Residue recycling treatment device
Through the coordinated actions of the design of the pressing and assembly mechanism, the slag box mechanism and the discharge mechanism, the problems of low efficiency and safety hazards of smelting residue treatment in the copper sample of medium-frequency furnace are solved, and automatic recycling is realized, which improves safety and efficiency. .
Patent Information
- Application Number
- CN202420642874.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-01
AI Technical Summary
The smelting residue in the medium-frequency furnace melting copper sample needs to be processed manually after being cooled, resulting in high labor and low efficiency for workers, and safety accidents are prone to occur if they are not careful in operation.
A residue recycling treatment device is designed, including a pressing mechanism, a slag box mechanism and a feeding mechanism. By coordinating the impact cylinder, articulated bearing and adjustment cylinder, automatic circulating treatment of residues is realized.
It improves the efficiency and safety of residue treatment, reduces the labor intensity of employees, and avoids the need for residue splashing and manual cleaning.
Smart Images
Figure CN222197054U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of smelting, in particular to a residue recycling processing device. Background Art
[0002] Copper smelting is the process of subjecting copper-containing ore to a series of physical and chemical treatment processes to ultimately extract pure copper metal. The waste slag or residue produced during the smelting of copper ore usually requires proper treatment and disposal.
[0003] However, in the process of implementing the above technical scheme, it was found that there are at least the following technical problems: At present, after the smelting residue in the medium frequency furnace copper sampling is scooped out and cooled, the residue needs to be manually poured into a fixed container, and then the residue is hammered with a hand-held hammer. In this process, the workers put in a lot of labor, and the efficiency is very low. The quality of the hammered slag is uneven, the residue is easy to splash, and safety accidents may easily occur if the operation is not careful. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a residue recycling and processing device to solve the technical problems that in the current medium frequency furnace copper smelting sample preparation, after the smelting residue is scooped out and cooled, the residue needs to be manually poured into a fixed container, and then the residue is hammered with a hand-held hammer. In this process, the workers pay a lot of labor, the efficiency is very low, the quality of the hammered slag is uneven, the residue is easy to splash, and safety accidents are easy to occur due to careless operation.
[0005] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0006] A residue recycling and processing device comprises a main frame, the main frame is provided with a pressing mechanism, a slag box mechanism and a feeding mechanism, the pressing mechanism comprises an impact cylinder, a support frame and a pressing plate, the slag box mechanism comprises a slag pressing box and a first articulated bearing, the feeding mechanism comprises a feeding box, the support frame is fixedly mounted on the main frame, the impact cylinder is fixedly mounted on the support frame, the pressing plate is fixedly mounted on the lower end of the impact cylinder, the slag pressing box is located on one side of the pressing plate, and the feeding box is located below the slag pressing box, the upper end of the pressing plate is also provided with a guide shaft, the support frame is also fixedly mounted with a linear bearing, the guide shaft is penetrated and mounted on the linear bearing, the lower end of the support frame is fixedly mounted with two heavy-duty guide rails, the heavy-duty guide rail is also fixedly mounted with a rodless cylinder, the number of the first articulated bearings is two, the two first articulated bearings are fixedly mounted on the two side ends of the slag pressing box, the two side ends of the slag pressing box are also rotatably mounted with a first adjusting cylinder, and the ends of the first adjusting cylinder are fixedly mounted on the main frame.
[0007] Preferably: a limit block is fixedly installed on the side end of the material discharge box, and a second articulated bearing is fixedly installed on both side ends of the material discharge box.
[0008] Preferably, the side ends of the two second articulated bearings are rotatably mounted with second adjusting cylinders, and the ends of the two second adjusting cylinders are fixedly mounted on the main frame.
[0009] The utility model has the following beneficial effects:
[0010] 1. This device coordinates the actions and cycles of the pressing mechanism, slag box mechanism and feeding mechanism to complete the slag recycling process. The processing device is safe and reliable, reduces the labor intensity of employees and improves the slag processing efficiency.
[0011] 2. This device is equipped with a material box, a limit block and a second articulated bearing. When the second regulating cylinder is in a retracted state, the material box is higher than the horizontal position, which prevents the residue in the material box from sliding off and ensures that the residue will not be scattered during processing, avoiding the need for manual cleaning later. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the utility model in conjunction with the accompanying drawings.
[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0014] Figure 2 It is a structural diagram of the front side of the utility model;
[0015] Figure 3 This is a structural diagram of the press-fitting mechanism of the utility model;
[0016] Figure 4 This is a structural diagram of the slag box mechanism of the utility model;
[0017] Figure 5 This is a structural diagram of the material feeding mechanism of the utility model;
[0018] Figure 6 It is the structural diagram of the blanking box of the utility model.
[0019] Legend: 1. Pressing mechanism; 11. Impact cylinder; 12. Guide shaft; 13. Linear bearing; 14. Rodless cylinder; 15. Heavy-duty guide rail; 16. Support frame; 17. Pressing plate; 2. Slag box mechanism; 21. Slag pressing box; 22. First articulated bearing; 23. First adjusting cylinder; 3. Unloading mechanism; 31. Unloading box; 32. Limiting block; 33. Second articulated bearing; 34. Second adjusting cylinder; 4. Main frame. DETAILED DESCRIPTION
[0020] The embodiment of the present application provides a residue recycling treatment device, which effectively solves the technical problems that in the current medium frequency furnace copper smelting sample preparation, after the smelting residue is scooped out and cooled, the residue needs to be manually poured into a fixed container, and then the residue is hammered with a hammer. In this process, workers have to exert a lot of labor, and the efficiency is very low. The quality of the hammered slag is uneven, the residue is easy to splash, and safety accidents may occur due to careless operation. The device is equipped with a pressing mechanism 1, a slag box mechanism 2 and a feeding mechanism 3 to cooperate with each other, coordinate the actions, and circulate back and forth to complete the residue recycling treatment. The treatment device is safe and reliable, reduces the labor intensity of employees, and improves the residue treatment efficiency.
[0021] Example: Figure 1-6 As described, the technical solution in the embodiment of the present application is to effectively solve the technical problems that in the current medium frequency furnace copper smelting sample preparation, after the smelting residue is scooped out and cooled, it is necessary to manually pour the residue into a fixed container, and then use a hammer to hammer the residue. In this process, workers have to put in a lot of labor, and the efficiency is very low. The quality of the hammered slag is uneven, the residue is easy to splash, and safety accidents are easy to occur due to careless operation. The overall idea is as follows: A residue recycling and processing device, including a main frame 4, the main frame 4 is provided with a pressing mechanism 1, a slag box mechanism 2 and a feeding mechanism 3, the pressing mechanism 1 includes an impact cylinder 11, a support frame 16 and a pressing plate 17, the slag box mechanism 2 includes a slag pressing box 21 and a first articulated bearing 22, the feeding mechanism 3 includes a feeding box 31, and the support frame 16 is fixedly mounted on the main frame 4, the impact cylinder 11 is fixedly mounted on the support frame 16, the pressing plate 17 is fixedly mounted on the lower end of the impact cylinder 11, the slag pressing box 21 is located on one side of the pressing plate 17, and the unloading box 31 is located below the slag pressing box 21. The upper end of the pressing plate 17 is also provided with a guide shaft 12, and a linear bearing 13 is also fixedly mounted on the support frame 16. The guide shaft 12 is installed through the linear bearing 13. Two heavy-duty guide rails 15 are fixedly mounted on the lower end of the support frame 16, and a rodless cylinder 14 is also fixedly mounted on the heavy-duty guide rail 15. The pressing mechanism 1 is in an idle state. When working, when the residue to be processed is poured into the slag pressing box 21 from the outside, the rodless cylinder 14 drives the support frame 16 to move to the top of the slag pressing box 21, and the start of the impact cylinder 11 will drive the pressing plate 17 to move and impact to press the slag;
[0022] There are two first articulated bearings 22, and both first articulated bearings 22 are fixedly mounted on the two side ends of the slag pressing box 21. The two side ends of the slag pressing box 21 are also rotatably mounted with first regulating cylinders 23, and the ends of the first regulating cylinders 23 are fixedly mounted on the main frame 4. Figure 4 In horizontal placement, Figure 5 The figure shows the state when the slag pressing process is completed and the slag is poured into the material box 31. At this time, the first regulating cylinder 23 is turned from retracted to extended, and the slag pressing box 21 rotates around the first hinge bearing 22, with the material opening facing downward, and the residue in the box is poured into the material box 31;
[0023] A limit block 32 is fixedly installed on the side end of the material box 31, and a second articulated bearing 33 is fixedly installed on both side ends of the material box 31. Second regulating cylinders 34 are rotatably installed on the side ends of the two second articulated bearings 33, and the ends of the two second regulating cylinders 34 are fixedly installed on the main frame 4. Figure 6 The figure shows the unloading mechanism 3, which is in a general placement state in the initial state, with the material opening higher than the horizontal position to prevent the material in the box from overflowing. After the slag pressing process is completed and the material is poured into the unloading box 31, the first regulating cylinder 23 turns from retracting to extending, and the slag pressing box 21 rotates around the first articulated bearing 22, with the material opening facing downward, and the residue in the box is poured into the unloading box 31.
[0024] In view of the problems existing in the prior art, the utility model provides a residue recycling processing device. The device cooperates with a pressing mechanism 1, a slag box mechanism 2 and a feeding mechanism 3 to coordinate actions and repeat cycles to complete the residue recycling processing. The processing device is safe and reliable, reduces the labor intensity of employees, and improves the residue processing efficiency.
[0025] Working principle: Figure 1 The figure shows the overall structure of the device. At this time, it is the initial state. The pressing mechanism 1 is retracted to the rear side, leaving sufficient discharge space above the slag pressing box 21. The first regulating cylinder 23 is in a retracted state, and the slag pressing box 21 is horizontally placed on the platform of the main frame 4; the second regulating cylinder 34 is in a retracted state, and the material box 31 is higher than the horizontal position, and the residue in the material box will not slide down.
[0026] Depend on Figure 3 The figure shows the pressing mechanism 1, which is in an idle state. When the pressing mechanism 1 is working, after the residue to be processed is poured into the slag pressing box 21 from the outside, the rodless cylinder 14 drives the support frame 16 to move above the slag pressing box 21, and the impact cylinder 11 is started to drive the pressing plate 17 to move and impact to press the slag.
[0027] Depend on Figure 4 , Figure 5 The slag box mechanism 2 is shown. Figure 4 In horizontal placement, Figure 5The figure shows the state when the slag pressing process is completed and the slag is poured into the material box 31. At this time, the first regulating cylinder 23 turns from retracted to extended, and the slag pressing box 21 rotates around the first hinge bearing 22 with the material port facing downward, and the residue in the box is poured into the material box 31.
[0028] Depend on Figure 6 The figure shows the unloading mechanism 3, which is in a general placement state in its initial state, with the material opening higher than the horizontal position to prevent the material in the box from overflowing. After the slag pressing process is completed and the material is poured into the unloading box 31, the first regulating cylinder 23 turns from retracting to extending, and the slag pressing box 21 rotates around the first articulated bearing 22, with the material opening facing downward, and the residue in the box is poured into the unloading box 31. In this way, the pressing mechanism 1 and the slag box mechanism 2 can coordinate with the unloading mechanism 3 and circulate back and forth to complete the residue recycling process.
[0029] Finally, it should be noted that: Obviously, the above embodiments are only examples for clearly explaining the present invention, and are not intended to limit the implementation methods. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from this are still within the scope of protection of the present invention.
Claims
1. A residue recycling and processing device, comprising a main frame (4), characterized in that: The main frame (4) is provided with a pressing mechanism (1), a slag box mechanism (2) and a material discharge mechanism (3); The pressing mechanism (1) comprises an impact cylinder (11), a support frame (16) and a pressing plate (17); the slag box mechanism (2) comprises a slag pressing box (21) and a first articulated bearing (22); and the material discharge mechanism (3) comprises a material discharge box (31); The support frame (16) is fixedly mounted on the main frame (4), the impact cylinder (11) is fixedly mounted on the support frame (16), the pressing plate (17) is fixedly mounted on the lower end of the impact cylinder (11), the slag pressing box (21) is located on one side of the pressing plate (17), and the material discharge box (31) is located below the slag pressing box (21).
2. A residue recycling treatment device as claimed in claim 1, characterized in that: A guide shaft (12) is also provided at the upper end of the pressing plate (17), and a linear bearing (13) is also fixedly mounted on the support frame (16); Wherein, the guide shaft (12) is installed through the linear bearing (13).
3. A residue recycling treatment device as claimed in claim 2, characterized in that: Two heavy-duty guide rails (15) are fixedly mounted on the lower end of the support frame (16); Wherein, a rodless cylinder (14) is also fixedly mounted on the heavy guide rail (15).
4. A residue recycling treatment device as claimed in claim 3, characterized in that: The number of the first hinge bearings (22) is two, and the two first hinge bearings (22) are fixedly mounted on both side ends of the slag pressing box (21); Wherein, first regulating cylinders (23) are rotatably mounted on both side ends of the slag pressing box (21), and ends of the first regulating cylinders (23) are fixedly mounted on the main frame (4).
5. A residue recycling treatment device as claimed in claim 4, characterized in that: A limiting block (32) is fixedly mounted on the side end of the material discharge box (31); Wherein, second hinge bearings (33) are fixedly mounted on both side ends of the material discharge box (31).
6. A residue recycling treatment device as claimed in claim 5, characterized in that: Second regulating cylinders (34) are rotatably mounted on the side ends of the two second hinge bearings (33); Wherein, the ends of the two second regulating cylinders (34) are fixedly mounted on the main frame (4).