Lower wafer cutting waste residue suction mechanism

By setting up a slag suction tube and electromagnet under the laser cutting head, combined with a negative pressure exhaust fan, the slag hanging and splashing problems during laser cutting is solved, effectively absorbing and slag waste slag, reducing production costs and labor intensity, and improving Raw material utilization and production continuity.

CN222199273UActive Publication Date: 2024-12-20ZHEJIANG HAERS VACUUM CONTAINERS CO LTD
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Patent Information

Application Number
CN202420387769.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-29
Publication Date
2024-12-20
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

When using laser cutting technology to make the thermos under the thermos, there are slag hanging and splashing, which leads to product quality problems. In addition, traditional cutting molds are of various types, are vulnerable, have high maintenance costs, are labor-intensive, and are susceptible to equipment for production plans. Failure impact.

Method used

Design a waste slag suction mechanism for cutting waste slag, including slag suction pipe, connecting pipe, negative pressure fan and electromagnet. The slag suction pipe is installed inside, the suction port is aligned with the laser cutting head, and the discharge port is connected by connecting The pipe is cooperated with the negative pressure exhaust fan and uses the electromagnet and the negative pressure exhaust fan to attract and store the waste slag generated by cutting to avoid the random spraying and accumulation of waste slag.

Benefits of technology

Effectively avoid the slag hanging and splashing problems of laser cutting, reduce the demand for raw material processing and striping, cancel the manufacturing and maintenance costs of cutting molds, optimize the working environment, reduce labor intensity, ensure safe production, and improve The utilization rate of raw materials and the continuity of production plans reduce manufacturing costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a lower wafer cutting waste residue suction mechanism. The lower wafer cutting waste residue suction mechanism comprises a residue suction pipe, a connecting pipe, a negative pressure exhaust fan and an electromagnet. The interior of the slag suction pipe is hollow, an electromagnet is installed on the side wall of the slag suction pipe, a material suction opening of the slag suction pipe is aligned to the laser cutting head, and a discharging opening of the slag suction pipe is matched with the negative pressure exhaust fan through a connecting pipe. The technical scheme solves the technical problem of how to avoid slag adhering and splashing phenomena when the lower wafer of the vacuum cup is manufactured by cutting a metal plate through laser.
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Description

Technical Field

[0001] The utility model relates to auxiliary manufacturing equipment for a lower disc of a thermos cup, in particular to a mechanism for sucking waste residue after sheet metal is laser cut into lower discs. Background Art

[0002] The bottom disc of the thermos cup is a part of the bottom of the thermos cup. Its current processing technology is to process and transport it in strips first, which cannot fully utilize the raw materials and requires a lot of input from production personnel. At the same time, the matching blanking molds have many types of corresponding molds due to the variety of products, which are easy to damage and have high maintenance, storage and repair costs. In addition, the noise decibel of stamping and blanking affects the environment, the installation of molds is labor-intensive and requires certain technical requirements, and cutting has safety hazards. In addition, the production plan will not be continued due to mold and equipment failures, etc. These are the main causes of high costs. The initial test of laser cutting found slag and splashing, which caused product quality problems. Utility Model Content

[0003] The utility model aims to provide a lower disc cutting waste residue suction mechanism, and solves the technical problem of how to avoid residue hanging and splashing when laser cutting sheet metal is used to make the lower disc of a thermos cup.

[0004] The lower wafer cutting waste slag suction mechanism includes a slag suction pipe, a connecting pipe, a negative pressure exhaust fan, and an electromagnet; the slag suction pipe is hollow inside, and an electromagnet is installed on its side wall. The suction port of the slag suction pipe is aligned with the laser cutting head, and the discharge port of the slag suction pipe cooperates with the negative pressure exhaust fan through the connecting pipe.

[0005] The top of the slag suction pipe is open, and the bottom is provided with threads, and the slag suction pipe is connected with the connecting pipe through the threads.

[0006] The electromagnet is installed at a position close to the opening of the slag suction pipe by means of screws.

[0007] The electromagnets are provided in pairs and are arranged oppositely on two sides of the slag suction pipe.

[0008] The beneficial effect of the utility model is as follows: by arranging a slag suction pipe directly below the laser cutting head, when the laser cutting head cuts the sheet metal, the waste slag generated can fall into the slag suction pipe, and by matching the electromagnet on the slag suction pipe, it is ensured that when the waste slag is generated, it can be sucked into the slag suction pipe to avoid the waste slag from spraying and damaging the lower disc. The mechanism solves the problems of slag hanging and splashing in laser cutting, and at the same time solves the problem that the raw materials no longer need to be processed and transported in strips, and the cost of manufacturing, fragile, maintenance, storage and repair positions of blanking molds is eliminated. At the same time, the stamping and blanking optimizes the working environment and eliminates the position of installing molds, which reduces labor intensity, ensures safe production and eliminates hidden dangers. The raw materials can be quickly made into any shape by using automatic typesetting of large and small circles, and only one typesetting operator is required, thereby saving raw materials, and the production plan will no longer be unable to continue due to mold and equipment failures; in addition, the cost of raw material strip processing is saved, and the scraps are fully utilized through typesetting, so as to achieve a purified production environment, simple and flexible, reduce costs and increase efficiency, and solve the problem of high manufacturing costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 It is a schematic diagram of the waste residue suction mechanism;

[0010] Figure 2 It is a schematic diagram of a negative pressure exhaust fan;

[0011] Figure 3 It is a schematic diagram of the cooperation between the slag suction pipe and the electromagnet;

[0012] In the figure

[0013] 1. Slag suction pipe, 11. Thread;

[0014] 2. Electromagnet;

[0015] 3. Negative pressure exhaust fan;

[0016] 4. Connect the pipe. DETAILED DESCRIPTION

[0017] Please refer to Figures 1 to 3 The lower disc cutting waste slag suction mechanism in the figure is mainly to ensure that when the laser cutting head performs circular cutting on the sheet metal to form the lower disc, the waste slag generated by the cutting will not damage the lower disc or the sheet metal. The mechanism designed in this case is different from the simple suction mechanism. It changes the current traditional manufacturing process of the lower disc of the thermos cup, thereby optimizing the original sheet metal punching molding to cutting molding, thereby avoiding the preparation of lower discs of various specifications.

[0018] The slag suction pipe 1 in the figure is a conventional hollow metal pipe, which has an opening at the top and a thread 11 at the bottom, so that the waste slag can easily fall into the opening. At the same time, the thread 11 is convenient for screwing with the connecting pipe 4. The above opening and the cutting position of the laser cutting head are kept at the position directly below. The bottom thread 11 part forms a discharge port and is assembled with the negative pressure exhaust fan 3 through the connecting pipe 4, so that the waste slag is sucked into the negative pressure exhaust fan 3 for storage. The slag suction pipe 1 is used to facilitate the installation of the electromagnet 2, and its side wall is sliced, and the electromagnet 2 is installed on the slag suction pipe 1 by screws. The above-mentioned electromagnet 2 is designed with two pieces in total and arranged on the slag suction pipe 1 in a symmetrical manner. The electromagnet 2 in this case adopts conventional components and structures, which can be adjusted as needed. When the laser working head starts cutting, the electromagnet 2 begins to conduct electricity and generate magnetism, thereby adsorbing the waste slag. When the cutting is completed, it begins to disconnect and eliminate magnetism, so that the waste slag can fall, avoiding the accumulation of waste slag.

[0019] The negative pressure exhaust fan 3 in the figure is a conventional component, which starts to work when the laser cutting machine is working, and uses suction to suck the waste residue that was originally running around into the residue suction pipe 1. In practical applications, the negative pressure exhaust fan 3 can adopt other styles and structures.

[0020] The connecting pipe 4 in the figure is a conventional component, which is required to have a higher heat resistance, and the slag suction pipe 1 also needs to have a corresponding heat resistance.

[0021] The specific embodiments described above are only used to explain the present technical solution and are not used to limit the present technical solution. In the description of the present technical solution, it should be noted that the terms such as "upper" and "inner" indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present technical solution and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present technical solution.

[0022] At the same time, in the description of this technical solution, it should be noted that, unless otherwise clearly specified and limited, the terms "fixed" and "matched" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this technical solution can be understood according to specific circumstances.

[0023] Although embodiments of the present technical solution have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present technical solution, and that the scope of the present technical solution is defined by the appended claims and their equivalents.

Claims

1. The lower disc cutting waste slag suction mechanism is characterized by: The invention comprises a slag suction pipe (1), a connecting pipe (4), a negative pressure exhaust fan (3), and an electromagnet (2); the slag suction pipe (1) is hollow inside, and an electromagnet (2) is installed on its side wall; the suction port of the slag suction pipe (1) is aligned with the laser cutting head, and the discharge port of the slag suction pipe (1) is matched with the negative pressure exhaust fan (3) through the connecting pipe (4); the top of the slag suction pipe (1) is open, and the bottom has a thread (11); the slag suction pipe (1) is connected to the connecting pipe (4) through the thread (11); and the electromagnet (2) has two and is arranged oppositely on both sides of the slag suction pipe (1).

2. The lower wafer cutting waste slag suction mechanism according to claim 1 is characterized in that: The electromagnet (2) is mounted on the slag suction pipe (1) at a position close to the opening by means of screws.