Non-standard automatic production line based on industrial manipulator

Abstract

The utility model relates to the technical field of industrial production, in particular to a non-standard automatic production line based on an industrial manipulator, which comprises an induction plate and a conveying belt, a plurality of conveying wheels are arranged on the inner wall of the conveying belt, and rotating columns are fixedly connected in the conveying wheels. The two ends of the multiple rotating columns are movably connected with the same mounting frame, a power motor is fixedly connected to the outer wall of one side of one mounting frame, an output shaft of the power motor is connected with one end of one rotating column through a coupler, and a mounting head is arranged on the outer wall of one mounting frame; according to the non-standard automatic production line based on the industrial mechanical arm, the detection capacity of work of the mechanical arm is improved, the mechanical arm can be detected in the flow line production process, the problem that due to the fact that the mechanical arm is damaged, production of parts is not accurate is solved, and the production efficiency is improved. And the workload of workers is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of industrial production, in particular to a non-standard automatic production line based on an industrial manipulator. Background Art

[0002] Automatic production line refers to a production organization form that realizes the product process by an automated machine system. It is formed on the basis of the further development of the continuous assembly line. Its characteristics are: the processing object is automatically transferred from one machine tool to another, and the machine tool automatically processes, loads and unloads, and inspects; the worker's task is only to adjust, supervise and manage the automatic line, and does not participate in direct operation; all machines and equipment operate at a unified rhythm, and the production process is highly continuous.

[0003] Because the robot assembly line will be damaged during its high-intensity operation, and the existing automated production line is unable to detect robot damage in a timely manner, it leads to inaccurate production of parts, causing the entire batch of parts to be scrapped, a huge waste of resources, and requiring staff to sort out the unusable parts, increasing the workload of staff. Utility Model Content

[0004] The purpose of the utility model is to provide a non-standard automated production line based on an industrial robot to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] The invention relates to a non-standard automated production line based on an industrial manipulator, comprising: an induction plate and a conveyor belt, wherein the inner wall of the conveyor belt is provided with a plurality of conveying wheels, and the interior of the plurality of conveying wheels is fixedly connected with a rotating column, and both ends of the plurality of rotating columns are movably connected with the same mounting frame, an outer wall of one side of one of the mounting frames is fixedly connected with a power motor, and the output shaft of the power motor is connected with one end of one of the rotating columns through a coupling, an outer wall of one of the mounting frames is provided with a mounting head, and a placing plate is provided on the top of the conveyor belt, an adjusting component is provided on the bottom of the two mounting frames, and the adjusting component comprises four fixed heads, the tops of the four fixed heads are respectively fixedly connected with the bottoms of the two mounting frames, and the inner walls of the four fixed heads are fixedly connected with four adjusting columns, the outer walls of the four adjusting columns are movably connected with an adjusting bottom column, and an alarm component is provided at the bottom of the induction plate, and an outer wall of one side of the induction plate is fixedly connected with the conveyor plate.

[0007] The non-standard automated production line based on the industrial robot as described above: the alarm component includes a weight sensor, the top of the weight sensor is fixedly connected to the bottom of the sensing plate, a sensing head is provided on the weight sensor, and the top of the sensing head is in contact with the sensing plate, and four fixed scale frames are fixedly connected to the bottom of the weight sensor.

[0008] As described above, in the non-standard automated production line based on an industrial robot: a standard plate is fixedly connected to an outer wall on one side of the weight sensor, a fixed joint is fixedly connected to an outer wall on the other side of the weight sensor, a transmission line is fixedly connected to an inner wall of the fixed joint, and a mounting frame is fixedly connected to an outer wall of one of the adjustable base columns.

[0009] As described above, in the non-standard automated production line based on an industrial robot: an electric telescopic rod is fixedly connected to the inner wall of the mounting frame, one end of the transmission line is fixedly connected to the top of the electric telescopic rod, an output end of the electric telescopic rod is fixedly connected to a mounting seat, and the bottom of the mounting seat is fixedly connected to a movable joint.

[0010] The non-standard automated production line based on the industrial robot as described above: wherein the outer walls on both sides of one of the adjustable base columns are respectively fixedly connected with a power supply unit and an alarm, and the outer walls on one side of the power supply unit and the alarm are fixedly connected with power transmission connectors, and the two power transmission connectors are both located below the movable connector.

[0011] As described above, in the non-standard automated production line based on the industrial manipulator: the outer walls of the four adjusting columns are all provided with a plurality of limiting holes, and the outer walls of the four adjusting bottom columns are all provided with locking holes.

[0012] As described above, in the non-standard automated production line based on the industrial robot: the inner walls of the four positioning holes are movably connected to the limiting screws, the outer walls of the four limiting screws are movably connected to the inner walls of the four limiting holes at the bottom respectively, and the outer walls of the four limiting screws are movably connected to the limiting nuts.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows: by providing an alarm component, the weight of the processed parts can be limited by a standard plate, which can be replaced on the standard plate according to different parts, and can be adjusted according to different parts, thereby increasing the functionality of the equipment; the weight of the processed parts can be sensed by the sensing head and the weight sensor, and the equipment can be monitored in real time. When problems occur with the equipment, timely monitoring and forecasting can be carried out to prevent a large amount of resource waste caused by inaccurate production of parts; the transmission line can transmit signals to the electric telescopic rod when problems occur with the part weight, and the power supply can be connected to the current input alarm through the cooperation of the movable connector and the power transmission connector, and the alarm gives an alarm; real-time monitoring of the equipment solves the problem of failure to detect damage to the equipment during operation.

[0014] During the use of the equipment, the height of the equipment can be freely adjusted by setting an adjustment component and cooperating with the adjustment column and the adjustment bottom column to cope with different parts, thereby improving the functionality of the equipment. The equipment can be limited after adjustment by cooperating with the limit screw and the limit nut to prevent the equipment from shaking during operation and affecting the processing quality of the parts. The increased stability of the equipment ensures the processing quality of the parts.

[0015] During the use of the equipment, the induction plate, placement plate, conveyor plate, conveyor belt, installation frame, power motor, installation head, rotating column, conveyor wheel and linkage belt are arranged. The conveyor belt can be driven to operate through the cooperation of the power motor, rotating column and linkage belt, and the parts to be processed are automatically conveyed to the bottom of the robot arm. The whole process is automated, which improves the functionality of the equipment. The robot arm can be fixed through the installation head, and the processed parts can be transported to the induction plate for inspection through the conveyor belt. After the inspection is completed, the processed parts are transported away through the conveyor plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of a non-standard automated production line based on an industrial robot.

[0017] Figure 2 This is a schematic diagram of the cross-section structure of a non-standard automated production line based on an industrial robot.

[0018] Figure 3 This is a schematic diagram of the structure of the alarm component in a non-standard automated production line based on an industrial robot.

[0019] Figure 4 This is a schematic diagram of the structure of the adjustment components in a non-standard automated production line based on an industrial robot.

[0020] In the figure: 1. induction plate; 2. placement plate; 3. conveyor plate; 4. conveyor belt; 5. installation frame; 6. power motor; 7. installation head; 8. adjustment component; 801. fixed head; 802. limit hole; 803. adjustment column; 804. limit nut; 805. positioning hole; 806. limit screw; 807. adjustment bottom column; 9. alarm component; 901. standard plate; 902. weight sensor; 903. induction head; 904. fixed joint; 905. transmission line; 906. electric telescopic rod; 907. installation frame; 908. alarm; 909. installation seat; 910. movable joint; 911. power transmission joint; 912. power supply; 10. conveyor wheel; 11. rotating column; 12. fixed scale frame. DETAILED DESCRIPTION

[0021] Various exemplary embodiments, features and aspects of the present application will be described in detail below with reference to the accompanying drawings. The same reference numerals in the accompanying drawings represent elements with the same or similar functions. Although various aspects of the embodiments are shown in the accompanying drawings, the drawings are not necessarily drawn to scale unless otherwise specified.

[0022] The word “exemplary” is used exclusively herein to mean “serving as an example, example, or illustration.” Any embodiment described herein as “exemplary” is not necessarily to be construed as preferred or advantageous over other embodiments.

[0023] In addition, in order to better illustrate the present application, numerous specific details are provided in the specific embodiments below. It should be understood by those skilled in the art that the present application can also be implemented without certain specific details. In some examples, methods, means, and elements well known to those skilled in the art are not described in detail in order to highlight the subject matter of the present application.

[0024] See also Figure 1-4 In the embodiment of the utility model, a non-standard automated production line based on an industrial manipulator comprises: an induction plate 1 and a conveyor belt 4, the inner wall of the conveyor belt 4 is provided with a plurality of conveying wheels 10, and both ends of a plurality of rotating columns 11 are connected to the same mounting frame 5 through bearings, one side outer wall of one mounting frame 5 is fixedly connected to a power motor 6, and the output shaft of the power motor 6 is connected to one end of one of the rotating columns 11 through a coupling, the outer wall of one of the mounting frames 5 is provided with a mounting head 7, and the top of the conveyor belt 4 is provided with a placing plate 2, the bottom of the two mounting frames 5 are provided with an adjusting component 8, and the adjusting component 8 comprises four fixed heads 801, the tops of the four fixed heads 801 are respectively fixedly connected to the bottoms of the two mounting frames 5, and the inner walls of the four fixed heads 801 are fixedly connected to four adjusting columns 803, the outer walls of the four adjusting columns 803 are slidably connected to adjusting bottom columns 807, and the bottom of the induction plate 1 is provided with an alarm component 9, and the outer wall of one side of the induction plate 1 is fixedly connected to the conveyor plate 3.

[0025] Specifically, by providing an induction plate 1, a placement plate 2, a conveying plate 3, a conveyor belt 4, a mounting frame 5, a power motor 6, a mounting head 7, a rotating column 11, a conveying wheel 10 and a linkage belt 13, the power motor 6, the rotating column 11 and the linkage belt 13 can cooperate to drive the conveyor belt 4 to operate, and the parts to be processed are automatically conveyed to the bottom of the robot arm. The whole process is automated, which improves the functionality of the equipment. The robot arm can be fixed by the mounting head 7, and the processed parts can be conveyed to the induction plate 1 through the conveyor belt 4 for detection. After the detection is completed, the processed parts are conveyed away through the conveyor plate 3.

[0026] In the utility model, the alarm component 9 includes a weight sensor 902, the top of the weight sensor 902 is fixedly connected to the bottom of the sensing plate 1, a sensing head 903 is provided on the weight sensor 902, and the top of the sensing head 903 is in contact with the sensing plate 1, and four fixed scale frames 12 are fixedly connected to the bottom of the weight sensor 902.

[0027] In the utility model, a standard plate 901 is fixedly connected to an outer wall of one side of the weight sensor 902, a fixed joint 904 is fixedly connected to an outer wall of the other side of the weight sensor 902, a transmission line 905 is fixedly connected to an inner wall of the fixed joint 904, and a mounting frame 907 is fixedly connected to an outer wall of one of the adjustment base columns 807.

[0028] In the utility model, the inner wall of the mounting frame 907 is fixedly connected with an electric telescopic rod 906, one end of the transmission line 905 is fixedly connected with the top of the electric telescopic rod 906, the output end of the electric telescopic rod 906 is fixedly connected with a mounting seat 909, and the bottom of the mounting seat 909 is fixedly connected with a movable joint 910.

[0029] In the utility model, the outer walls on both sides of one of the adjustment base columns 807 are respectively fixedly connected with a power supply 912 and an alarm 908, and the outer walls on one side of the power supply 912 and the alarm 908 are fixedly connected with a power transmission contact 911, and the two power transmission contacts 911 are both located below the movable contact 910.

[0030] Specifically, during the use of the equipment, the standard parts are first placed on the standard plate 901, and then the processed parts are conveyed to the induction plate 1 through the conveyor belt 4. The induction head 903 begins to detect the weight of the parts and compares it with the weight of the standard parts on the standard plate 901, thereby improving the working quality of the equipment. When the weight difference between the processed parts and the parts on the standard plate 901 is too large, the weight sensor 902 transmits the signal downward through the transmission line 905 to the electric telescopic rod 906. The electric telescopic rod 906 presses down to connect the movable contact 910 with the power transmission contact 911. The power in the power supply component 912 enters the alarm 908 through the power transmission contact 911 and the movable contact 910. The alarm 908 starts to alarm, promptly reminding the staff that the robotic arm may malfunction, avoiding the production of too many erroneous parts, and ensuring the production quality of the equipment.

[0031] Preferably, by providing an alarm component 9, the weight of the processed parts can be limited by the standard plate 901, and can be replaced on the standard plate 901 according to different parts, and can be adjusted according to different parts, thereby increasing the functionality of the equipment. The weight of the processed parts can be sensed by the sensing head 903 and the weight sensor 902, and the equipment can be monitored in real time. When problems occur with the equipment, timely monitoring and forecasting can be carried out to prevent a large amount of resource waste caused by inaccurate production of parts. The transmission line 905 can transmit signals to the electric telescopic rod 906 when problems occur with the weight of the parts. The power supply 912 can be connected to the current input alarm 908 through the cooperation of the movable contact 910 and the power transmission contact 911, and the alarm 908 will sound an alarm. Real-time monitoring of the equipment solves the problem of being unable to detect damage to the equipment during operation.

[0032] In this embodiment, during use, current can be transmitted to the alarm 908 through the movable contact 910 and the power transmission contact 911, so as to quickly alert the staff and avoid unnecessary losses.

[0033] In the present invention, the outer walls of the four adjustment posts 803 are each provided with a plurality of limiting holes 802 , and the outer walls of the four adjustment bottom posts 807 are each provided with a locking hole 805 .

[0034] In the utility model, the inner walls of the four positioning holes 805 are threadedly connected to the limiting screws 806, the outer walls of the four limiting screws 806 are respectively threadedly connected to the inner walls of the four limiting holes 802 at the bottom, and the outer walls of the four limiting screws 806 are threadedly connected to the limiting nuts 804.

[0035] Specifically, during the use of the device, the height of the device can be adjusted by adjusting the column 803 and the bottom column 807, thereby increasing the functionality of the device. The device can be limited by the limiting screw 806 and the limiting nut 804, thereby improving the stability of the device.

[0036] Preferably, by providing an adjustment component 8, through the cooperation of the adjustment column 803 and the adjustment bottom column 807, the height of the equipment can be freely adjusted to cope with different parts, thereby improving the functionality of the equipment. Through the cooperation of the limit screw 806 and the limit nut 804, the equipment can be limited after adjustment to prevent the equipment from shaking during operation and affecting the processing quality of the parts. The increased stability of the equipment ensures the processing quality of the parts.

[0037] In this embodiment, during use, the device can be limited after adjustment through the cooperation of the limiting screw 806 and the limiting nut 804, thereby improving the stability of the device.

[0038] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0039] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A non-standard automated production line based on an industrial manipulator, characterized in that: The invention comprises an induction plate (1) and a conveyor belt (4), wherein the inner wall of the conveyor belt (4) is provided with a plurality of conveyor wheels (10), and the interior of the plurality of conveyor wheels (10) is fixedly connected with a rotating column (11), and both ends of the plurality of rotating columns (11) are movably connected with a same mounting frame (5), and a power motor (6) is fixedly connected to an outer wall of one side of one of the mounting frames (5), and the output shaft of the power motor (6) is connected to one end of one of the rotating columns (11) through a coupling, and a mounting head (7) is provided on the outer wall of one of the mounting frames (5), and the top of the conveyor belt (4) is provided with a plurality of conveyor wheels (10), and the plurality of rotating columns (11) are fixedly connected to an inner wall of the plurality of rotating columns (11), and the plurality of rotating columns (11) are movably connected to a same mounting frame (5), and the outer wall of one of the mounting frames (5) is fixedly connected to a power motor (6), and the output shaft of the power motor (6) is connected to one end of one of the rotating columns (11) through a coupling, and the outer wall of one of the mounting frames (5) is provided with a mounting head (7), and the top of the conveyor belt (4) is provided with a plurality of conveyor wheels (10), and the plurality of rotating columns (11) are fixedly connected to an inner wall of the plurality of rotating columns (11), and the plurality of rotating columns (11) are fixedly connected to an outer ... A placement plate (2) is provided, an adjustment component (8) is provided at the bottom of the two installation frames (5), and the adjustment component (8) comprises four fixed heads (801), the tops of the four fixed heads (801) are respectively fixedly connected to the bottoms of the two installation frames (5), and the inner walls of the four fixed heads (801) are fixedly connected to four adjustment columns (803), and the outer walls of the four adjustment columns (803) are movably connected to an adjustment bottom column (807), and an alarm component (9) is provided at the bottom of the induction plate (1), and a conveying plate (3) is fixedly connected to the outer wall of one side of the induction plate (1).

2. According to claim 1, a non-standard automated production line based on an industrial manipulator is characterized in that: The alarm component (9) comprises a weight sensor (902), the top of the weight sensor (902) being fixedly connected to the bottom of the sensing plate (1), a sensing head (903) being arranged on the weight sensor (902), and the top of the sensing head (903) being in contact with the sensing plate (1), and four fixed scale frames (12) being fixedly connected to the bottom of the weight sensor (902).

3. According to claim 2, a non-standard automated production line based on an industrial manipulator is characterized in that: A standard plate (901) is fixedly connected to an outer wall on one side of the weight sensor (902), a fixed joint (904) is fixedly connected to an outer wall on the other side of the weight sensor (902), a transmission line (905) is fixedly connected to an inner wall of the fixed joint (904), and a mounting frame (907) is fixedly connected to an outer wall of one of the adjustment base columns (807).

4. The non-standard automated production line based on an industrial manipulator according to claim 3 is characterized in that: The inner wall of the mounting frame (907) is fixedly connected to an electric telescopic rod (906), one end of the transmission line (905) is fixedly connected to the top of the electric telescopic rod (906), the output end of the electric telescopic rod (906) is fixedly connected to a mounting seat (909), and the bottom of the mounting seat (909) is fixedly connected to a movable contact piece (910).

5. The non-standard automated production line based on an industrial manipulator according to claim 4 is characterized in that: The outer walls on both sides of the one adjustable bottom column (807) are respectively fixedly connected to a power supply unit (912) and an alarm (908); the outer walls on one side of the power supply unit (912) and the alarm (908) are both fixedly connected to a power transmission contact piece (911); and the two power transmission contact pieces (911) are both located below the movable contact piece (910).

6. The non-standard automated production line based on an industrial manipulator according to claim 1, characterized in that: The outer walls of the four adjusting columns (803) are each provided with a plurality of limiting holes (802), and the outer walls of the four adjusting bottom columns (807) are each provided with a locking hole (805).

7. The non-standard automated production line based on an industrial manipulator according to claim 6, characterized in that: The inner walls of the four positioning holes (805) are movably connected to the limiting screws (806), the outer walls of the four limiting screws (806) are movably connected to the inner walls of the four limiting holes (802) at the bottom, and the outer walls of the four limiting screws (806) are movably connected to the limiting nuts (804).

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