Metal spraying device for capacitor processing

By introducing automated cleaning components and driving systems into the capacitor gold spraying device, the problem of powder scattering during the gold spraying process is solved, and efficient powder cleaning and collection is achieved, improving operation ease and equipment maintenance efficiency.

CN222190490UActive Publication Date: 2024-12-17YUANCI JUGUANG (JIANGSU) ELECTRONICS CO LTD
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Patent Information

Application Number
CN202420472748.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-12
Publication Date
2024-12-17
Estimated Expiration
2034-03-12

AI Technical Summary

Technical Problem

The existing capacitor gold spraying device lacks cleaning function, resulting in excess powder produced during the gold spraying process scattering on the bearing plate, affecting the uniformity of the coating and the complexity of equipment maintenance.

Method used

A gold spray device including a rotatable rotating shaft, spray head, cylinder, cleaning assembly and driving assembly is designed. The cleaning assembly includes cleaning plate, bristles, suction equipment and collection box to achieve efficient brushing of powder by automated cleaning plates and bristles. Wrap and collect.

Benefits of technology

The automated cleaning process is realized, which improves operation simplicity, reduces manual labor, ensures the cleanliness of equipment and the effective collection of powders, and reduces the threat to personnel's health.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of capacitor metal spraying, and discloses a metal spraying device for capacitor processing, which comprises a metal spraying device, a strip-shaped opening is arranged on the metal spraying device, a rotatable rotating shaft is arranged in the metal spraying device, a plurality of placing trays are fixed on the rotating shaft, a spraying head is assembled in the metal spraying device, and the spraying head is fixed on the rotating shaft. The spraying head is arranged right opposite to one placing disc, an air cylinder is installed on the metal spraying device, the air cylinder is located right above the opening, a cleaning assembly is arranged at the telescopic end of the air cylinder, and a driving assembly is further arranged on the metal spraying device. According to the powder cleaning device, the air cylinder and the rotating device are started by a worker, the cleaning disc can automatically move downwards, scattered powder on a plurality of placing discs can be gradually brushed through the bristles, the cleaning process is more efficient, manual intervention is not needed, comprehensive cleaning and effective collection of the powder are guaranteed through the design of the whole system, and the cleaning efficiency is improved. And potential threats to the health of people are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of capacitor gold spraying, in particular to a gold spraying device for capacitor processing. Background Art

[0002] The gold spraying device for capacitor processing is a device used to coat a metal layer on the surface of the capacitor. This coating is usually achieved through metal spraying technology.

[0003] The capacitor gold spraying device in the prior art does not have a cleaning function. The excess powder generated during the gold spraying process will be scattered on the carrier plate used to support the capacitor. The scattered metal powder may adhere to the capacitor casing or connecting parts, causing uneven coating and affecting the performance and quality of the capacitor. In addition, the metal powder adhering to the carrier plate will increase the complexity of cleaning, especially when it accumulates more and more, more frequent cleaning and maintenance may be required.

[0004] Therefore, it is necessary to design a gold spraying device for capacitor processing to solve the above problems. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes a gold spraying device for capacitor processing.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A gold spraying device for capacitor processing includes a gold spraying device, a long strip-shaped opening is opened on the gold spraying device, a rotatable shaft is arranged inside the gold spraying device, a plurality of placement plates are fixed on the shaft, a spraying head is installed inside the gold spraying device, and the spraying head is arranged directly opposite to one of the placement plates, a cylinder is installed on the gold spraying device, and the cylinder is located directly above the opening, a cleaning component is arranged on the telescopic end of the cylinder, and a driving component is also arranged on the gold spraying device.

[0008] As a preferred technical solution of the utility model, the cleaning component includes a cleaning disk, bristles, an air suction device, a collecting box, a cavity and a plurality of suction ports. The cleaning disk is rotatably connected to the telescopic end of the cylinder, the cavity is opened inside the cleaning disk, the bristles are bonded to the bottom surface of the cleaning disk, the air suction device is installed on the gold spraying device, the collecting box is arranged on the gold spraying device, the plurality of suction ports are opened on the bottom surface of the cleaning disk, and the plurality of suction ports are connected to the cavity, the air inlet end of the air suction device is connected to the cavity, and the air outlet end is connected to the collecting box.

[0009] As a preferred technical solution of the utility model, the driving assembly includes a gear, two connecting rods and a gear ring. The gear is fixedly sleeved on the cleaning disk. One end of the two connecting rods is fixedly connected to the rotating shaft, and the other end is fixedly connected to the gear ring.

[0010] As a preferred technical solution of the utility model, the bristles are flexible bristles.

[0011] As a preferred technical solution of the present utility model, the gear ring and the rotating shaft are coaxially arranged.

[0012] As a preferred technical solution of the utility model, a plurality of suction ports are evenly distributed on the cleaning disk.

[0013] The utility model has the following beneficial effects:

[0014] By starting the cylinder and rotating device, the cleaning plate can automatically move downward and brush the scattered powder on multiple placement plates one by one through the bristles, which makes the cleaning process more efficient and does not require manual intervention. The design of the entire system ensures comprehensive cleaning and effective collection of powder, making the working environment cleaner and reducing potential threats to personnel health. By starting the relevant equipment by the staff, the entire cleaning and collection process can be carried out easily, which improves the ease of operation and reduces the need for manual labor. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a structural schematic diagram of a gold spraying device for capacitor processing proposed by the utility model;

[0016] Figure 2 It is a structural schematic diagram of the rotating shaft and the gear ring;

[0017] Figure 3 for Figure 1 A magnified view of the structure at A.

[0018] In the figure: 1 gold spraying device, 2 opening, 3 rotating shaft, 4 placing plate, 5 spray head, 6 cylinder, 7 cleaning plate, 8 brush, 9 gear, 10 connecting rod, 11 gear ring, 12 suction device, 13 collecting box, 14 cavity, 15 suction port. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0020] Reference Figure 1-3A gold spraying device for capacitor processing includes a gold spraying device 1, a long strip opening 2 is opened on the gold spraying device 1, a rotatable shaft 3 is arranged inside the gold spraying device 1, a plurality of placement plates 4 are fixed on the shaft 3, a spraying head 5 is assembled inside the gold spraying device 1, and the spraying head 5 is arranged directly facing one of the placement plates 4, a cylinder 6 is installed on the gold spraying device 1, and the cylinder 6 is located directly above the opening 2, a cleaning component is arranged on the telescopic end of the cylinder 6, and a driving component is also arranged on the gold spraying device 1.

[0021] Reference Figure 1-3 The cleaning component includes a cleaning disk 7, bristles 8, an air suction device 12, a collection box 13, a cavity 14 and a plurality of suction ports 15. The cleaning disk 7 is rotatably connected to the telescopic end of the cylinder 6. The cavity 14 is opened inside the cleaning disk 7. The bristles 8 are bonded to the bottom surface of the cleaning disk 7. The air suction device 12 is installed on the gold spraying device 1. The collection box 13 is arranged on the gold spraying device 1. A plurality of suction ports 15 are all opened on the bottom surface of the cleaning disk 7, and the plurality of suction ports 15 are all connected with the cavity 14. The air inlet end of the air suction device 12 is connected with the cavity 14, and the air outlet end is connected with the collection box 13. During the rotation of the cleaning disk 7, the bristles 8 thereon can brush a plurality of placement disks 4 one by one. In addition, the plurality of suction ports 15 on the bottom surface of the cleaning disk 7 can also suck the powder scattered on the plurality of placement disks 4 into the cavity 14, and the powder is discharged into the collection box 13 by the air suction device 12, so as to clean and collect the powder scattered on the plurality of placement disks 4.

[0022] Reference Figure 1-3 The driving assembly includes a gear 9, two connecting rods 10 and a ring gear 11. The gear 9 is fixedly sleeved on the cleaning disk 7. One end of the two connecting rods 10 is fixedly connected to the rotating shaft 3, and the other end is fixedly connected to the ring gear 11. During the rotation of the rotating shaft 3, the ring gear 11 can also be driven to rotate through the two connecting rods 10, and the rotating ring gear 11 can drive the cleaning disk 7 to rotate.

[0023] Reference Figure 1-3 The bristles 8 are flexible to prevent the bristles 8 from damaging the placement plate 4.

[0024] Reference Figure 1-3 The gear ring 11 and the rotating shaft 3 are coaxially arranged to facilitate the gear ring 11 to drive the gear 9 to rotate.

[0025] Reference Figure 1-3 The plurality of suction ports 15 are evenly distributed on the cleaning plate 7 to ensure the absorption effect of the plurality of suction ports 15 on the powder.

[0026] The specific working principle of the utility model is as follows:

[0027] During the use of the gold spraying device 1 proposed by the utility model, when it is necessary to clean the powder scattered on the placing plate 4, the staff starts the cylinder 6 to move the cleaning plate 7 downward until the bristles contact the plurality of placing plates 4 and the gear 9 and the gear ring 11 are meshed with each other. In addition, the staff starts the gold spraying device 1 to make the rotating shaft 3 drive the plurality of placing plates 4 to rotate. At the same time, the staff starts the suction device 12 to make the suction device 12 extract the air in the cavity 14. Based on the above process, the rotating shaft 3 can also drive the gear ring 11 to rotate through the two connecting rods 10 during the rotation process. The rotating gear ring 11 can drive the cleaning plate 7 to rotate. During the rotation of the cleaning plate 7, the bristles 8 thereon can brush the plurality of placing plates 4 one by one. In addition, the plurality of suction ports 15 on the bottom surface of the cleaning plate 7 can also suck the powder scattered on the plurality of placing plates 4 into the cavity 14, and the powder is discharged into the collection box 13 by the suction device 12, which can clean and collect the powder scattered on the plurality of placing plates 4.

[0028] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A gold spraying device for capacitor processing, comprising a gold spraying device (1), wherein the gold spraying device (1) is provided with a long strip-shaped opening (2), wherein a rotatable shaft (3) is provided inside the gold spraying device (1), wherein a plurality of placement plates (4) are fixed on the shaft (3), wherein a spraying head (5) is provided inside the gold spraying device (1), wherein the spraying head (5) is arranged facing one of the placement plates (4), and wherein: The gold spraying device (1) is provided with a cylinder (6), and the cylinder (6) is located directly above the opening (2). A cleaning component is provided on the telescopic end of the cylinder (6), and the gold spraying device (1) is also provided with a driving component.

2. A gold spraying device for capacitor processing according to claim 1, characterized in that: The cleaning assembly comprises a cleaning disc (7), bristles (8), an air suction device (12), a collecting box (13), a cavity (14) and a plurality of suction ports (15); the cleaning disc (7) is rotatably connected to the telescopic end of the cylinder (6); the cavity (14) is arranged inside the cleaning disc (7); the bristles (8) are bonded to the bottom surface of the cleaning disc (7); the air suction device (12) is mounted on the gold spraying device (1); the collecting box (13) is arranged on the gold spraying device (1); the plurality of suction ports (15) are arranged on the bottom surface of the cleaning disc (7); and the plurality of suction ports (15) are all connected to the cavity (14); the air inlet end of the air suction device (12) is connected to the cavity (14); and the air outlet end is connected to the collecting box (13).

3. A gold spraying device for capacitor processing according to claim 2, characterized in that: The driving assembly comprises a gear (9), two connecting rods (10) and a gear ring (11); the gear (9) is fixedly sleeved on the cleaning disk (7); one end of the two connecting rods (10) is fixedly connected to the rotating shaft (3), and the other end is fixedly connected to the gear ring (11).

4. The gold spraying device for capacitor processing according to claim 2, characterized in that: The bristles (8) are flexible bristles.

5. The gold spraying device for capacitor processing according to claim 3, characterized in that: The gear ring (11) and the rotating shaft (3) are arranged coaxially.

6. The gold spraying device for capacitor processing according to claim 1, characterized in that: The plurality of suction ports (15) are evenly distributed on the cleaning plate (7).