Jigsaw puzzle scattering device with dust collection device

Abstract

The utility model discloses a puzzle scattering device with a dust suction device, which comprises a scattering machine and a fixing frame fixedly connected with the scattering machine, and further comprises a dust suction mechanism connected with the scattering machine, the dust suction mechanism further comprises a dust suction fan, a dust suction pipe and a filter device, one end of the dust suction pipe is connected with the scattering machine, and the other end of the dust suction pipe is connected with the filter device. One end of the beater is connected with a dust collection fan, the other end of the beater is connected with a dust collection fan through a filter device, the filter device is designed to effectively separate fragments from air, and a filter screen is arranged in the beater and is designed to effectively separate puzzles from the fragments. The utility model has the following advantages and effects: by arranging the dust collection mechanism and utilizing a new structure, the scattering device can effectively separate puzzle fragments from air, the scattering efficiency is improved, and the working environment is kept clean at the same time.

Description

Technical Field

[0001] The utility model relates to the field of jigsaw puzzle breakers, and more specifically, to a jigsaw puzzle breaker with a dust suction device. Background Art

[0002] There are many types of toys that can help improve one's intelligence, and jigsaw puzzles are one of them. In the final stage of jigsaw puzzle production, in order to save space during transportation, the jigsaw puzzles need to be broken up and bagged. In order to improve production efficiency, a disperser is needed to complete the task of breaking up the jigsaw puzzles.

[0003] The dust collecting devices for jigsaw puzzle dispersing machines currently on the market still have some shortcomings. For example, a Chinese patent with the announcement number CN219662836U discloses a jigsaw puzzle dispersing machine, including a mounting frame, the mounting frame is a U-shaped structure, a conveyor belt is installed inside the mounting frame, the conveyor belt is used to transport the pressed jigsaw puzzles to the dispersing station, a sealing cover is installed at the upper left corner of the mounting frame, a transparent plate is installed at the left end of the sealing cover, a discharge port is installed at the lower end of the sealing cover, an actuator is arranged inside the sealing cover, the actuator is located at the lower edge of the left end of the conveyor belt, and an adjustment mechanism is arranged on both sides of the actuator, the adjustment mechanism is used to adjust the space size inside the sealing cover, and a transmission mechanism is arranged between the actuator and the conveyor belt, the transmission mechanism is used to drive the actuator to rotate, and the pressed jigsaw puzzles are dispersed through the actuator.

[0004] The existing jigsaw puzzle breaking process may generate garbage such as paper scraps and debris. The lack of vacuuming function in the jigsaw puzzle breaking machine may affect the quality of the puzzle pieces and the cleanliness of the working environment. These garbage need to be cleaned manually, which not only increases the workload, but also may lead to incomplete cleaning, affecting the cleanliness and hygiene of the working environment. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a jigsaw puzzle scatterer with a dust suction device. By providing a dust suction mechanism, the scatterer can effectively separate jigsaw puzzle pieces and air, improve the scattering efficiency, and keep the working environment clean.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a jigsaw puzzle scatterer with a dust suction device, comprising a scattering machine and a fixed frame fixedly connected to the scattering machine, and also comprising a dust suction mechanism connected to the scattering machine, the dust suction mechanism further comprising a dust suction fan, a dust suction pipe and a filter device, one end of the dust suction pipe is connected to the scattering machine, and the other end is connected to the dust suction fan through the filter device, the filter device is designed to effectively separate the fragments and the air, a filter screen is provided inside the scattering machine, and the filter screen is designed to effectively separate the puzzle from the fragments.

[0007] By adopting the above technical solutions and integrating an efficient dust collection mechanism, the debris and dust can be removed in real time to keep the working environment clean. Through advanced filtering technology, the debris and air can be effectively separated, which significantly reduces environmental pollution and protects users from the risk of inhaling harmful substances. Through simplified maintenance and cleaning processes, the equipment downtime is greatly reduced, and the equipment's efficiency and life are improved. This improves work efficiency while also reflecting a commitment to sustainable development. The filter inside the scatterer can effectively separate the puzzle and the debris, ensuring efficiency and accuracy during the scattering process.

[0008] The utility model is further configured as follows: the scattering machine further includes a scattering frame, a feed inlet, a scattering motor, a scattering roller and a discharge port, wherein the scattering frame is provided with a feed inlet near the top wall on one side thereof to facilitate the entry of the jigsaw puzzle board, the scattering motor is fixedly mounted on the outer wall of the scattering frame, the scattering roller is fixedly connected to the output end of the scattering motor and cooperates with the feed inlet, and the scattering frame is provided with a discharge port on the opposite side near the bottom to facilitate the discharge of the scattered jigsaw puzzle through the discharge port.

[0009] By adopting the above technical solution, by setting up a reasonable layout of the scattering frame, feed inlet, scattering motor, scattering roller and discharge port, the effect of optimizing the jigsaw puzzle board scattering process is achieved. The feed inlet on one side of the scattering frame facilitates the smooth entry of the jigsaw puzzle board, improving the feeding efficiency; the fixed installation of the scattering motor ensures the stable operation of the scattering roller, and the fixed connection with the scattering roller makes the scattering force uniform, ensuring the scattering quality; the coordinated design of the scattering roller and the feed inlet enables the jigsaw puzzle board to be effectively scattered; the discharge port on the opposite side of the bottom facilitates the smooth discharge of the scattering material, improving the discharge efficiency and the overall automation level of the operation. Such a design improves the convenience of operation and work efficiency of the jigsaw puzzle scatterer as a whole.

[0010] The utility model is further configured as follows: the filter screen is obliquely arranged on the inner wall of the scattering machine, and the lower end thereof is connected with the discharge port to achieve effective separation and discharge of the fragments.

[0011] By adopting the above technical solution, the filter screen is tilted and set on the inner wall of the scatterer, and the design connected to the discharge port comprehensively improves the overall performance and operation convenience of the jigsaw scatterer. This design optimizes the separation and discharge process of the fragments, improves the separation efficiency and filtering effect, ensures smooth discharge of the fragments, and reduces the difficulty and workload of maintenance. At the same time, it also enhances the safety of the operation process, reduces the wear inside the machine, and prolongs the service life of the equipment.

[0012] The utility model is further configured as follows: the filter screen is linearly provided with a plurality of filter holes, and the filter holes match the jigsaw puzzle pieces.

[0013] By adopting the above technical solution, the filter is linearly arranged and equipped with multiple filter holes matching the puzzle pieces, which improves the filtering efficiency and accuracy of the puzzle scatterer. The filter can more effectively capture and separate the puzzle pieces, ensuring the smooth discharge of the pieces and the efficient use of the filter, while avoiding the omission of oversized or undersized pieces, ensuring the accuracy and cleanliness during the scattering process.

[0014] The utility model is further configured as follows: a plurality of scattering rods are arranged in a circumferential shape on the outer wall of the scattering roller to enhance the scattering effect.

[0015] By adopting the above technical solution, multiple scattering bars are arranged in a circumferential shape on the outer wall of the scattering roller, which greatly improves the scattering efficiency of the scatterer. This design enables the scattering roller to break the jigsaw puzzle board more evenly and effectively through the synergistic effect of multiple scattering bars when it contacts the jigsaw puzzle board, thereby improving the thoroughness of the scattering and the efficiency of the overall operation. It helps to reduce the dependence on a single scattering bar, thereby reducing wear and possibly extending the service life of the scattering roller.

[0016] The utility model is further configured as follows: the dust suction pipe comprises a hose made of a flexible material, so that its position and shape can be adjusted according to actual needs during the breaking up process.

[0017] By adopting the above technical solution and using a hose made of flexible material as a vacuum tube, the vacuum position and shape can be flexibly adjusted to adapt to the breaking up process, ensuring that debris and dust can be sucked away in a timely and effective manner, thereby improving the overall cleaning effect and the smoothness of the workflow, and increasing the durability and reliability of the equipment.

[0018] The utility model is further configured as follows: a cover plate is movably connected to the side wall of the dispersing machine, so as to facilitate cleaning and maintenance inside the dispersing machine.

[0019] By adopting the above technical solution, the maintainability and cleaning efficiency of the equipment are improved. The cover can be easily opened to carry out necessary cleaning and maintenance work. It not only reduces the time and labor intensity required for maintenance, but also helps to find and solve problems in time, thereby ensuring the continuous and stable operation of the disintegrator and extending its service life.

[0020] The utility model is further configured as follows: the bottom of the scatterer is at an angle to facilitate the collection of fragments.

[0021] By adopting the above technical solution, the fragments after being broken up can slide toward the discharge port along the angle under the action of gravity, thereby achieving effective concentration and smooth discharge of the fragments. Such a structure not only reduces the possibility of fragments accumulating in the machine, reduces the difficulty of cleaning and maintenance, but also improves the overall breaking efficiency and ensures the continuity and stability of the breaking process. The design of the bottom of the angle also helps to reduce the damage of the fragments to the inside of the machine and prolong the service life of the breakers.

[0022] In summary, the utility model has the following beneficial effects:

[0023] 1. By integrating an efficient dust collection mechanism, it can remove debris and dust in real time and keep the working environment clean. Through advanced filtering technology, it can effectively separate debris and air, significantly reduce environmental pollution, and protect users from the risk of inhaling harmful substances. Through simplified maintenance and cleaning processes, it greatly reduces equipment downtime and improves equipment efficiency and life. While improving work efficiency, it also reflects the commitment to sustainable development. The filter inside the scatterer can effectively separate the puzzle and fragments, ensuring efficiency and accuracy during the scattering process.

[0024] 2. The effect of optimizing the jigsaw puzzle board breaking process is achieved by setting up a reasonable layout of the breaking frame, feed inlet, breaking motor, breaking roller and discharge port. The feed inlet on one side of the breaking frame facilitates the smooth entry of the jigsaw puzzle board and improves the feeding efficiency; the fixed installation of the breaking motor ensures the stable operation of the breaking roller, and the fixed connection with the breaking roller makes the breaking force uniform and ensures the breaking quality; the matching design of the breaking roller and the feed inlet enables the jigsaw puzzle board to be effectively broken up; the discharge port on the opposite side of the bottom facilitates the smooth discharge of the broken material, improving the discharge efficiency and the overall automation level of the operation. This design improves the convenience of operation and work efficiency of the jigsaw puzzle scatterer as a whole.

[0025] 3. The design of the filter screen being tilted and set on the inner wall of the scatterer and connected to the discharge port comprehensively improves the overall performance and operation convenience of the jigsaw scatterer. This design optimizes the separation and discharge process of the fragments, improves the separation efficiency and filtering effect, ensures smooth discharge of the fragments, and reduces the difficulty and workload of maintenance. At the same time, it also enhances the safety of the operation process, reduces the wear inside the machine, and prolongs the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a three-dimensional diagram of the utility model;

[0027] Figure 2 It is a cross-sectional view of the utility model;

[0028] Figure 3 It is a cross-sectional view of the utility model.

[0029] Figure numerals: 1. scattering machine; 11. scattering frame; 12. feeding port; 13. scattering motor; 14. scattering roller; 15. discharging port; 2. fixing frame; 3. cover plate; 4. feeding table; 5. dust suction mechanism; 51. dust suction fan; 52. dust suction pipe; 53. filtering device; 6. through hole; 7. filter net; 8. filter hole; 9. scattering rod; 10. screw. DETAILED DESCRIPTION

[0030] Refer to the attached Figure 1-3 The utility model is further described.

[0031] like Figure 1-Figure 3 As shown, a jigsaw puzzle disassembler with a dust collecting device comprises a disassembler 1 and a fixing frame 2 fixedly connected to the disassembler 1. The bottom of the disassembler 1 is at an angle to facilitate collecting debris. A cover plate 3 is movably connected to the side wall of the disassembler 1 by screws 10. The cover plate 3 is easy to disassemble, making daily cleaning and maintenance work simple and quick.

[0032] like Figure 2 As shown, the dispersing machine 1 further includes a dispersing frame 11, a feed port 12, a dispersing motor 13, a dispersing roller 14 and a dispersing port 15. A feed port 12 is provided near the top wall on one side of the dispersing frame 11, and the width of the feed port 12 is greater than the jigsaw puzzle board, so as to facilitate the entry of the jigsaw puzzle board. A feed table 4 is integrally provided on the inner wall of the dispersing frame 11, and the feed table 4 matches the feed port 12. The dispersing motor 13 is fixedly mounted on the outer wall of the dispersing frame 11, and the dispersing roller 14 is fixedly connected to the output end of the dispersing motor 13, and the dispersing roller 14 matches the feed port 12. The outer wall of the dispersing roller 14 is provided with a plurality of dispersing rods 9 in a circular shape to enhance the dispersing effect. A dispersing port 15 is provided on the opposite side of the dispersing frame 11 near the bottom, so that the dispersing puzzle pieces can be discharged through the dispersing port 15.

[0033] like Figure 3 As shown, it also includes a dust suction mechanism 5 connected to the scattering machine 1, and the dust suction mechanism 5 further includes a dust suction fan 51, a dust suction pipe 52 and a filter device 53. A through hole 6 is provided near the bottom of the side wall of the scattering frame 11, one end of the dust suction pipe 52 is fixedly connected to the scattering machine 1 and connected to the through hole 6, and the other end of the dust suction pipe 52 is fixedly connected to the filter device 53. The filter device 53 is connected to the dust suction fan 51, and the filter device 53 is designed to effectively separate the debris and air. The dust suction pipe 52 includes a hose made of a flexible material, so that its position and shape can be adjusted according to the actual needs during the scattering process.

[0034] like Figure 3As shown, a filter screen 7 is provided inside the dispersing machine 1, and the filter screen 7 is obliquely arranged on the inner wall of the dispersing machine 1, and its lower end is connected to the discharge port 15. The filter screen 7 is linearly provided with a plurality of filter holes 8, and the filter holes 8 match the puzzle pieces. The filter screen 7 is designed to effectively separate the puzzle pieces from the fragments.

[0035] When in use, the jigsaw puzzle scatterer is started, and the jigsaw puzzle pieces are input from the feed port 12. The scattering motor 13 drives the scattering roller 14 to rotate, so that the scattering rod 9 contacts the jigsaw puzzle pieces and scatters them in the scattering frame 11. The scattering puzzle pieces are scattered on the filter screen 7 and output from the discharge port 15 along the inclined filter screen 7. The filter screen 7 effectively separates the jigsaw puzzle pieces from the pieces, and allows the pieces to pass through the filter screen 7. The dust suction fan 51 is started, so that the pieces are sucked from the scatterer 1 into the filter device 53, effectively collecting the pieces and ensuring a clean and sanitary working environment.

[0036] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. A jigsaw puzzle disassembler with a dust collecting device, comprising a disassembler (1) and a fixing frame (2) fixedly connected to the disassembler (1), characterized in that: The utility model also comprises a dust suction mechanism (5) connected to the scattering machine (1), wherein the dust suction mechanism (5) further comprises a dust suction fan (51), a dust suction pipe (52) and a filter device (53), wherein one end of the dust suction pipe (52) is connected to the scattering machine (1), and the other end is connected to the dust suction fan (51) through the filter device (53), wherein the filter device (53) is designed to effectively separate the fragments from the air, and a filter net (7) is provided inside the scattering machine (1), wherein the filter net (7) is designed to effectively separate the puzzle from the fragments.

2. A jigsaw puzzle disassembler with a dust collecting device according to claim 1, characterized in that: The dispersing machine (1) further comprises a dispersing frame (11), a material inlet (12), a dispersing motor (13), a dispersing roller (14) and a material outlet (15), wherein the dispersing frame (11) is provided with a material inlet (12) on one side near the top wall to facilitate the entry of the jigsaw puzzle board, the dispersing motor (13) is fixedly mounted on the outer wall of the dispersing frame (11), the dispersing roller (14) is fixedly connected to the output end of the dispersing motor (13) and cooperates with the material inlet (12), and the dispersing frame (11) is provided with a material outlet (15) on the opposite side near the bottom to facilitate the discharge of the dispersing jigsaw puzzle board through the material outlet (15).

3. The jigsaw puzzle disassembler with a dust collecting device according to claim 1, characterized in that: The filter screen (7) is obliquely arranged on the inner wall of the scatterer (1), and its lower end is connected to the discharge port (15) to achieve effective separation and discharge of the fragments.

4. A jigsaw puzzle disassembler with a dust collecting device according to claim 3, characterized in that: The filter net (7) is linearly provided with a plurality of filter holes (8), and the filter holes (8) match the puzzle pieces.

5. The jigsaw puzzle disassembler with a dust collecting device according to claim 2, characterized in that: The outer wall of the scattering roller (14) is provided with a plurality of scattering rods (9) in a circular shape to enhance the scattering effect.

6. The jigsaw puzzle disassembler with a dust collecting device according to claim 1, characterized in that: The dust suction pipe (52) comprises a hose made of a flexible material, so that its position and shape can be adjusted according to actual needs during the disintegration process.

7. The jigsaw puzzle disassembler with a dust collecting device according to claim 1, characterized in that: The side wall of the disintegrator (1) is movably connected with a cover plate (3), which facilitates cleaning and maintenance of the interior of the disintegrator (1).

8. The jigsaw puzzle disassembler with a dust collecting device according to claim 1, characterized in that: The bottom of the scatterer (1) is angled to facilitate the collection of debris.

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