines the output voltage. In the production process of high-frequency transformers, a skeleton is required.

[0003] For example, patent CN217983025U discloses a thin and light high-frequency transformer skeleton, including a main body and terminals arranged on the main body, the main body includes a horizontal part, support parts arranged at the left and right ends of the horizontal part, the horizontal part is mounted on the support part, the horizontal part is provided with an iron core insertion cavity, and the terminals are arranged on the support part. The iron core is inserted in the iron core insertion cavity, the coil is wound around the periphery of the horizontal part, the horizontal part is supported by a pair of support parts, the support parts make the horizontal part vacant, and provide space for the coil wound on the horizontal part, and the pair of support parts are installed on the circuit board. With such a design, the skeleton structure is compact, which is conducive to the miniaturization of the transformer.

[0004] During use, the above-mentioned high-frequency transformer skeleton needs to be welded and fixed after installation. However, the above-mentioned welding method will make it inconvenient for personnel to replace and disassemble the transformer skeleton components later. Forced disassembly is likely to cause damage to the skeleton. For this reason, we propose an assembled high-frequency transformer skeleton. Utility Model Content

[0005] The purpose of the utility model is to provide an assembled high-frequency transformer skeleton to solve the problem proposed in the above background technology that the transformer skeleton needs to be welded and fixed after installation, but the above welding method will make it inconvenient for personnel to replace and disassemble the transformer skeleton parts later, and forced disassembly will easily cause damage to the skeleton.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an assembled high-frequency transformer skeleton, including a winding drum, wire-blocking side plates are inserted on both sides of the winding drum, and a mounting groove for the two ends of the winding drum to pass through and mount is opened in the middle and upper part of the two wire-blocking side plates, and a mounting base is arranged below the two wire-blocking side plates, an assembling mechanism is installed on both sides of the middle of the winding drum, the wire-blocking side plates and the mounting base, and a bottom end of the mounting base, and a protective mechanism is installed at the bottom of the mounting base, the assembling mechanism includes an assembling component one, and the assembling component one is symmetrically installed on both sides of the middle of the winding drum, the wire-blocking side plates and the mounting base, and an assembling component two is distributed at the bottom end of the mounting base.

[0007] Preferably, the assembly component 1 includes a through-mount groove, and the through-mount grooves are respectively opened on both sides of the middle part of the winding drum, the wire retaining side plate and the carrying base, and a plurality of the through-mount grooves are provided with a threaded inner edge on the inner side near the end of one side, and a through rod is jointly penetrated through the interior of the plurality of through-mount grooves, and three groups of threaded outer edges are distributed around the through rod.

[0008] Preferably, the outer edge of the thread distributed around the periphery of the penetrating rod and the inner edge of the thread opened on the inner side of the penetrating groove form a threaded connection.

[0009] Preferably, the second assembly component includes a reserved screw groove, a thread head, and a pin, and the reserved screw groove is distributed and opened on one side of the bottom of the mounting base, the internal screw of the reserved screw groove is provided with a thread head, and the end of the thread head is connected to the pin.

[0010] Preferably, the protection mechanism includes a reserved guide area, and the reserved guide area is opened on one side of the bottom end of the mounting base, magnetic blocks 1 are fixed on both sides of the middle part of the reserved guide area, and a guide block is provided inside the reserved guide area, a protection plate frame is connected below the guide block, and magnetic blocks 2 are fixed on both sides of the middle part of the guide block.

[0011] Preferably, the second magnetic blocks on both sides of the guide block are magnetically fixed to the first magnetic blocks on both sides of the reserved guide area.

[0012] Compared with the prior art, the beneficial effect of the utility model is that the assembled high-frequency transformer skeleton, the winding drum, the wire retaining side plate, and the carrying base are mounted in series by using a through rod according to the through-mounting grooves opened on both sides of their respective middle parts. During the penetration process of the through rod, since the upper periphery of the rod is provided with threaded outer edges that are threadedly matched with the inner edges of the inner threads at the ends of multiple through-mounting grooves, when the winding drum, the wire retaining side plate, and the carrying base are assembled in series by using the through rod, the above-mentioned three pairs of threaded connections can also achieve the beneficial effect of threaded partitioned fixed assembly, and the pins distributed at the bottom end of the carrying base are also threadedly connected with the reserved screw grooves by using the threaded head, thereby facilitating the overall assembly of the high-frequency transformer skeleton by personnel.

[0013] When the high-frequency transformer skeleton is not in use, personnel can use the preset reserved guide area on one side of the bottom of the mounting base to insert the guide block, and use magnetic block 1 and magnetic block 2 to fix the guide block inside the reserved guide area, and the protection plate frame connected to the bottom of the guide block will also move along the direction. At this time, the middle upper surface of the protection plate frame is just under the distributed pins, so as to protect the pins, avoid bending and fracture caused by direct or accidental force on the pins, and improve protection. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the three-dimensional partial disassembly structure of the utility model;

[0016] Figure 3 This is a structural schematic diagram of the second assembly component of the utility model;

[0017] Figure 4 It is a schematic diagram of the disassembled structure of the protection mechanism and the carrying base of the utility model.

[0018] In the figure: 1. winding drum; 2. wire blocking side plate; 3. mounting groove; 4. mounting base; 5. assembly mechanism; 51. assembly component one; 511. through-mounting groove; 512. inner edge of thread; 513. through-rod; 514. outer edge of thread; 52. assembly component two; 521. reserved screw groove; 522. thread head; 523. pin; 6. protection mechanism; 61. reserved guide area; 62. magnetic block one; 63. guide block; 64. protection plate frame; 65. magnetic block two. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-4The utility model provides a technical solution: an assembled high-frequency transformer skeleton, including a winding drum 1, a wire-blocking side plate 2 is inserted on both sides of the winding drum 1, and a carrying groove 3 for the two ends of the winding drum 1 to pass through and carry is opened at the upper middle part of the two wire-blocking side plates 2, and a carrying base 4 is arranged below the two wire-blocking side plates 2, an assembling mechanism 5 is installed on both sides of the middle part of the winding drum 1, the wire-blocking side plate 2 and the carrying base 4, and a protective mechanism 6 is installed at the bottom of the carrying base 4, the assembling mechanism 5 includes an assembling component 51, and the assembling component The assembly 51 is symmetrically mounted on both sides of the middle of the winding drum 1, the wire retaining side plate 2 and the mounting base 4. The assembly 51 includes a through-groove 511, and the through-groove 511 is respectively opened on both sides of the middle of the winding drum 1, the wire retaining side plate 2 and the mounting base 4. A plurality of through-grooves 511 are provided with a threaded inner edge 512 on the inner side near one end, and a through-rod 513 is jointly penetrated inside the plurality of through-grooves 511. The periphery of the through-rod 513 is distributed with three groups of threaded outer edges 514. The threaded outer edges 514 distributed around the through-rod 513 are connected to the inner side of the through-groove 511. The inner edge 512 of the thread forms a threaded connection, and the bottom end of the mounting base 4 is provided with an assembly component 2 52, and the assembly component 2 52 includes a reserved screw groove 521, a thread head 522, and a pin 523. The reserved screw groove 521 is distributed and opened on one side of the bottom of the mounting base 4. The inner screw of the reserved screw groove 521 is provided with a thread head 522, and the end of the thread head 522 is connected with a pin 523. The winding drum 1, the wire blocking side plate 2, and the mounting base 4 are connected in series according to the through-mounting grooves 511 opened on both sides of the middle of each of them using a through rod 513. During the penetration process of the through rod 513, since the periphery of the rod is provided with threaded outer edges 514 that are threadedly matched with the inner threaded inner edges 512 on the inner sides of the ends of the plurality of penetration grooves 511, when the winding drum 1, the wire retaining side plate 2, and the mounting base 4 are assembled in series using the through rod 513, the above-mentioned three pairs of threaded connections can also achieve the beneficial effect of threaded partitioned fixed assembly, and the pins 523 distributed at the bottom end of the mounting base 4 are also threadedly connected with the reserved screw groove 521 using the thread head 522, thereby facilitating the overall assembly of the high-frequency transformer skeleton.

[0021] The protection mechanism 6 includes a reserved guide area 61, and the reserved guide area 61 is opened at one side of the bottom end of the mounting base 4, and magnetic blocks 1 62 are fixed on both sides of the middle of the reserved guide area 61, and a guide block 63 is provided inside the reserved guide area 61, and a protection plate frame 64 is connected below the guide block 63, and magnetic blocks 2 65 are fixed on both sides of the middle of the guide block 63, and the magnetic blocks 2 65 on both sides of the guide block 63 are magnetically fixed to the magnetic blocks 1 62 on both sides of the inside of the reserved guide area 61. When the high-frequency transformer skeleton is not in use, In the state, personnel can use the reserved guide area 61 preset on one side of the bottom end of the mounting base 4 to insert the guide block 63, and use the magnetic block 1 62 and the magnetic block 2 65 to fix the guide block 63 inside the reserved guide area 61, wherein the protection plate frame 64 connected to the bottom end of the guide block 63 will also move along the direction. At this time, the middle upper surface of the protection plate frame 64 is just under the distributed pins 523, so as to protect the pins 523, avoid bending and fracture caused by direct force or accidental force on the pins 523, and improve protection.

[0022] Working principle: For this type of assembled high-frequency transformer skeleton, first, the winding drum 1, the wire retaining side plate 2, and the mounting base 4 are mounted in series using the through rod 513 according to the through-grooves 511 opened on both sides of the middle of each of them. During the penetration of the through rod 513, since the periphery of the rod is provided with threaded outer edges 514 that are threadedly matched with the inner threaded inner edges 512 of the inner sides of the ends of the through-grooves 511, when the winding drum 1, the wire retaining side plate 2, and the mounting base 4 are assembled in series using the through rod 513, the above three pairs of threaded connections can also achieve the beneficial effect of threaded partitioned fixed assembly, and the pins 523 distributed at the bottom of the mounting base 4 are also connected using the threaded heads 522. It is threadedly connected to the reserved screw groove 521, which makes it convenient for personnel to assemble the high-frequency transformer skeleton as a whole. Secondly, when the high-frequency transformer skeleton is not in use, personnel can use the reserved guide area 61 preset on one side of the bottom end of the mounting base 4 to insert the guide block 63, and use magnetic block 1 62 and magnetic block 2 65 to fix the guide block 63 inside the reserved guide area 61, wherein the protection plate frame 64 connected to the bottom end of the guide block 63 will also be displaced along the direction. At this time, the middle upper surface of the protection plate frame 64 is just below the distributed pins 523, so as to protect the pins 523, avoid bending and fracture caused by direct or accidental force on the pins 523, and improve protection.

[0023] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An assembled high-frequency transformer skeleton, comprising a winding bobbin (1), characterized in that: The two sides of the winding drum (1) are interspersed with wire retaining side plates (2), and a mounting groove (3) for the two ends of the winding drum (1) to be mounted is provided at the upper middle part of the two wire retaining side plates (2), and a mounting base (4) is arranged below the two wire retaining side plates (2). An assembling mechanism (5) is installed at both sides of the middle part of the winding drum (1), the wire retaining side plates (2) and the mounting base (4) and at the bottom end of the mounting base (4), and a protection mechanism (6) is installed at the bottom of the mounting base (4). The assembling mechanism (5) includes an assembling component 1 (51), and the assembling component 1 (51) is symmetrically installed at both sides of the middle part of the winding drum (1), the wire retaining side plates (2) and the mounting base (4), and an assembling component 2 (52) is distributed at the bottom end of the mounting base (4).

2. The assembled high-frequency transformer skeleton according to claim 1, characterized in that: The assembly component 1 (51) comprises a through-groove (511), and the through-groove (511) is respectively provided on both sides of the middle of the winding drum (1), the wire retaining side plate (2) and the carrying base (4), a plurality of the through-groove (511) is provided with a threaded inner edge (512) on the inner side near one end, and a through rod (513) is jointly passed through the interior of the plurality of through-groos (511), and three groups of threaded outer edges (514) are distributed around the periphery of the through rod (513).

3. The assembled high-frequency transformer skeleton according to claim 2 is characterized in that: The threaded outer edge (514) distributed around the periphery of the penetration rod (513) and the threaded inner edge (512) provided on the inner side of the penetration groove (511) form a threaded connection.

4. The assembled high-frequency transformer skeleton according to claim 1, characterized in that: The second assembly component (52) comprises a reserved screw groove (521), a thread head (522), and a pin (523), and the reserved screw groove (521) is distributed and opened on one side of the bottom of the mounting base (4), the inner thread of the reserved screw groove (521) is provided with a thread head (522), and the end of the thread head (522) is connected to the pin (523).

5. The assembled high-frequency transformer skeleton according to claim 1, characterized in that: The protection mechanism (6) comprises a reserved guide area (61), and the reserved guide area (61) is arranged on one side of the bottom end of the mounting base (4), a magnetic block 1 (62) is fixed on both sides of the middle part of the reserved guide area (61), and a guide block (63) is arranged inside the reserved guide area (61), a protection plate frame (64) is connected below the guide block (63), and a magnetic block 2 (65) is fixed on both sides of the middle part of the guide block (63).

6. The assembled high-frequency transformer skeleton according to claim 5, characterized in that: The second magnetic block (65) on both sides of the guide block (63) is magnetically fixed to the first magnetic block (62) on both sides of the reserved guide area (61).