Dust falling device for concrete gravel aggregate processing
Through the coordination mechanism between the half gear and the gear, the angle adjustment of the dust reduction device and the rotation of the water spray port are achieved, which solves the problem of inaccurate angle adjustment in the prior art, improves dust reduction efficiency and adaptability, and enhances the flexibility and resources of the equipment Utilization efficiency.
Patent Information
- Application Number
- CN202420678956.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-03
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-03
AI Technical Summary
The angle adjustment of the suction end of the dust reduction device for the existing concrete sand and gravel aggregate processing depends on manual operation, and the stability is poor, making it difficult to ensure the accuracy of the angle, which increases the operation complexity and time cost, and reduces the dust reduction efficiency and adaptability.
The half gear and gear matching mechanism is adopted to drive the fan to adjust the left and right angles, and combine the rotation of the nozzle and uniform spraying of the water spray port to ensure that the dust reduction device is accurately targeted at the dust source, and the nozzle is rotated by the coordination of the teeth and gears, and spray evenly. Water to improve dust reduction efficiency.
The precise angle adjustment of the dust reduction device and the adaptability of a variety of aggregate types are achieved, the dust reduction effect is improved, the diffusion of dust is reduced, resource utilization is optimized, and work efficiency and employee health protection is improved.
Smart Images

Figure CN222196390U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of concrete processing, and more specifically, to a dust suppression device for concrete sand and gravel aggregate processing. Background Art
[0002] A dust suppression device for concrete sand and gravel aggregate processing is a special equipment designed to solve the dust pollution problem generated during the processing of concrete sand and gravel aggregate. This device can effectively reduce the dust concentration in the air at the work site by using advanced dust suppression technology, thereby protecting the health of workers and improving the working environment, while also meeting environmental protection requirements. At present, many dust removal devices on the market have an obvious shortcoming in practical applications, that is, the angle adjustment of the suction end of the dust collection cylinder is completely dependent on manual operation, which has poor stability. Each adjustment requires the operator to rely on experience and personal feeling, so it is difficult to ensure that the angle of each adjustment is accurate. What is more troublesome is that for dust in different directions, it may take multiple attempts and angle adjustments to find the best dust removal position, which not only increases the complexity and time cost of the operation, but also greatly reduces the practicality and efficiency of the dust removal device. Utility Model Content
[0003] In order to overcome the deficiencies of the prior art, the utility model provides a dust suppression device for concrete sand and gravel aggregate processing, which has the advantage of a large dust suction range.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a dust reduction device for concrete sand and gravel aggregate processing, comprising a support plate, a box body is fixedly installed on the top of the support plate, a motor 1 is fixedly installed on the outer surface of the box body, a rotating shaft 2 is fixedly installed on one end of the motor 1, a half gear is fixedly installed on one end of the rotating shaft 2, and the half gear is movably installed inside the box body, the half gear and gear 1 are meshed with each other, a rotating column is fixedly installed on the top of the gear 1, a fan cylinder is fixedly installed on the top of the rotating column, a fan is fixedly installed inside the fan cylinder, a connecting hose is fixedly installed on one end of the fan cylinder, and the connecting hose is fixedly installed inside the dust reduction box.
[0005] As a preferred technical solution of the utility model, a dust reduction box is fixedly installed inside the support plate, a motor 2 is fixedly installed on the top of the dust reduction box, a rotating shaft 1 is fixedly installed on one end of the motor 2, a gear 2 is fixedly installed on the top of the rotating shaft 1, the gear 2 is meshed with the teeth, a nozzle is fixedly installed inside the teeth, and one end of the nozzle is movably installed inside the water tank;
[0006] The water storage tank is fixedly installed on the top of the dust reduction box, a water pipe is fixedly installed on the top of the water storage tank, and one end of the water pipe is connected to the bottom of the dust reduction box, a water pump is fixedly installed inside the water pipe, the nozzle is provided with a water spray port, and a filter plate is fixedly installed inside the dust reduction box.
[0007] As a preferred technical solution of the utility model, a support column is fixedly installed at the bottom of the support plate, and a universal wheel is fixedly installed at the bottom of the support column. The universal wheels and the support columns are grouped in pairs, with a total of four groups at the bottom of the support plate.
[0008] As a preferred technical solution of the utility model, a handrail is fixedly installed on the top of the support plate, and the handrail is in a U-shape.
[0009] As a preferred technical solution of the utility model, a limiting groove is provided inside the support plate, and a tool box is fixedly installed inside the limiting groove.
[0010] As a preferred technical solution of the utility model, a motor protection cover is fixedly installed on the outer surface of the motor, and heat dissipation holes are opened on the outer surface of the motor protection cover. Support rods are fixedly installed on the bottom of the motor protection cover, and the support rods are in the form of a circular array.
[0011] As a preferred technical solution of the utility model, a fixing bracket is fixedly installed at the bottom of the water pipe, and the fixing bracket presents two shapes of the same size.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0013] 1. Compared with the traditional device, the utility model drives the fan to adjust the angle left and right through the cooperation between the half gear and the gear one. The fan can adapt to the environment in real time by continuously adjusting the angle left and right, ensuring that the dust reduction device accurately targets the dust source. This adjustment improves the dust reduction effect, reduces dust diffusion, and enhances the adaptability of the device, making it adaptable to a variety of aggregate types and processing methods. At the same time, precise angle control optimizes resource utilization, reduces waste, and improves energy efficiency. In addition, the convenient angle adjustment function makes the operation more flexible and efficient, thereby improving work efficiency.
[0014] 2. Compared with the traditional device, the utility model drives the nozzle to rotate in the dust reduction box through the cooperation between the teeth and the gear 2, so that the water sprayed from the water nozzle is evenly sprayed on the surface of the dust, so that the water and the dust are fully in contact, which improves the dust reduction efficiency, can effectively improve the dust reduction efficiency, reduce dust diffusion, and optimize the dust reduction effect, making wet particles easier to settle. This contact also reduces the risk of secondary pollution and saves water resources. Finally, the working environment is significantly improved, the health of employees is protected, and work efficiency and comfort are improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the front three-dimensional appearance structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the three-dimensional appearance structure of the back of the utility model;
[0017] Figure 3 This is a schematic diagram of the half gear structure of the utility model;
[0018] Figure 4 This is a schematic diagram of the cross-sectional structure of the dust suppression box of the utility model;
[0019] Figure 5 For this utility model Figure 4 A in the figure is an enlarged structural diagram.
[0020] In the figure: 1. support plate; 2. box body; 3. rotating column; 4. fan cylinder; 5. fan; 6. motor 1; 7. connecting hose; 8. dust suppression box; 9. water pipe; 10. water storage tank; 11. fixed bracket; 12. handrail; 13. support column; 14. universal wheel; 15. tool box; 16. water pump; 17. limit groove; 18. half gear; 19. gear 1; 20. motor 2; 21. nozzle; 22. gear 2; 23. teeth; 24. rotating shaft 1; 25. water spray outlet; 26. filter plate; 27. motor protection cover; 28. support rod; 29. rotating shaft 2. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] like Figures 1 to 5As shown, the utility model provides a dust reduction device for concrete sand and gravel aggregate processing, including a support plate 1, a box body 2 is fixedly installed on the top of the support plate 1, a motor 6 is fixedly installed on the outer surface of the box body 2, a rotating shaft 29 is fixedly installed on one end of the motor 6, a half gear 18 is fixedly installed on one end of the rotating shaft 29, and the half gear 18 is movably installed inside the box body 2, the half gear 18 is meshed with the gear 19, a rotating column 3 is fixedly installed on the top of the gear 19, a fan cylinder 4 is fixedly installed on the top of the rotating column 3, a fan 5 is fixedly installed inside the fan cylinder 4, a connecting hose 7 is fixedly installed on one end of the fan cylinder 4, and the connecting hose 7 is fixedly installed inside the dust reduction box 8.
[0023] When using the dust reduction device, the staff continuously adjusts the angle of the fan 5 to the left and right, turns on the motor 6, and drives the rotating shaft 29 to rotate through the motor 6, and then drives the half gear 18 to rotate inside the box body 2 through the rotating shaft 29, and then drives the gear 19 to rotate through the meshing of the teeth between the half gear 18 and the gear 19, and then drives the rotating column 3 to rotate through the water pipe 9, and then drives the fan barrel 4 to rotate through the rotating column 3, and then drives the fan 5 to adjust to the left and right through the fan barrel 4, and the dust is sucked into the interior of the connecting hose 7 through the fan 5. At this time, the dust enters the dust reduction box 8 through the connecting hose 7 for filtration, thereby completing the left and right angle adjustment of the fan 5.
[0024] When using the dust suppression device, the fan 5 is continuously adjusted to the left and right angles, the motor 16 is turned on, the motor 16 drives the rotating shaft 29 to rotate, the rotating shaft 29 drives the half gear 18 to rotate inside the box 2, the teeth between the half gear 18 and the gear 19 are meshed, the half gear 18 drives the gear 19 to rotate, the water pipe 9 drives the rotating column 3 to rotate, the rotating column 3 drives the fan barrel 4 to rotate, and the fan barrel 4 drives the fan 5 to adjust to the left and right. Compared with the traditional device, the fan 5 is driven to adjust the left and right angles by the cooperation between the half gear 18 and the gear 19. The continuous left and right angle adjustment of the fan 5 can adapt to the environment in real time, ensuring that the dust suppression device accurately targets the dust source. This adjustment improves the dust suppression effect, reduces dust diffusion, and enhances the adaptability of the device, making it adaptable to a variety of aggregate types and processing methods. At the same time, precise angle control optimizes resource utilization, reduces waste, and improves energy efficiency. In addition, the convenient angle adjustment function makes the operation more flexible and efficient, and improves work efficiency.
[0025] A dust suppression box 8 is fixedly installed inside the support plate 1, a motor 20 is fixedly installed on the top of the dust suppression box 8, a rotating shaft 24 is fixedly installed on one end of the motor 20, a gear 22 is fixedly installed on the top of the rotating shaft 24, the gear 22 is meshed with the teeth 23, a nozzle 21 is fixedly installed inside the teeth 23, and one end of the nozzle 21 is movably installed inside the water storage tank 10;
[0026] The water tank 10 is fixedly installed on the top of the dust reduction box 8, a water pipe 9 is fixedly installed on the top of the water tank 10, and one end of the water pipe 9 is connected to the bottom of the dust reduction box 8, a water pump 16 is fixedly installed inside the water pipe 9, a nozzle 21 is provided with a water spray port 25, and a filter plate 26 is fixedly installed inside the dust reduction box 8.
[0027] The staff turns on the fan 5, and the dust is sucked into the fan cylinder 4 through the fan 5, and then into the dust reduction box 8 through the connecting hose 7. At this time, the water pump 16 is turned on, and water is sucked into the water storage tank 10 at the bottom of the dust reduction box 8 through the water pipe 9, and the motor 20 is turned on. The motor 20 drives the rotating shaft 1 24 to rotate inside the support plate 1, and then drives the gear 2 22 to rotate through the rotating shaft 1 24. Through the meshing of the teeth between the gear 22 and the teeth 23, the gear 22 drives the teeth 23 to rotate, and the teeth 23 drives the nozzle 21 inside the water storage tank 10. Now the water inside the water storage tank 10 is quickly sprayed out into the dust reduction box 8 through the water nozzle 25, and the dust-containing water is filtered through the filter plate 26. The filtered water slowly flows into the dust reduction box 8 and is recycled again, thereby completing the dust reduction.
[0028] By turning on the fan 5, the dust is sucked into the fan cylinder 4 through the fan 5, and then the dust is discharged into the dust box 8 through the connecting hose 7. At this time, the water pump 16 is turned on, and water is sucked into the water storage tank 10 from the bottom of the dust box 8 through the water pipe 9. The motor 20 is turned on, and the motor 20 drives the rotating shaft 1 24 to rotate inside the support plate 1, and the rotating shaft 1 24 drives the gear 22 to rotate, and the teeth of the gear 22 and the teeth 23 are meshed, and the teeth 23 are driven to rotate by the gear 22, and the teeth 23 drive the nozzle 21 inside the water storage tank 10. Now the water inside the water storage tank 10 is quickly discharged through the water nozzle 25. The water sprayed out from the dust suppression box 8 and then filtered through the filter plate 26 contains dust. Compared with the traditional device, the device drives the nozzle 21 to rotate in the dust suppression box 8 through the cooperation between the teeth 23 and the gear 2 22, so that the water sprayed out from the water spray port 25 is evenly sprayed on the surface of the dust, so that the water and the dust are in full contact, which improves the efficiency of dust reduction, effectively improves the efficiency of dust reduction, reduces dust diffusion, and optimizes the dust reduction effect, making wet particles easier to settle. This contact also reduces the risk of secondary pollution and saves water resources. Finally, the working environment is significantly improved, the health of employees is protected, and the work efficiency and comfort are improved.
[0029] A support column 13 is fixedly installed at the bottom of the support plate 1 , and a universal wheel 14 is fixedly installed at the bottom of the support column 13 . The universal wheels 14 and the support columns 13 are arranged in groups of two, and there are four groups at the bottom of the support plate 1 .
[0030] Since the universal wheels 14 and the support columns 13 are grouped in pairs, there are a total of four groups at the bottom of the support plate 1. Through the cooperation between the support columns 13 and the universal wheels 14, the device can be easily moved. Moreover, the processing equipment may change position as the project progresses, and the dust reduction device can follow the movement, ensuring the effectiveness of dust control.
[0031] A handrail 12 is fixedly installed on the top of the support plate 1, and the handrail 12 is in a U-shape.
[0032] Since the handrail 12 is in a U-shape, the support column 13 and the universal wheel 14 can be moved by holding the handrail 12, which makes it more convenient for the staff to move the device and improves the transfer efficiency of the device.
[0033] A limiting groove 17 is provided inside the support plate 1 , and a tool box 15 is fixedly installed inside the limiting groove 17 .
[0034] By holding the tool box 15, the tool box 15 is slowly pushed into the limiting groove 17, and the tool box 15 is fixed by the limiting groove 17. The tool box 15 is usually equipped with tools and spare parts required for daily maintenance and repair of the dust reduction device, such as screwdrivers, wrenches, seals, etc. When the dust reduction device fails or needs regular inspection, the staff can quickly take out the required tools from the tool box and quickly perform repairs, thereby reducing downtime and improving production efficiency.
[0035] Among them, a motor protection cover 27 is fixedly installed on the outer surface of the motor 1 6, and a heat dissipation hole is opened on the outer surface of the motor protection cover 27. A support rod 28 is fixedly installed on the bottom of the motor protection cover 27, and the support rod 28 is in the form of a circular array.
[0036] Since the support rods 28 are arranged in a circular array at the bottom of the motor protection cover 27, the support rods 28 are supported by the motor protection cover 27, thereby ensuring the stability of the motor 6 during operation. At the same time, heat dissipation holes are opened inside the motor protection cover 27 to extend the service life of the motor 6.
[0037] A fixing bracket 11 is fixedly installed at the bottom of the water pipe 9, and the fixing bracket 11 presents two shapes of the same size.
[0038] Since the fixed bracket 11 presents two identically sized shapes at the bottom of the water pipe 9, the water pipe 9 is supported by the fixed bracket 11. Such stability ensures that the water pipe 9 can maintain its predetermined position and shape, thereby maintaining its normal function. At the same time, it can disperse and alleviate these stresses, reduce the risk of damage to the water pipe 9, and extend its service life.
[0039] The working principle and use process of this utility model:
[0040] When using the dust reduction device, the staff continuously adjusts the angle of the fan 5 to the left and right, turns on the motor 6, and drives the rotating shaft 29 to rotate through the motor 6, and then drives the half gear 18 to rotate inside the box body 2 through the rotating shaft 29, and then drives the gear 19 to rotate through the meshing of the teeth between the half gear 18 and the gear 19, and then drives the rotating column 3 to rotate through the water pipe 9, and then drives the fan barrel 4 to rotate through the rotating column 3, and then drives the fan 5 to adjust to the left and right through the fan barrel 4, and the dust is sucked into the interior of the connecting hose 7 through the fan 5. At this time, the dust enters the dust reduction box 8 through the connecting hose 7 for filtration, thereby completing the left and right angle adjustment of the fan 5.
[0041] The staff turns on the fan 5, and the dust is sucked into the fan cylinder 4 through the fan 5, and then into the dust reduction box 8 through the connecting hose 7. At this time, the water pump 16 is turned on, and water is sucked into the water storage tank 10 at the bottom of the dust reduction box 8 through the water pipe 9, and the motor 20 is turned on. The motor 20 drives the rotating shaft 1 24 to rotate inside the support plate 1, and then drives the gear 2 22 to rotate through the rotating shaft 1 24. Through the meshing of the teeth between the gear 22 and the teeth 23, the gear 22 drives the teeth 23 to rotate, and the teeth 23 drives the nozzle 21 inside the water storage tank 10. Now the water inside the water storage tank 10 is quickly sprayed out into the dust reduction box 8 through the water nozzle 25, and the dust-containing water is filtered through the filter plate 26. The filtered water slowly flows into the dust reduction box 8 and is recycled again, thereby completing the dust reduction.
[0042] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A dust suppression device for concrete sand and gravel aggregate processing, comprising a support plate (1), characterized in that: A box body (2) is fixedly mounted on the top of the support plate (1), a motor 1 (6) is fixedly mounted on the outer surface of the box body (2), a rotating shaft 2 (29) is fixedly mounted on one end of the motor 1 (6), a half gear (18) is fixedly mounted on one end of the rotating shaft 2 (29), and the half gear (18) is movably mounted inside the box body (2), the half gear (18) and the gear 1 (19) are meshed with each other, a rotating column (3) is fixedly mounted on the top of the gear 1 (19), a fan cylinder (4) is fixedly mounted on the top of the rotating column (3), a fan (5) is fixedly mounted inside the fan cylinder (4), a connecting hose (7) is fixedly mounted on one end of the fan cylinder (4), and the connecting hose (7) is fixedly mounted inside the dust suppression box (8).
2. A dust suppression device for concrete sand and gravel aggregate processing according to claim 1, characterized in that: A dust suppression box (8) is fixedly installed inside the support plate (1), a motor 2 (20) is fixedly installed on the top of the dust suppression box (8), a rotating shaft 1 (24) is fixedly installed on one end of the motor 2 (20), a gear 2 (22) is fixedly installed on the top of the rotating shaft 1 (24), the gear 2 (22) is meshed with the teeth (23), a nozzle (21) is fixedly installed inside the teeth (23), and one end of the nozzle (21) is movably installed inside the water storage tank (10); The water storage tank (10) is fixedly mounted on the top of the dust reduction box (8); a water pipe (9) is fixedly mounted on the top of the water storage tank (10), and one end of the water pipe (9) is connected to the bottom of the dust reduction box (8); a water pump (16) is fixedly mounted inside the water pipe (9); the nozzle (21) is provided with a water spray port (25); and a filter plate (26) is fixedly mounted inside the dust reduction box (8).
3. The dust suppression device for concrete sand and gravel aggregate processing according to claim 1, characterized in that: A support column (13) is fixedly mounted on the bottom of the support plate (1), and a universal wheel (14) is fixedly mounted on the bottom of the support column (13). The universal wheels (14) and the support columns (13) are arranged in groups of two, with a total of four groups at the bottom of the support plate (1).
4. The dust suppression device for concrete sand and gravel aggregate processing according to claim 1, characterized in that: A handrail (12) is fixedly mounted on the top of the support plate (1), and the handrail (12) is in a U-shape.
5. The dust suppression device for concrete sand and gravel aggregate processing according to claim 1, characterized in that: A limiting groove (17) is provided inside the support plate (1), and a tool box (15) is fixedly installed inside the limiting groove (17).
6. The dust suppression device for concrete sand and gravel aggregate processing according to claim 1, characterized in that: A motor protection cover (27) is fixedly mounted on the outer surface of the motor 1 (6), and heat dissipation holes are provided on the outer surface of the motor protection cover (27). Support rods (28) are fixedly mounted on the bottom of the motor protection cover (27), and the support rods (28) are in the form of a circular array.
7. The dust suppression device for concrete sand and gravel aggregate processing according to claim 2, characterized in that: A fixing bracket (11) is fixedly mounted on the bottom of the water pipe (9), and the fixing bracket (11) presents two shapes of the same size.
