Full-automatic light splitting and chip mounting all-in-one machine

Abstract

The utility model is applicable to the technical field of chip mounting equipment, and provides a full-automatic light splitting and chip mounting all-in-one machine, which comprises a rack, and a light splitting module, a chip mounting head module, a feeding module, a platform module, a material pushing module and a material box module which are arranged on the rack, the material grabbing assembly corresponds to the output end of the vibration disc and is used for grabbing products and sending the products to the rotating disc assembly, and the rotating disc assembly is used for sending the products into the testing assembly for testing; the mounting head module is located at the stroke position of the turntable assembly and is used for carrying out mounting operation on the qualified main BIN product; the beneficial effects of the utility model are that light splitting and chip mounting processes are integrated, so that the chip mounting speed and precision are improved, the braiding link is reduced, the production cost is reduced, and the working efficiency is greatly improved.

Description

Technical Field

[0001] The utility model belongs to the field of patch technology, and in particular relates to a full-automatic spectroscopic patch integrated machine. Background Art

[0002] A chip mounter is a device used to mount chip products (such as LED lamp beads, MiniLED) on PCB boards or glass substrates.

[0003] The LED patch machine in the prior art includes a feeding device and a patch device. The vibration plate conveys the patch components to the feeding device in sequence through vibration. The patch components are selected and adjusted by the feeding device and then weaved into the weaving component of the patch device. The patch device absorbs the patch components on the weaving component and attaches the patch components to the corresponding positions of the board to be pasted, thereby completing the patch operation.

[0004] However, due to the existing process technology, the existing LED placement machines first use the splitter and taping machine to weave the LED into the carrier tape, and then the placement machine absorbs the LED from the carrier tape. The LED placement machine requires manual placement of the board to be mounted on the carrier for the placement operation, which limits the placement rate of the LED placement machine. After each placement is completed, the board must be manually removed and then loaded, which greatly affects the placement efficiency and cannot meet the growing demand for placement. Utility Model Content

[0005] The purpose of the embodiment of the utility model is to provide a fully automatic spectroscopic patch integrated machine, aiming to solve the technical problems existing in the prior art mentioned in the background technology.

[0006] The embodiment of the utility model is implemented as follows: a fully automatic spectroscopic patch integrated machine, including a frame and a spectroscopic module, a placement head module, a loading module, a platform module, a pushing module and a material box module installed on the frame, wherein:

[0007] The spectroscopic module includes a vibration plate, a material grabbing assembly, a testing assembly and a turntable assembly. The material grabbing assembly corresponds to the output end of the vibration plate and is used to grab the product and send it to the turntable assembly. The turntable assembly is used to send the product to the testing assembly for testing.

[0008] The placement head module is located at the travel position of the turntable assembly and is used to perform placement operations on the main BIN products that have passed the test;

[0009] The loading module is used to load substrates of different sizes;

[0010] The platform module includes a substrate conveying component and a material docking platform, and the substrate conveying component and the material docking platform are used to input the substrate into the mounting head module so that the mounting head module completes the mounting operation;

[0011] The pushing module is used to push the substrate in the loading module into the platform module;

[0012] The material bin module tests unqualified bulk BIN products and desktop materials.

[0013] Preferably, the material grabbing assembly includes a material grabbing motor, a tensioning wheel assembly and a material picking head assembly, the material grabbing motor is installed on the motor seat through a motor fixing seat, the motor seat is fixedly connected to the material grabbing base, the output end of the material grabbing motor is connected to a tensioning wheel in the tensioning wheel assembly through a first coupling, the tensioning wheel assembly is connected to the swing block assembly, and the swing block assembly is connected to the material picking head assembly, which is used to drive the material picking head assembly to pick up materials from the output end of the vibration disk.

[0014] Preferably, the turntable assembly includes a turntable, a turntable motor and an air pipe, the turntable motor is installed on the turntable motor seat, the output end of the turntable motor is connected to the turntable through a guide seat, a blowing seat is also provided at the outer edge of the turntable, a plurality of air pipes are connected to the blowing seat, a plurality of suction nozzle pieces arranged at equal angles are also provided at the edge of the turntable, a turntable manifold block is also connected to the guide seat, a plurality of negative pressure pipes are connected to the turntable manifold block, and the negative pressure pipes are connected to the suction nozzle pieces.

[0015] Preferably, the test assembly includes a test motor, a rotating block and a probe assembly. The test motor is installed on a test mounting seat through a motor mounting plate. The test mounting seat is fixedly connected to a test base plate. The test motor is connected to the rotating block. The rotating block is connected to a test slider slidably connected to the motor mounting plate through a linkage rod. The probe assembly is fixed on the test slider. A probe seat is installed at a position on the motor mounting plate corresponding to the probe assembly.

[0016] Preferably, the placement head module comprises a spindle, a turret seat, a prism seat, a servo motor, a camera assembly and a turret motor;

[0017] The turret motor is installed on the turret seat, and the turret motor is connected to the main shaft through a second coupling. The main shaft is a hollow structure and is connected to the vacuum joint and the positive pressure joint arranged on the turret seat through a manifold. A gas sealing assembly is also installed at the end of the main shaft;

[0018] The main shaft is connected to a nozzle mounting seat, a plurality of nozzles are mounted at equal angles on the nozzle mounting seat, and the nozzles are all connected to the main shaft through an air path structure, a switching valve connected to an internal air path thereof is mounted on the nozzle, the servo motor is mounted on the turret seat through a motor plate, an output end of the servo motor is connected to a bearing sleeve mounted on the outside of the main shaft through a bearing mounting sleeve through a synchronous belt, a first bearing and a second bearing are mounted between the bearing sleeve and the main shaft, a bearing end cap at the end of the bearing sleeve is connected to a connecting sleeve arranged on the nozzle mounting seat, a large gear is arranged on the connecting sleeve, and the large gear is meshed with a small gear arranged on the nozzle for transmission;

[0019] A first spring seat and a second spring seat are provided on the top spline pair of the suction nozzle, a return spring is installed between the first spring seat and the second spring seat, a prism seat is also installed at the bottom position of the suction nozzle mounting seat, and a camera assembly corresponding to the position of the prism seat is installed on the turret seat; an origin sensor sheet is also installed on the turret seat.

[0020] Preferably, the feeding module includes a lifting motor, a screw rod and a lifting basket. The screw rod is installed on the feeding base plate and connected to the lifting motor. The screw rod and the material box support plate form a spiral pair transmission. The lifting basket is connected to the material box support plate through the material box base plate. The material box support plate is slidingly matched with the feeding base plate through the mounting plate. An induction sheet is also installed on the feeding base plate, and a material box limit is provided on the material box base plate.

[0021] Preferably, the pushing module includes a pushing motor and a pushing slider, the pushing motor is installed on the pushing base plate, the output end of the pushing motor is connected to the pushing shaft through a belt assembly, the pushing shaft is connected to the pressure wheel shaft arranged in the pressure wheel seat, the pushing slider forms a sliding fit with a plurality of pressure wheels, the pressure wheels are installed on the pressure wheel seat through a pressure wheel mounting block, a limit buffer block is also provided at the end position of the pushing slider, and a pushing limit block is also installed on the pressure wheel seat.

[0022] Preferably, the material box module includes a bottom box movably installed between the left base and the right base through a linear slide rail, the bottom box is provided with a handle, and a support plate is movably installed on the surface of the bottom box, the support plate is connected to the output end of the lifting cylinder assembly through a plurality of positioning pins and a lifting spring, the left base and the right base are connected with a material top plate through a plurality of material box support rods, the surface of the material top plate is provided with a plurality of air holes, a plurality of partitions are provided in the space between the support plate and the material top plate through a plurality of material barrel support rods, a plurality of material barrels are provided on the surface of the support plate, a plurality of joint fixing plates are installed on the material top plate, a plurality of joints corresponding to the material barrels are provided on the joint fixing plate, a joint plate is also installed on the material top plate, a plurality of joints and buffer nozzles are provided on the joint plate, and a water pipe joint is also provided on the material top plate.

[0023] Preferably, the platform module includes a moving platform, a platform U-base, a material suction platform, a conveying slider, a material pushing block and an adjusting motor;

[0024] A platform U seat is installed on the mobile platform, and a suction platform is slidably cooperated with the platform U seat through a conveying wheel, the conveying wheel is installed on the conveying shaft, and a conveying limit ring is also installed on the conveying shaft, a push cylinder seat for installing a cylinder and a push block connected to the cylinder are installed on the mobile platform, the push block is connected to the suction platform, the suction platform is connected to the conveying claw through a conveying slider, and an induction seat is installed at the side position of the suction platform corresponding to the stroke position of the conveying claw, and a left guard plate and a right guard plate installed on the guard plate base are respectively provided at the two sides of the mobile platform, and an adjusting motor is also installed on the mobile platform through an adjusting motor seat, and the output end of the adjusting motor is connected to a T-type screw rod, and the T-type screw rod is provided with two sections of threads with opposite rotation directions, and the left guard plate and the right guard plate both form a spiral pair transmission with the T-type screw rod, and a wide induction plate at the stroke position of the right guard plate is also installed on the mobile platform.

[0025] The beneficial effect of the utility model is that by integrating the light splitting and patch process, the patch speed and accuracy are improved and the taping process is reduced, which not only reduces the production cost but also greatly improves the work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 A schematic diagram of the appearance of a fully automatic spectroscopic patch integrated machine provided in an embodiment of the utility model;

[0027] Figure 2 A schematic diagram of the structure of a fully automatic spectroscopic patch integrated machine provided by an embodiment of the utility model;

[0028] Figure 3 A schematic diagram of the structure of a light splitting module provided in an embodiment of the utility model;

[0029] Figure 4 A schematic diagram of the structure of a material grabbing assembly provided in an embodiment of the utility model;

[0030] Figure 5 A schematic diagram of the structure of a test assembly provided in an embodiment of the utility model;

[0031] Figure 6 A schematic diagram of the structure of a turntable assembly provided in an embodiment of the utility model;

[0032] Figure 7 A schematic diagram of the internal structure of a mounting head module provided by an embodiment of the utility model;

[0033] Figure 8 A schematic diagram of the appearance of a mounting head module provided in an embodiment of the utility model;

[0034] Fig. 9 A schematic diagram of the structure of a feeding module provided in an embodiment of the utility model;

[0035] Fig.10 A schematic diagram of the structure of the platform module provided by the embodiment of the utility model;

[0036] Fig.11 A schematic diagram of the structure of a pusher module provided in an embodiment of the utility model;

[0037] Fig.12 A schematic diagram of the structure of a material box module provided in an embodiment of the utility model;

[0038] Fig.13 A schematic diagram of the internal structure of a material box module provided in an embodiment of the utility model.

[0039] In the figure: 100-spectrometer module, 101-vibration plate, 110-grabbing assembly, 111-motor seat, 112-grabbing base, 113-motor fixing seat, 114-grabbing motor, 115-first coupling, 116-tensioning wheel assembly, 117-feeding head assembly, 118-swing block assembly, 120-test assembly, 121-test base plate, 122-test mounting seat, 123-test motor, 124-motor mounting plate, 125-rotating block, 126-linkage rod, 127-probe seat, 128-probe assembly, 129-test slider, 130-turntable assembly, 131-turntable, 132-nozzle piece, 133-turntable confluence block, 134-guide seat, 135-turntable pad, 136- Turntable motor, 137-turntable motor seat, 138-blowing seat, 139-air pipe, 200-mounting head module, 201-second coupling, 202-spindle, 203-turret seat, 204-vacuum joint, 205-manifold, 206-positive pressure joint, 207-bearing mounting sleeve, 208-bearing, 209-first bearing sleeve, 210-second bearing sleeve, 211-bearing end cover, 212-origin sensor, 213-first spring seat, 214-spline pair, 215-reset spring, 216-second spring seat, 217-switching valve, 218-nozzle, 219-prism seat, 220-connecting sleeve, 221-gas sealing assembly, 222-motor plate, 223-servo motor, 224-camera assembly Parts, 225-turret motor, 226-large gear, 227-small gear, 300-feeding module, 301-lifting motor, 302-screw, 303-feeding bottom plate, 304-mounting plate, 305-sensor, 306-material box support plate, 307-material box bottom plate, 308-material box limit, 309-lifting basket, 400-platform module, 401-mobile platform, 402-platform U seat, 403-suction platform, 404-left guard plate, 405-guard plate base, 406-right guard plate, 407-conveying slider, 408-push cylinder seat, 409-push block, 410-T-type screw, 411-conveying limit ring, 412-conveying shaft, 413-conveying claw, 414-sensor seat, 415-wide sensor , 416-adjusting motor seat, 417-adjusting motor, 500-pushing module, 501-pushing bottom plate, 502-pressing wheel mounting block, 503-pressing wheel seat, 504-pressing wheel shaft, 505-pushing motor, 506-limiting buffer block, 507-pushing slider, 508-belt assembly, 509-pushing shaft, 510-pushing limiting block, 600-material box module, 601-left base, 602-right base, 603-support plate, 604-linear slide rail, 605-handle, 606-middle plate, 607-barrel support rod, 608-material box support rod, 609-barrel, 610-air vent, 611-water pipe joint, 612-material top plate, 613-joint fixing plate, 614-joint, 615-buffer nozzle,616-connector plate, 617-locating pin, 618-lifting cylinder assembly, 619-lifting spring. DETAILED DESCRIPTION

[0040] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0041] It can be understood that the terms "first", "second", etc. used in the present application can be used in this article to describe various elements, but unless otherwise specified, these elements are not limited by these terms. These terms are only used to distinguish the first element from another element.

[0042] like Figure 1-2 As shown, in one embodiment, a fully automatic spectroscopic chip placement integrated machine is proposed, including a frame and a spectroscopic module 100, a placement head module 200, a loading module 300, a platform module 400, a pushing module 500 and a material box module 600 installed on the frame, wherein:

[0043] The spectroscopic module 100 includes a vibration plate 101, a material grabbing assembly 110, a testing assembly 120 and a turntable assembly 130. The material grabbing assembly 110 corresponds to the output end of the vibration plate 101 and is used to grab the product and send it to the turntable assembly 130. The turntable assembly 130 is used to send the product to the testing assembly 120 for testing.

[0044] The placement head module 200 is located at the travel position of the turntable assembly 130 and is used to perform placement operations on the main BIN products that have passed the test;

[0045] The loading module 300 is used to load substrates of different sizes;

[0046] The platform module 400 includes a substrate conveying assembly and a material docking platform, and the substrate conveying assembly and the material docking platform are used to input the substrate into the mounting head module 200 so that the mounting head module 200 completes the mounting operation;

[0047] The pushing module 500 is used to push the substrate in the loading module 300 into the platform module 400;

[0048] The material bin module 600 tests unqualified bulk BIN products and desktop materials.

[0049] In actual application of the embodiment of the utility model, the loading module 300 performs loading operations on substrates of different sizes, and then pushes the substrate into the platform module 400 through the action of the pushing module 500, and the platform module 400 drives the substrate to move to the mounting head module 200, and the patch is loaded by the vibration disk 101, and the patch is arranged in order to the front end of the flow rail through circular vibration, flat vibration, circular disk, and flow rail, and then the grabbing component 110 grabs the patch and sends it to the turntable component 130, and the turntable component 130 sends the product to the testing component 120 for testing of photoelectric characteristics. According to the test results of the testing component 120, the main BIN product is subjected to the mounting head module 200 for patch operation, and the unqualified loose BIN products are sent to the material box module 600 for storage. Of course, some desktop materials, etc. are also stored in the material box module 600.

[0050] The embodiment of the utility model integrates the light splitting and patch process, thereby improving the patch speed and accuracy and reducing the taping process, which not only reduces the production cost but also greatly improves the work efficiency.

[0051] like Figure 3 and 4 As shown, as a preferred embodiment of the utility model, the material grabbing assembly 110 includes a material grabbing motor 114, a tensioning wheel assembly 116 and a material picking head assembly 117, the material grabbing motor 114 is installed on the motor base 111 through the motor fixing base 113, the motor base 111 is fixedly connected to the material grabbing base 112, the output end of the material grabbing motor 114 is connected to a tensioning wheel in the tensioning wheel assembly 116 through the first coupling 115, the tensioning wheel assembly 116 is connected to the swing block assembly 118, and the swing block assembly 118 is connected to the material picking head assembly 117, which is used to drive the material picking head assembly 117 to pick up materials from the output end of the vibration disk 101.

[0052] In actual application of the embodiment of the utility model, after the material grabbing motor 114 is powered on and rotated, the power is output to the tensioning wheel assembly 116 through the first coupling 115. The tensioning wheel assembly 116 drives the swing block assembly 118 to move, thereby realizing the movement of the material picking head assembly 117, and the patch can be sent from the output end of the vibration disk 101 to the turntable assembly 130.

[0053] In one case of an embodiment of the utility model, the tensioning wheel assembly 116 can be composed of two synchronous rotating wheels connected by a tensioning belt, and the corresponding swing block assembly 118 is composed of two swing blocks coaxially connected to the synchronous rotating wheels. The two swing blocks are connected by a linkage block hinged thereto, thereby realizing the movement of the material picking head assembly 117. The material picking head assembly 117 can realize the picking and placing of patches based on negative pressure.

[0054] like Figure 6As shown, as another preferred embodiment of the utility model, the turntable assembly 130 includes a turntable 131, a turntable motor 136 and an air pipe 139, the turntable motor 136 is installed on a turntable motor seat 137, the output end of the turntable motor 136 is connected to the turntable 131 through a guide seat 134, a blowing seat 138 is also provided at the outer edge of the turntable 131, a plurality of air pipes 139 are connected to the blowing seat 138, a plurality of suction nozzle pieces 132 arranged at equal angles are also provided at the edge of the turntable 131, a turntable manifold block 133 is also connected to the guide seat 134, a plurality of negative pressure pipes are connected to the turntable manifold block 133, and the negative pressure pipes are communicated with the suction nozzle piece 132.

[0055] When the embodiment of the utility model is actually applied, the turntable motor 136 is powered on to drive the turntable 131 to rotate. Here, the turntable 131 should rotate at a set speed, or automatically rotate an angle at set intervals. The material picking head assembly 117 can place the patch on the corresponding suction nozzle piece 132. When the negative pressure tube is passed with negative pressure, the patch can be sucked and fixed, and then through cooperation with the turntable motor 136, the patch can be driven to move to the test station for testing. The blowing seat 138 and the air pipe 139 in the embodiment of the utility model can blow out gas when the patch test fails, and blow the corresponding unqualified scattered BIN on the turntable 131 into the air pipe 139, and finally send it to the material box module 600 for storage.

[0056] like Figure 5 As shown, as another preferred embodiment of the utility model, the test component 120 includes a test motor 123, a rotating block 125 and a probe assembly 128. The test motor 123 is installed on the test mounting seat 122 through the motor mounting plate 124. The test mounting seat 122 is fixedly connected to the test base plate 121. The test motor 123 is connected to the rotating block 125. The rotating block 125 is connected to a test slider 129 slidably connected to the motor mounting plate 124 through a linkage rod 126. The probe assembly 128 is fixed on the test slider 129. A probe seat 127 is installed at a position on the motor mounting plate 124 corresponding to the probe assembly 128.

[0057] In the embodiment of the utility model, when the test motor 123 outputs power, it can drive the rotating block 125 to rotate. Through the setting of the linkage rod 126, when the rotating block 125 rotates, it can drive the test slider 129 to reciprocate linear motion, thereby realizing the relative movement of the probe seat 127 and the probe assembly 128. The probe seat 127 and the probe assembly 128 are in the stroke position of the suction nozzle piece 132 to realize the test operation of the patch.

[0058] In one embodiment of the present invention, the linkage rod 126 is a pair, and both ends are respectively hinged to the rotating block 125 and the test slider 129 to convert the rotation of the rotating block 125 into the linear motion of the test slider 129.

[0059] like Figure 7 and 8 As shown, as another preferred embodiment of the utility model, the placement head module 200 includes a spindle 202 , a turret seat 203 , a prism seat 219 , a servo motor 223 , a camera assembly 224 and a turret motor 225 .

[0060] The turret motor 225 is installed on the turret seat 203. The turret motor 225 is connected to the main shaft 202 through the second coupling 201. The main shaft 202 is a hollow structure and is connected to the vacuum joint 204 and the positive pressure joint 206 arranged on the turret seat 203 through the manifold 205. The end of the main shaft 202 is also installed with a gas sealing component 221;

[0061] The main shaft 202 is connected to a nozzle mounting seat, a plurality of nozzles 218 are mounted at equal angles on the nozzle mounting seat, and the nozzles 218 are all connected to the main shaft 202 through an air path structure, a switching valve 217 connected to the internal air path thereof is mounted on the nozzle 218, the servo motor 223 is mounted on the turret seat 203 through a motor plate 222, the output end of the servo motor 223 is connected to a bearing sleeve 209 mounted on the outside of the main shaft 202 through a bearing mounting sleeve 207 through a synchronous belt, a first bearing 208 and a second bearing 210 are mounted between the bearing sleeve 209 and the main shaft 202, a bearing end cover 211 at the end of the bearing sleeve 209 is connected to a connecting sleeve 220 arranged on the nozzle mounting seat, a large gear 226 is provided on the connecting sleeve 220, and the large gear 226 is meshed with a small gear 227 arranged on the nozzle 218 for transmission;

[0062] A first spring seat 213 and a second spring seat 216 are provided on the top spline pair 214 of the suction nozzle 218, a return spring 215 is installed between the first spring seat 213 and the second spring seat 216, a prism seat 219 is also installed at the bottom position of the suction nozzle mounting seat, and a camera assembly 224 corresponding to the position of the prism seat 219 is installed on the turret seat 203; an origin sensor sheet 212 is also installed on the turret seat 203.

[0063] In actual application of the embodiment of the utility model, the switching valve 217 is used to control the suction nozzle 218 to suck the qualified lamp beads (main BIN) on the turntable 131, and then stick them on the substrate. After the current lamp beads are stuck, the turret motor 225 outputs power to drive the main shaft 202 and the suction nozzle mounting seat to rotate, so that the lamp beads on the next suction nozzle 218 move to the sticking position. During the switching process, the origin sensor sheet 212 and the camera assembly 224 are used to determine whether it has moved into place. Of course, in the embodiment of the utility model, a downward suction device for driving the suction nozzle 218 to press down at the main BIN suction station and a downward sticking device for driving the suction nozzle 218 to press down at the sticking station are also installed on the turret seat 203. The downward suction device and the downward sticking device can be cylinders, electric push rods, etc. or structures or equipment with equivalent functions.

[0064] like Fig. 9 As shown, as another preferred embodiment of the utility model, the feeding module 300 includes a lifting motor 301, a screw rod 302 and a lifting basket 309, the screw rod 302 is installed on the feeding bottom plate 303 and is connected to the lifting motor 301, the screw rod 302 and the material box support plate 306 form a spiral pair transmission, the lifting basket 309 is connected to the material box support plate 306 through the material box bottom plate 307, the material box support plate 306 is slidably matched with the feeding bottom plate 303 through the mounting plate 304, the feeding bottom plate 303 is also installed with an induction sheet 305, and the material box bottom plate 307 is provided with a material box limit 308.

[0065] In actual application of the embodiment of the utility model, when the lifting motor 301 outputs power, the material box support plate 306 can be lifted and lowered through the action of the spiral pair, thereby realizing the lifting and lowering of the basket 309. In the embodiment of the utility model, a plurality of positioning openings are provided inside the basket 309 to realize the layered manner of the substrate. In addition, the basket 309 can be replaced to adapt to substrates of different sizes.

[0066] like Fig.11 As shown, as another preferred embodiment of the utility model, the pushing module 500 includes a pushing motor 505 and a pushing slider 507, the pushing motor 505 is installed on the pushing base plate 501, the output end of the pushing motor 505 is connected to the pushing shaft 509 through a belt assembly 508, the pushing shaft 509 is connected to the pressure wheel shaft 504 arranged in the pressure wheel seat 503, the pushing slider 507 forms a sliding fit with a plurality of pressure wheels, the pressure wheels are installed on the pressure wheel seat 503 through the pressure wheel mounting block 502, a limit buffer block 506 is also provided at the end position of the pushing slider 507, and a pushing limit block 510 is also installed on the pressure wheel seat 503.

[0067] In the embodiment of the utility model, the pushing module 500 is used in conjunction with the loading module 300 in actual application, and it can push the substrate in the basket 309. Specifically, in the actual application of the embodiment of the utility model, the pushing motor 505 outputs power, and the power is transmitted to the pressure wheel through the action of the belt assembly 508. When the pressure wheel rotates, it drives the pushing slider 507 to move, and the pushing action of the substrate is realized through the forward and reverse rotation of the pushing motor 505.

[0068] In one embodiment of the present invention, the number of the pusher sliders 507 is two, and correspondingly, the number of the pressure wheel seats 503 is also two.

[0069] like Fig.12 and 13 As shown, as another preferred embodiment of the utility model, the material box module 600 includes a bottom box movably installed between the left base 601 and the right base 602 through a linear slide rail 604, a handle 605 is provided on the bottom box, and a support plate 603 is movably installed on the surface of the bottom box, and the support plate 603 is connected to the output end of the lifting cylinder assembly 618 through a plurality of positioning pins 617 and a lifting spring 619, and a material top plate 612 is connected to the left base 601 and the right base 602 through a plurality of material box support rods 608, and the surface of the material top plate 612 is provided with There are multiple air holes 610, and multiple partitions are provided in the space between the support plate 603 and the material top plate 612 through multiple barrel support rods 607. The surface of the support plate 603 is provided with multiple barrels 609. Multiple joint fixing plates 613 are installed on the material top plate 612, and multiple joints 614 corresponding to the barrels 609 are provided on the joint fixing plates 613. The material top plate 612 is also installed with a joint plate 616, and the joint plate 616 is provided with multiple joints 614 and buffer nozzles 615. The material top plate 612 is also provided with a water pipe joint 611.

[0070] During actual application of the embodiment of the utility model, after unqualified loose BIN is blown into the air pipe 139, it will fall along the air pipe 139 and fall into the barrel 609 through the joint 614. Since the air pipe 139 will synchronously bring the airflow into the barrel 609, the loose BIN may splash out of the barrel. At this time, the lifting cylinder assembly 618 outputs power to drive the barrel 609 to rise, so that the top opening of the barrel 609 is closed, thereby preventing the loose BIN from splashing. Preferably, the embodiment of the utility model further adds a buffer nozzle 615 at the joint 614 to reduce the occurrence of loose BIN damage.

[0071] like Fig.10 As shown, as another preferred embodiment of the utility model, the platform module 400 includes a moving platform 401, a platform U seat 402, a suction platform 403, a conveying slider 407, a pusher block 409 and an adjustment motor 417;

[0072] The movable platform 401 is provided with a platform U-base 402, on which a suction platform 403 is slidably matched through a conveying wheel, the conveying wheel is provided on a conveying shaft 412, on which a conveying limit ring 411 is also provided, the movable platform 401 is provided with a cylinder seat 408 for installing a cylinder and a pushing block 409 connected to the cylinder, the pushing block 409 is connected to the suction platform 403, the suction platform 403 is connected to a conveying claw 413 through a conveying slider 407, and the side position of the suction platform 403 corresponds to the stroke position of the conveying claw 413. An induction seat 414 is installed, and a left guard plate 404 and a right guard plate 406 installed on the guard plate base 405 are respectively provided on both sides of the moving platform 401. An adjusting motor 417 is also installed on the moving platform 401 through an adjusting motor seat 416. The output end of the adjusting motor 417 is connected to a T-type screw rod 410. The T-type screw rod 410 is provided with two sections of threads with opposite rotation directions. The left guard plate 404 and the right guard plate 406 both form a spiral pair transmission with the T-type screw rod 410. A wide induction sheet 415 located at the stroke position of the right guard plate 406 is also installed on the moving platform 401.

[0073] In the embodiment of the present utility model, the suction platform 403 can fix and clamp the substrate, and is pushed by the cylinder and the pusher block 409 to achieve movement. In actual application, the left guard plate 404 and the right guard plate 406 can be moved relative to each other by adjusting the output power of the motor 417 to adapt to substrates of different sizes. It should be particularly noted that in the embodiment of the present utility model, the moving platform 401 itself has the function of moving on the XY axis, for example, it can be achieved by a servo motion mechanism, which is not specifically explained and illustrated in the embodiment of the present utility model and its drawings.

[0074] The above embodiment of the utility model discloses a fully automatic spectroscopic patch integrated machine, which performs a loading operation on substrates of different sizes through a loading module 300, and then pushes the substrate into a platform module 400 through the action of a pushing module 500, and the platform module 400 drives the substrate to move to the placement head module 200, and the patch is loaded by a vibration disk 101, and the patch is orderly arranged to the front end of the flow track through circular vibration, flat vibration, disk, and flow track, and then the grabbing component 110 grabs the patch and sends it to the turntable component 130, and the turntable component 130 sends the product to the test component 120 for testing of the photoelectric characteristics. According to the test results of the test component 120, the main BIN product is subjected to the patch operation through the placement head module 200, and the loose BIN products are sent to the material box module 600 for storage. The embodiment of the utility model integrates spectroscopic and patch processes, thereby improving the patch speed and accuracy and reducing the taping link, which not only reduces the production cost, but also greatly improves the work efficiency.

[0075] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0076] The above-mentioned embodiments only express several implementation methods of the utility model, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the utility model, and these all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

[0077] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A fully automatic spectroscopic patch integrated machine, characterized in that: The invention comprises a frame and a spectroscopic module (100), a mounting head module (200), a loading module (300), a platform module (400), a pushing module (500) and a material box module (600) installed on the frame, wherein: The spectroscopic module (100) comprises a vibration disk (101), a material grabbing assembly (110), a testing assembly (120) and a turntable assembly (130); the material grabbing assembly (110) corresponds to the output end of the vibration disk (101) and is used to grab products and send them to the turntable assembly (130); the turntable assembly (130) is used to send the products to the testing assembly (120) for testing; The mounting head module (200) is located at a stroke position of the turntable assembly (130) and is used to perform mounting operations on master BIN products that have passed the test; The loading module (300) is used to load substrates of different sizes; The platform module (400) comprises a substrate conveying component and a material docking platform, wherein the substrate conveying component and the material docking platform are used to input the substrate into the mounting head module (200) so that the mounting head module (200) completes the mounting operation; The pushing module (500) is used to push the substrate in the loading module (300) into the platform module (400); The material bin module (600) tests unqualified bulk BIN products and desktop materials.

2. The fully automatic spectroscopic patch integrated machine according to claim 1, characterized in that: The material grabbing assembly (110) comprises a material grabbing motor (114), a tensioning wheel assembly (116) and a material taking head assembly (117); the material grabbing motor (114) is mounted on a motor seat (111) via a motor fixing seat (113); the motor seat (111) is fixedly connected to a material grabbing base (112); an output end of the material grabbing motor (114) is connected to a tensioning wheel in the tensioning wheel assembly (116) via a first coupling (115); the tensioning wheel assembly (116) is connected to a swing block assembly (118); the swing block assembly (118) is connected to the material taking head assembly (117) and is used to drive the material taking head assembly (117) to take material from the output end of the vibration plate (101).

3. The fully automatic spectroscopic patch integrated machine according to claim 2, characterized in that: The turntable assembly (130) comprises a turntable (131), a turntable motor (136) and an air pipe (139); the turntable motor (136) is mounted on a turntable motor seat (137); the output end of the turntable motor (136) is connected to the turntable (131) via a guide seat (134); a blowing seat (138) is also provided at the outer edge of the turntable (131); a plurality of air pipes (139) are connected to the blowing seat (138); a plurality of suction nozzle pieces (132) arranged at equal angles are also provided at the edge of the turntable (131); a turntable manifold (133) is also connected to the guide seat (134); a plurality of negative pressure pipes are connected to the turntable manifold (133); the negative pressure pipes are communicated with the suction nozzle pieces (132).

4. The fully automatic spectroscopic patch integrated machine according to claim 3, characterized in that: The test assembly (120) comprises a test motor (123), a rotating block (125) and a probe assembly (128); the test motor (123) is mounted on a test mounting seat (122) via a motor mounting plate (124); the test mounting seat (122) is fixedly connected to a test base plate (121); the test motor (123) is connected to the rotating block (125); the rotating block (125) is connected to a test slider (129) slidably connected to the motor mounting plate (124) via a linkage rod (126); the probe assembly (128) is fixed to the test slider (129); and a probe seat (127) is mounted at a position on the motor mounting plate (124) corresponding to the probe assembly (128).

5. The fully automatic spectroscopic patch integrated machine according to claim 1, characterized in that: The mounting head module (200) comprises a main shaft (202), a turret seat (203), a prism seat (219), a servo motor (223), a camera assembly (224) and a turret motor (225); The turret motor (225) is installed on the turret seat (203); the turret motor (225) is connected to the main shaft (202) via a second coupling (201); the main shaft (202) is a hollow structure and is connected to a vacuum joint (204) and a positive pressure joint (206) arranged on the turret seat (203) via a manifold (205); and a gas sealing component (221) is also installed at the end of the main shaft (202); The main shaft (202) is connected to a suction nozzle mounting seat, a plurality of suction nozzles (218) are mounted on the suction nozzle mounting seat at equal angles, and the suction nozzles (218) are all connected to the main shaft (202) through an air path structure, and a switching valve (217) connected to the internal air path of the suction nozzle (218) is mounted on the suction nozzle (218), and the servo motor (223) is mounted on the turret seat (203) through a motor plate (222), and the output end of the servo motor (223) is connected to the turret seat (203) through a synchronous belt and a bearing mounting sleeve (207). The main shaft (202) is connected to a bearing sleeve (209) mounted on the outside of the main shaft (202); a first bearing (208) and a second bearing (210) are mounted between the bearing sleeve (209) and the main shaft (202); a bearing end cover (211) at the end of the bearing sleeve (209) is connected to a connecting sleeve (220) arranged on a suction nozzle mounting seat; a large gear (226) is arranged on the connecting sleeve (220); and the large gear (226) is meshed with a small gear (227) arranged on the suction nozzle (218) for transmission; A first spring seat (213) and a second spring seat (216) are provided on the top spline pair (214) of the suction nozzle (218); a return spring (215) is installed between the first spring seat (213) and the second spring seat (216); a prism seat (219) is also installed at the bottom position of the suction nozzle mounting seat; a camera assembly (224) corresponding to the position of the prism seat (219) is installed on the turret seat (203); and an origin sensing sheet (212) is also installed on the turret seat (203).

6. The fully automatic spectroscopic patch integrated machine according to claim 1, characterized in that: The feeding module (300) comprises a lifting motor (301), a screw rod (302) and a lifting basket (309); the screw rod (302) is mounted on a feeding bottom plate (303) and connected to the lifting motor (301); the screw rod (302) and a material box support plate (306) form a spiral pair transmission; the lifting basket (309) is connected to the material box support plate (306) via a material box bottom plate (307); the material box support plate (306) is slidably matched with the feeding bottom plate (303) via a mounting plate (304); an induction sheet (305) is also mounted on the feeding bottom plate (303); and a material box limiter (308) is provided on the material box bottom plate (307).

7. The fully automatic spectroscopic patch integrated machine according to claim 1, characterized in that: The pushing module (500) comprises a pushing motor (505) and a pushing slider (507), wherein the pushing motor (505) is mounted on a pushing base plate (501), and the output end of the pushing motor (505) is connected to a pushing shaft (509) via a belt assembly (508), and the pushing shaft (509) is connected to a pressure wheel shaft (504) arranged in a pressure wheel seat (503), and the pushing slider (507) forms a sliding fit with a plurality of pressure wheels, and the pressure wheels are mounted on the pressure wheel seat (503) via a pressure wheel mounting block (502), and a limiting buffer block (506) is also provided at the end position of the pushing slider (507), and a pushing limiting block (510) is also installed on the pressure wheel seat (503).

8. The fully automatic spectroscopic patch integrated machine according to claim 1, characterized in that: The material box module (600) includes a bottom box movably mounted between a left base (601) and a right base (602) via a linear slide rail (604), the bottom box is provided with a handle (605), a support plate (603) is movably mounted on the surface of the bottom box, the support plate (603) is connected to the output end of the lifting cylinder assembly (618) via a plurality of positioning pins (617) and a lifting spring (619), a material top plate (612) is connected to the left base (601) and the right base (602) via a plurality of material box support rods (608), a plurality of air holes (610) are provided on the surface of the material top plate (612), and the support plate A plurality of partitions are provided in the space between the support plate (603) and the material top plate (612) through a plurality of material barrel support rods (607); a plurality of material barrels (609) are provided on the surface of the support plate (603); a plurality of joint fixing plates (613) are installed on the material top plate (612); a plurality of joints (614) corresponding to the material barrels (609) are provided on the joint fixing plates (613); a joint plate (616) is also installed on the material top plate (612); a plurality of joints (614) and buffer nozzles (615) are provided on the joint plate (616); a water pipe joint (611) is also provided on the material top plate (612).

9. The fully automatic spectroscopic chip mounting machine according to claim 1, characterized in that: The platform module (400) comprises a moving platform (401), a platform U-base (402), a material suction platform (403), a conveying slider (407), a material pushing block (409) and an adjusting motor (417); The movable platform (401) is provided with a platform U seat (402), a material suction platform (403) is slidably matched with the platform U seat (402) via a conveying wheel, the conveying wheel is installed on a conveying shaft (412), a conveying limit ring (411) is also installed on the conveying shaft (412), a cylinder push seat (408) for installing a cylinder and a material push block (409) connected to the cylinder are installed on the movable platform (401), the material push block (409) is connected to the material suction platform (403), the material suction platform (403) is connected to the conveying claw (413) via a conveying slider (407), and the side position of the material suction platform (403) corresponds to the stroke position of the conveying claw (413). A sensing seat (414) is installed. A left guard plate (404) and a right guard plate (406) installed on a guard plate base (405) are respectively provided at two sides of the moving platform (401). An adjusting motor (417) is also installed on the moving platform (401) through an adjusting motor seat (416). The output end of the adjusting motor (417) is connected to a T-shaped screw rod (410). The T-shaped screw rod (410) is provided with two sections of threads with opposite rotation directions. The left guard plate (404) and the right guard plate (406) form a spiral pair transmission with the T-shaped screw rod (410). A wide sensing sheet (415) located at the stroke position of the right guard plate (406) is also installed on the moving platform (401).

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