Rust removal device for embedded exposed steel bars

By designing a rust removal device for brackets, lifting devices and drive devices, the problems of poor adaptability and complex operation of pre-buried exposed steel bar rust removal devices in the prior art are solved, and efficient rust removal of steel bars of different sizes and lengths is achieved, and the improvement of Rust removal efficiency and quality.

CN222200060UInactive Publication Date: 2024-12-20ANHUI KAIYUAN HIGHWAY & BRIDGE
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Patent Information

Application Number
CN202421004550.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2024-12-20
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, the rust removal device of pre-buried exposed steel bars is difficult to adapt to steel bars of different sizes and lengths, and the operation is complicated and low efficiency is easy to cause rust removal to be unclear and requires rework.

Method used

A rust removal device including a bracket, assembly plate, lifting device, rust remover and drive device is designed. The rust removal device is driven to lift and lower the rust removal device, and the steel bars are polished by grinding columns, and a detachable grinding ring is equipped to adapt to different The size of steel bars is driven to rotate through the drive device, and the pad ring is added to adapt to the steel bars of different lengths.

Benefits of technology

It realizes efficient rust removal of pre-buried exposed steel bars, adapts to steel bars of different sizes and lengths, reduces manual operations, improves rust removal efficiency and quality, and reduces rework rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of steel bar rust removal, in particular to a rust removal device for embedded exposed steel bars. The assembly plate slides on the bracket in a reciprocating manner; the lifting device is used for driving the assembly plate to slide; the rust remover is mounted on the assembly plate; and the driving device is used for driving the rust remover to rotate. The steel bar derusting device has the advantages that the lifting device drives the derusting device to ascend and descend, so that steel bars are polished through the polishing column, the derusting effect is achieved, the polishing ring matched with the steel bars in diameter is replaced, the steel bar derusting device can be suitable for steel bars of different sizes, the backing ring is additionally arranged on the bottom ring, and therefore the height of the bottom ring is increased; and steel bars with different lengths can be used.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel bar rust removal, in particular to a rust removal device for pre-buried exposed steel bars. Background Art

[0002] In order to facilitate subsequent construction during the construction process, some pre-embedded exposed steel bars need to be pre-buried. These pre-embedded exposed steel bars will inevitably rust, and the rusted steel bars are not easy to fit tightly with the concrete to form a whole after the concrete is poured. Therefore, the exposed steel bars need to be derusted.

[0003] There are manual rust removal, spray rust removal and grinding rust removal for steel bars. Manual rust removal is to manually use tools such as scrapers, steel wool, gauze, etc. to process rusty steel bars. It has high labor intensity, poor rust removal quality, low efficiency, and poor rust removal effect. Spray rust removal requires special spray equipment, which is not equipped in some small construction sites. Grinding rust removal usually uses electric tools in conjunction with grinding dies for rust removal. Most of the grinding rust removal devices in the prior art are only suitable for ordinary steel bar rust removal, but are not suitable for embedded steel bars. CN202320823625.2 discloses a steel bar rust remover, which can adjust the distance between the two connecting ends connected to the front end of the handle by controlling the operating end at the rear end of the handle, and then control the opening and closing of the brush body so that it can be matched with the sleeve on the steel bar to remove rust. Although this steel bar rust remover increases work efficiency compared to manual rust removal, it still requires manual operation by the staff, and requires very high operational proficiency of the staff, which can easily lead to unclean rust removal and need to be reworked. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and provides a rust removal device for pre-buried exposed steel bars.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A rust removal device for pre-buried exposed steel bars, comprising:

[0007] Bracket;

[0008] An assembly plate slides back and forth on the bracket;

[0009] A lifting device, used for driving the assembly plate to slide;

[0010] Rust remover, mounted on the assembly plate;

[0011] The driving device is used for driving the rust remover to rotate.

[0012] Preferably, the bracket includes a bottom ring and a top ring, the bottom ring and the top ring are fixedly connected via a column, and the assembly plate slides back and forth along the column.

[0013] Preferably, the lifting device includes a screw rod, a lifting motor, and a nut. The lifting motor is mounted on the top ring and is used to drive the screw rod to rotate. The nut is mounted on the assembly plate, and the screw rod is threadedly connected to the nut.

[0014] Preferably, the rust remover comprises a base ring and a grinding ring which are detachably fixed together, the base ring is rotatably connected to the assembly plate, and a grinding column is provided in the grinding ring.

[0015] Preferably, the grinding ring comprises a mounting ring and a fixing ring which are coaxially fixed together, the grinding column is mounted on the inner ring surface of the mounting ring, and the fixing ring is detachably connected to the base ring by screws.

[0016] Preferably, the driving device includes a driving box and a turbine, the turbine is sleeved and fixed on the outside of the base ring, and the driving box is installed on the upper side of the assembly plate and is used to drive the turbine to rotate.

[0017] Compared with the prior art, the utility model has the following beneficial effects:

[0018] The rust remover is driven to rise and fall by the lifting device, so that the steel bar is ground through the grinding column to achieve the rust removal effect. The grinding ring adapted to the diameter of the steel bar is replaced so that it can be suitable for steel bars of different sizes. A gasket is added to the bottom ring to increase the height of the bottom ring and realize the use of steel bars of different lengths. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the structure of the rust remover of the utility model;

[0021] Figure 3 The figure is a schematic diagram of the explosion structure of the rust remover of the utility model. DETAILED DESCRIPTION

[0022] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.

[0023] like Figure 1-Figure 3The rust removal device for embedded exposed steel bars shown in the figure comprises a bracket, the bracket comprises a bottom ring 1 and a top ring 7, the bottom ring 1 and the top ring 7 are fixedly connected through a column 2, and the assembly plate 3 reciprocates along the column 2. A lifting device is arranged between the bottom ring 1 and the top ring 7, and the lifting device is used to drive the assembly plate 3 to slide; the lifting device comprises a screw rod 9, a lifting motor 8, and a nut, the lifting motor 8 is mounted on the top ring 7 and is used to drive the screw rod 9 to rotate, the nut is mounted on the assembly plate 3, and the screw rod 9 is threadedly connected inside the nut.

[0024] The assembly plate 3 is provided with a center hole, in which the rust remover 4 is rotatably connected. The rust remover 4 includes a base ring 41 and a grinding ring that are detachably fixed together. The grinding ring includes a mounting ring 42 and a fixing ring 43 that are coaxially fixed together. The grinding column 45 is mounted on the inner ring surface of the mounting ring 42. Metal wires are evenly arranged on the outside of the grinding column 45. The fixing ring 43 is detachably connected to the base ring 41 by screws 47. The detachable connection method by screws is a prior art and will not be repeated here. The base ring 41 is rotatably connected in the center hole of the assembly plate 3. The assembly plate 3 is equipped with a driving device for driving the rust remover 4 to rotate. The driving device includes a driving box 6 and a turbine 5. The turbine 5 is sleeved and fixed on the outside of the base ring 41. The driving box 6 is installed on the upper side of the assembly plate 3 and is used to drive the turbine 5 to rotate. The driving box 6 contains a power assembly and a worm, and the turbine is meshed with the worm. The specific driving method is a prior art and will not be repeated here.

[0025] When removing rust from the embedded exposed steel bars, refer to Figure 3 , holding the top ring 7, pick up the rust removal device in this embodiment as a whole, and then place it on the embedded part, so that the exposed steel bar passes through the inner ring of the bottom ring 1, and then the screw 9 is driven to rotate by the lifting motor 8, so that the assembly plate 3 is lowered. When the rust remover 4 contacts the top of the embedded exposed steel bar, the staff holds the top ring 7 to adjust the overall position of the rust removal device in this embodiment, so that the installation ring 42 is aligned with the embedded exposed steel bar, and then the screw 9 is driven to rotate by the lifting motor 8, so that the assembly plate 3 is lowered, so that the assembly plate 3 is lowered, and the rust remover 4 is lowered accordingly, and the steel bar is polished by the grinding column 45, so as to achieve the rust removal effect. For steel bars of different diameters, the grinding ring can be removed, and then a grinding ring that adapts to the diameter of the steel bar can be installed, so that it can be suitable for steel bars of different sizes. In addition, when the length of the steel bar is too long, a gasket can be added to the bottom ring 1 to increase the height of the bottom ring 1. How to add a gasket belongs to the prior art and will not be repeated here, thereby achieving the use of steel bars of different lengths.

[0026] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and the specification only describe the principle of the utility model. The utility model may have various changes and improvements without departing from the spirit and scope of the utility model, and these changes and improvements fall within the scope of the utility model to be protected, and the scope of protection required by the utility model is defined by the attached claims and their equivalents.

Claims

1. A rust removal device for pre-buried exposed steel bars, characterized in that: include: Bracket; An assembly plate (3) slides back and forth on the bracket; A lifting device, used for driving the assembly plate (3) to slide; A rust remover (4) mounted on the assembly plate (3); A driving device, used for driving the rust remover (4) to rotate; The rust remover (4) comprises a base ring (41) and a grinding ring which are detachably fixed together, the base ring (41) is rotatably connected to the assembly plate (3), and a grinding column (45) is provided inside the grinding ring; The grinding ring comprises a mounting ring (42) and a fixing ring (43) which are coaxially fixed together, the grinding column (45) is mounted on the inner ring surface of the mounting ring (42), and the fixing ring (43) is detachably connected to the base ring (41) via screws (47).

2. A rust removal device for pre-buried exposed steel bars as claimed in claim 1, characterized in that: The bracket comprises a bottom ring (1) and a top ring (7), wherein the bottom ring (1) and the top ring (7) are fixedly connected via a column (2), and the assembly plate (3) slides back and forth along the column (2).

3. A rust removal device for pre-embedded exposed steel bars as claimed in claim 2, characterized in that: The lifting device comprises a screw rod (9), a lifting motor (8), and a nut. The lifting motor (8) is mounted on the top ring (7) and is used to drive the screw rod (9) to rotate. The nut is mounted on the assembly plate (3), and the screw rod (9) is threadedly connected inside the nut.

4. A rust removal device for pre-embedded exposed steel bars as claimed in claim 1, characterized in that: The driving device comprises a driving box (6) and a turbine (5); the turbine (5) is sleeved and fixed on the outside of the base ring (41); the driving box (6) is mounted on the upper side of the assembly plate (3) and is used to drive the turbine (5) to rotate.

Citation Information

Patent Citations

  • Steel bar rust remover

    CN219925594U