Indexable composite chamfering tool for machine tool machining
By designing an indexable composite chamfer knife, using screw-connected blades and adjustable main deflection angles, the problems of easy tool damage and cumbersome switching in the prior art are solved, and the rapid and versatile tool replacement is achieved. Improves production efficiency and reduces costs.
Patent Information
- Application Number
- CN202420809643.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-18
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-18
AI Technical Summary
Existing machined chamfering knives are prone to damage during cutting, resulting in the replacement of the whole tool, which increases cost and waste of resources. Moreover, due to the different cross-sectional shapes of the cutting layer, tools at different angles need to be frequently replaced, which affects production efficiency.
An indexable composite chamfering knife for machine tool processing is designed, and the blade is connected to the cutting head through screws. The cutting head is a cylindrical and circular table structure, and a fixed cutting part and an index cutting part are set. The insert can be replaced as needed, and the main bias is The angle can be adjusted to achieve quick tool switching.
It solves the problem of tool damage requiring the replacement of the whole tool, reduces costs, realizes rapid tool switching, improves production efficiency, meets different processing needs, and reduces resource waste and processing time.
Smart Images

Figure CN222198933U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of tool cutting and processing, in particular to an indexable composite chamfering tool for machine tool processing. Background Art
[0002] Chamfering cutters for machining are used in industrial production and processing. They are installed on machining centers to process metal parts. Chamfering cutters are widely used in the field of metal internal processing technology. They are mainly installed on machine tools such as milling machines, drilling machines, planing machines, chamfering machines, and for chamfering edges. This type of tool is not only suitable for chamfering of ordinary machined parts, but also for chamfering and deburring of precision and difficult chamfered parts. For example, in the fields of aviation, military industry, and automobile industry, it is used for processing oil, gas, electric valves, engine cylinders, cylinders, spherical through holes, inner wall holes, etc.
[0003] The existing machining process for chamfering is relatively complicated. During the chamfering process, the cutting edge is easily damaged. Since the cutting edge, the cutter head and the cutter handle are designed as an integrated whole, if the cutting edge is damaged, the cutting tool needs to be replaced as a whole, which is costly and wastes resources. In addition, when cutting certain parts, due to the different shapes of the cutting layer cross-section, the angle between the main cutting edge and the assumed feed motion direction, that is, the main deflection angle, is also different, so different cutting tools are needed, which not only increases the cost, but also makes tool switching more cumbersome, which is not conducive to actual production. Utility Model Content
[0004] The purpose of the utility model is to overcome the above problems existing in the prior art and to provide an indexable composite chamfering tool for machine tool processing, which solves the problem that the cutting tool needs to be replaced as a whole due to damage, thereby causing waste of resources, reduces costs, and enables quick tool switching and can meet the work needs of different chamfering processes without the need to change tools, thereby effectively improving production efficiency.
[0005] In order to achieve the above technical objectives and the above technical effects, the present invention is implemented through the following technical solutions:
[0006] An indexable composite chamfering tool for machine tool processing comprises a tool handle and a tool head arranged at the end of the tool handle, wherein the end of the tool head connected to the tool handle is a cylindrical structure, and the end of the tool head away from the tool handle is a truncated cone structure;
[0007] A fixed cutting portion is provided on the outer peripheral surface of the truncated cone structure;
[0008] The cutter head is provided with a first chip groove and a second chip groove, and the fixed cutting part is located between the first chip groove and the second chip groove;
[0009] The end of the chip groove 1 away from the fixed cutting part is provided with a blade groove 1, and the end of the chip groove 2 close to the fixed cutting part is provided with a blade groove 2, and the blade groove 1 and the blade groove 2 are both provided with a transfer cutting part;
[0010] The two transfer cutting parts each include a blade 2 and a screw 2, and the two blades 2 can be fixedly installed in the blade slot 1 and the blade slot 2 respectively by means of the two screws 2;
[0011] The blade edge of the second blade is exposed from the blade head.
[0012] Furthermore, the axes of the cylindrical structure and the truncated cone structure coincide with each other.
[0013] Furthermore, the handle is a cylindrical structure;
[0014] The diameter of the cylindrical structure of the cutter head is greater than the diameter of the cutter handle.
[0015] Furthermore, the fixed cutting part includes a blade 1 and a screw 1, and the blade 1 is fixedly mounted on the outer peripheral surface of the truncated cone structure of the cutter head by means of the screw 1.
[0016] Furthermore, the first chip groove and the second chip groove both extend from the top of the frustum structure on the cutter head to the bottom of the cylindrical structure on the cutter head.
[0017] Furthermore, the two blades 2 are respectively adapted to be installed in the blade slot 1 and the blade slot 2;
[0018] The main deflection angles of the two blades 2 when they are respectively installed in the blade slot 1 and the blade slot 2 are different.
[0019] Further, the main rake angle of the blade 2 installed in the blade slot 1 is 30°;
[0020] The main rake angle of the blade 2 installed in the blade slot 2 is 48°.
[0021] Compared with the prior art, the beneficial effects of the utility model are:
[0022] 1. The utility model provides an indexable composite chamfering cutter for machine tool processing. The blades are all connected to the cutter head by screws. Therefore, after the blade is damaged, only the blade needs to be replaced, which solves the problem of waste of resources caused by the need to replace the entire blade when the cutting blade is damaged, and reduces costs.
[0023] 2. The utility model provides an indexable composite chamfering tool for machine tool processing. The tool indexing and switching are fast and can meet the work needs of different chamfering processes without changing the tool, thereby effectively improving production efficiency and facilitating actual production.
[0024] 3. The utility model adopts a fixed cutting part and two indexing cutting parts to cooperate to achieve one-time processing and compound chamfering, thereby providing an indexable forming chamfering tool, which can save processing time and thus save costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:
[0026] Figure 1 It is a structural schematic diagram provided by the utility model;
[0027] Figure 2 It is a structural schematic diagram of a chip removal groove 1 provided by the utility model;
[0028] Figure 3 It is a structural schematic diagram of the second chip removal groove provided by the utility model.
[0029] Among them, the figure markings are: 1, tool handle; 10, tool head; 20, fixed cutting part; 4, blade one; 5, screw one; 40, chip groove one; 50, chip groove two; 6, blade groove one; 7, blade groove two; 30, transfer cutting part; 2, blade two; 3, screw two. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] In the description of the present invention, it should be understood that terms such as "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "all around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0032] like Figures 1 to 3As shown, an indexable composite chamfering tool for machine tool processing is composed of a tool handle 1 and a tool head 10 arranged at the end of the tool handle 1, the end of the tool head 10 connected to the tool handle 1 is a cylindrical structure, and the end of the tool head 10 away from the tool handle 1 is a truncated cone structure, wherein the axes of the cylindrical structure and the truncated cone structure coincide; the tool handle 1 is a cylindrical structure, and the diameter of the cylindrical structure of the tool head 10 is greater than the diameter of the tool handle 1;
[0033] A fixed cutting portion 20 is provided on the outer peripheral surface of the truncated cone structure;
[0034] The fixed cutting part 20 includes a blade 4 and a screw 5, and the blade 4 is fixedly mounted on the outer peripheral surface of the truncated cone structure of the cutter head 10 by means of the screw 5;
[0035] The cutter head 10 is provided with a first chip groove 40 and a second chip groove 50, and the fixed cutting part 20 is located between the first chip groove 40 and the second chip groove 50;
[0036] The first chip groove 40 and the second chip groove 50 both extend from the top of the truncated cone structure on the cutter head 10 to the bottom of the cylindrical structure on the cutter head 10, and are used for discharging chips during machining;
[0037] The end of the chip groove 1 40 away from the fixed cutting part 20 is provided with a blade groove 1 6, and the end of the chip groove 2 50 close to the fixed cutting part 20 is provided with a blade groove 2 7, and the blade groove 1 6 and the blade groove 2 7 are both provided with a transfer cutting part 30;
[0038] The two transfer cutting parts 30 each include a blade 2 and a screw 2 3. The two blades 2 can be fixedly installed in the blade slot 1 6 and the blade slot 2 7 by the two screws 2 3. The two blades 2 are respectively adapted to be installed in the blade slot 1 6 and the blade slot 2 7.
[0039] The main deflection angles of the two blades 2 when they are respectively installed in the blade slot 1 6 and the blade slot 2 7 are different. Specifically, the main deflection angle of the blade 2 2 installed in the blade slot 1 6 is 30°, and the main deflection angle of the blade 2 2 installed in the blade slot 2 7 is 48°.
[0040] The blade of the blade 2 2 is exposed from the blade head 10;
[0041] Since the blade 1 4 is fixedly mounted on the outer peripheral surface of the truncated cone structure of the cutter head 10 by means of the screw 1 5, the two blades 2 2 can be fixedly mounted in the blade slot 1 6 and the blade slot 2 7 by means of the two screws 2 3, the blades can be disassembled and replaced in actual application without replacing the entire blade, thereby effectively reducing resource waste and reducing costs; since the main deflection angles of the two blades 2 2 when they are respectively mounted in the blade slot 1 6 and the blade slot 2 7 are different, different chamfering processing requirements can be met;
[0042] In actual application, the part is placed above the cutter head 10, and during the processing, the blade on the cutter head 10 performs chamfering on the part;
[0043] Since two blades 2 are provided, the tool switching is quick in the actual application process, so that different chamfering processing needs can be met without changing the tool, thereby effectively improving the production efficiency;
[0044] A fixed cutting part 30 and two indexable cutting parts 30 are used in combination. In one processing process, this indexable forming milling cutter is used to perform compound chamfering processing. This processing method can more efficiently produce workpieces with smooth edges and high-quality surfaces, while reducing tool consumption and production costs; at the same time, it can reduce tool changing and tool setting time and improve production efficiency.
[0045] The utility model provides an indexable composite chamfering tool for machine tool processing, which solves the problem that the cutting tool needs to be replaced as a whole due to damage, thus causing waste of resources, reduces costs, and the tool indexing and switching are fast, which can meet the work needs of different chamfering processes without the need to change tools, thereby effectively improving production efficiency.
[0046] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0047] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. An indexable composite chamfering cutter for machine tool processing, characterized in that: The knife comprises a knife handle (1) and a knife head (10) arranged at the end of the knife handle (1), wherein the end of the knife head (10) connected to the knife handle (1) is a cylindrical structure, and the end of the knife head (10) away from the knife handle (1) is a truncated cone structure; A fixed cutting portion (20) is provided on the outer peripheral surface of the truncated cone structure; The cutter head (10) is provided with a first chip groove (40) and a second chip groove (50), and the fixed cutting portion (20) is located between the first chip groove (40) and the second chip groove (50); The end of the chip removal groove 1 (40) away from the fixed cutting part (20) is provided with a blade groove 1 (6), and the end of the chip removal groove 2 (50) close to the fixed cutting part (20) is provided with a blade groove 2 (7), and the blade groove 1 (6) and the blade groove 2 (7) are both provided with a transfer cutting part (30); The two transfer cutting parts (30) each include a blade 2 (2) and a screw 2 (3), and the two blades 2 (2) can be fixedly installed in the blade slot 1 (6) and the blade slot 2 (7) respectively by means of the two screws 2 (3); The blade edge of the second blade (2) is exposed from the blade head (10).
2. The indexable composite chamfering cutter for machine tool processing according to claim 1, characterized in that: The axes of the cylindrical structure and the truncated cone structure coincide with each other.
3. The indexable composite chamfering cutter for machine tool processing according to claim 1, characterized in that: The knife handle (1) is a cylindrical structure; The diameter of the cylindrical structure of the cutter head (10) is greater than the diameter of the cutter handle (1).
4. The indexable composite chamfering cutter for machine tool processing according to claim 1, characterized in that: The fixed cutting part (20) comprises a blade (4) and a screw (5), and the blade (4) is fixedly mounted on the outer peripheral surface of the truncated cone structure of the cutter head (10) by means of the screw (5).
5. The indexable composite chamfering cutter for machine tool processing according to claim 1, characterized in that: The chip removal groove 1 (40) and the chip removal groove 2 (50) both extend from the top of the frustum structure on the cutter head (10) to the bottom of the cylindrical structure on the cutter head (10).
6. The indexable composite chamfering cutter for machine tool processing according to claim 1, characterized in that: The two blades 2 (2) are respectively adapted to be installed in the blade slot 1 (6) and the blade slot 2 (7); The main deflection angles of the two blades (2) when they are respectively installed in the blade slot (6) and the blade slot (7) are different.
7. The indexable composite chamfering cutter for machine tool processing according to claim 6, characterized in that: The main rake angle of the blade 2 (2) installed in the blade slot 1 (6) is 30°; The main deflection angle of the blade 2 (2) installed in the blade slot 2 (7) is 48 degrees.
