Head cutter of ceramsite extruder
By designing the rotating rod and blade switching mechanism in the head cutter of the ceram extruder, combined with the spring and threaded structure, the problems of blade loosening and low cleaning efficiency are solved, and a more stable and efficient cutting process is achieved.
Patent Information
- Application Number
- CN202420246248.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-01
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-02-01
AI Technical Summary
The cutting knife of the head of the existing ceramic extruder can easily cause the blade to loosen during the cutting process, affecting the cutting effect, and the residue on the surface of the cutting knife needs to be frequently cleaned to reduce working efficiency.
A ceramic extruder head cutter including a rotating rod body, a blade switching mechanism and a spring device is designed. The blade is quickly fixed and achieved through the combination of spiral sheet, protective sleeve, blade head body, blade rod and spring. Stability is improved and the structure of threaded blocks, push rings and snail balls ensures safe connection and quick replacement of the cutter head.
Improves the stability and replacement speed of the blade during the cutting process, avoids the blade shaking and falling off, and improves cutting efficiency and safety.
Smart Images

Figure CN222200993U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cutters, and more specifically to a cutter for the head of a ceramsite extruder. Background Art
[0002] At the discharge port of the extruder, an extrusion die needs to be set, wherein the extrusion die is provided with a number of small holes or flow channels to disperse the high-temperature melted colloid in the extruder and then extrude it into a number of strips, which are then cut into a number of masterbatch particles by a rotating cutter outside the discharge port. The existing blade cutting is intermittent cutting, and the blade force is periodically distributed, which can easily lead to screw loosening and affect the cutting effect. In severe cases, the cutting may not be in place, and the material cannot be removed, causing long-term blockage, resulting in production losses and poor quality.
[0003] In order to solve the above problems, the utility model patent with publication number CN209478679U discloses a cutting knife device, which replaces the traditional method of fixing the blade with screws by setting an elastic device, and presses the blade in the knife groove by a spherical clamping head so that it cannot be easily loosened. The clamping head is pressed into the knife groove by a spring. Since the end of the clamping head is spherical, the blade can be inserted into the knife groove. When inserting, the blade pushes the clamping head away. After the blade is inserted, it is clamped by several clamping heads and will not be easily loosened. By setting the inclined hole, a rod can be inserted into the inclined hole to move the clamping head, so that the clamping head retracts into the mounting hole, so that the blade can be smoothly inserted into the knife groove.
[0004] However, when the above-mentioned cutter device is actually used, after the cutter cuts the material, some material residues will remain on the surface of the cutter, and the cutter needs to be quickly replaced and cleaned, which may affect the subsequent use of the cutter and reduce work efficiency. Utility Model Content
[0005] In order to overcome the above defects of the prior art, the utility model provides a head cutter for a ceramsite extruder to solve the problems raised in the above background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] The head cutter of the ceramsite extruder comprises a rotating rod main body, a spiral sheet is fixedly connected to the outer side of the rotating rod main body, and a blade switching mechanism is fixedly connected to the front end of the rotating rod main body;
[0008] The blade switching mechanism includes a protective cover, a blocking gasket is fixedly connected to the rear end of the protective cover, a cutter head body is fixedly connected inside the protective cover, a card slot is arranged on the outside of the cutter head body, a threaded rod is arranged on the rear end of the cutter head body, a fixing ring is fixedly connected to the front end of the cutter head body, a plurality of first springs are fixedly connected inside the cutter head body, a card block is movably connected to one end of each of the first springs, three cutter rods are movably connected inside the cutter head body, blades are fixedly connected to the front ends of the three cutter rods, and a plurality of limiting holes are arranged on the outsides of the three cutter rods.
[0009] By adopting the above technical scheme: the spiral sheet is fixedly connected to the outside of the rotating rod body, the protective sleeve is movably connected to the front end of the rotating rod body, the barrier gasket is fixedly connected to the rear end of the protective sleeve, the cutter head body is fixedly connected inside the protective sleeve, the slot is arranged on the outside of the cutter head body, the threaded rod is arranged at the rear end of the cutter head body, the fixing ring is fixedly connected to the front end of the cutter head body, multiple first springs are fixedly connected inside the cutter head body, multiple blocking blocks are movably connected at one end of multiple first springs, three cutter rods are movably connected inside the cutter head body, the blades are fixedly connected at the front ends of the three cutter rods, and multiple limit holes are arranged on the outsides of the three cutter rods.
[0010] As a further description of the above technical solution:
[0011] A threaded block is fixedly connected inside the rotating rod body, and a bottom ring is fixedly connected to one side of the rotating rod body.
[0012] By adopting the above technical solution: the threaded block is fixedly connected inside the rotating rod body, and the bottom ring is fixedly connected on one side of the rotating rod body.
[0013] As a further description of the above technical solution:
[0014] A second spring is fixedly connected to the outer side of the bottom ring, a push ring is fixedly connected to one end of the second spring, and a plurality of locking balls are arranged inside the bottom ring.
[0015] By adopting the above technical solution: the second spring is fixedly connected to the outside of the bottom ring, the pushing ring is fixedly connected to one end of the second spring, and a plurality of locking balls are arranged inside the bottom ring.
[0016] As a further description of the above technical solution:
[0017] The front end of the fixing ring is movably connected with a baffle plate with holes, and the outer side of the baffle plate with holes is movably connected with a cylinder.
[0018] By adopting the above technical solution: the baffle is movably connected to the front side of the fixed ring, and the cylinder is movably connected to the outer side of the baffle with holes.
[0019] As a further description of the above technical solution:
[0020] The three tool rods are distributed in a circular array inside the tool head body, and the plurality of limiting holes are movably connected to the plurality of clamping blocks.
[0021] By adopting the above technical solution: three tool rods are distributed in a circular array inside the tool head body, and the limiting ball is movably connected with a plurality of clamping blocks.
[0022] Technical effects and advantages of the utility model:
[0023] 1. By setting up a blade switching mechanism, compared with the prior art, the three blade rods are quickly fixed by multiple first springs and clamping blocks inside the blade head body, and the protective sleeve and the fixing ring are used to prevent the blade rods from shaking during the rotation and cutting process, thereby improving the stability of the blades during the cutting process and speeding up the replacement of the blades;
[0024] 2. By setting a threaded block, a bottom ring, a second spring, a push ring and a locking ball, compared with the prior art, a plurality of locking balls are limited by a push ring, so that the locking balls are movably connected to the locking grooves on the outside of the cutter head body, and then the threaded connection between the threaded block and the push ring is used to prevent the cutter head from falling off during the rotation of the cutter head body, thereby improving safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0026] Figure 2 It is a schematic diagram of the cross-sectional structure of the rotating rod body of the utility model.
[0027] Figure 3 It is a schematic diagram of the outer structure of the cutter head body of the utility model.
[0028] Figure 4 It is a schematic diagram of the internal structure of the cutter head body of the utility model.
[0029] Figure 5 This is a schematic diagram of the knife bar structure of the utility model.
[0030] Figure 6 It is a schematic diagram of the outer structure of the utility model.
[0031] The accompanying drawings are marked as follows: 1. rotating rod body; 2. spiral sheet; 3. protective sleeve; 4. barrier gasket; 5. cutter head body; 6. slot; 7. threaded rod; 8. fixing ring; 9. first spring; 10. block; 11. cutter rod; 12. blade; 13. limiting hole; 14. threaded block; 15. bottom ring; 16. second spring; 17. push ring; 18. block ball; 19. baffle with hole; 20. cylinder. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0033] The embodiment of the present application discloses a head cutter for a ceramsite extruder, specifically comprising a rotating rod body 1, a spiral sheet 2 is fixedly connected to the outer side of the rotating rod body 1, and a blade switching mechanism is fixedly connected to the front end of the rotating rod body 1;
[0034] The blade switching mechanism includes a protective sleeve 3, a barrier gasket 4 is fixedly connected to the rear end of the protective sleeve 3, a cutter head body 5 is fixedly connected inside the protective sleeve 3, a card slot 6 is arranged on the outside of the cutter head body 5, a threaded rod 7 is arranged on the rear end of the cutter head body 5, a fixing ring 8 is fixedly connected to the front end of the cutter head body 5, a plurality of first springs 9 are fixedly connected inside the cutter head body 5, a plurality of first springs 9 are movably connected to a card block 10 at one end, a plurality of first springs 9 are evenly distributed inside the cutter head body 5, a plurality of card blocks 10 are movably connected to the cutter head body 5, three knife rods 11 are movably connected inside the cutter head body 5, the front ends of the three knife rods 11 are fixedly connected to blades 12, the three blades 12 are distributed in a circular array outside the fixing ring 8, the fixing ring 8 and the threaded rod 7 are evenly distributed at both ends of the cutter head body 5, a plurality of limiting holes 13 are arranged on the outside of the three knife rods 11, the plurality of limiting holes 13 on the outside of the knife rods are movably connected through the plurality of first springs 9 and the card block 10, and then the knife rods are effectively limited through the protective sleeve 3 and the fixing ring 8.
[0035] Reference Figure 2 As shown, specifically, a threaded block 14 is fixedly connected inside the rotating rod main body 1, a bottom ring 15 is fixedly connected to one side of the rotating rod main body 1, a second spring 16 is fixedly connected to the outer side of the bottom ring 15, a pushing ring 17 is fixedly connected to one end of the second spring 16, and a plurality of locking balls 18 are arranged inside the bottom ring 15 to stably connect the rotating rod main body and the cutter head main body to improve the stability of operation.
[0036] Reference Figure 3 As shown, specifically, a barrier gasket 4 is fixedly connected to the rear end of the protective sleeve 3, a cutter head body 5 is fixedly connected inside the protective sleeve 3, a slot 6 is provided on the outside of the cutter head body 5, a threaded rod 7 is provided at the rear end of the cutter head body 5, a fixing ring 8 is fixedly connected to the front end of the cutter head body 5, three cutter rods 11 are movably connected inside the cutter head body 5, and blades 12 are fixedly connected to the front ends of the three cutter rods 11, so that the blades and the cutter head body can be quickly replaced and fixed.
[0037] The working principle of the utility model is as follows: when in use, the threaded rod 7 is inserted into the front end of the rotating rod body 1, and then the cutter head body 5 is rotated to thread the threaded rod 7 and the threaded block 14, and then the pushing ring 17 is pushed along the second spring 16 to collect the multiple card balls 18 into the inside of the bottom ring 15, and then the cutter head body 5 is inserted into the inside of the bottom ring 15. After loosening the pushing ring 17, the second spring 16 pushes the pushing ring 17 to move outward, and the multiple card balls 18 inside the bottom ring 15 are pressed out again by the pushing ring 17, and then the multiple card balls 18 are connected with the card grooves 6 on the outside of the cutter head body 5, so that the cutter head can be quickly connected to the front end of the rotating rod body 1, which is convenient for disassembly and replacement of the cutter head, and then the cutter head can be rotated. The movable rod body 1 rotates to transport the ceramic material through the spiral blade 2 inside the cylinder 20. When the material is moved forward by the spiral blade 2, it is output from the hole of the perforated baffle 19. When the material is output from the hole, the blade 12 at the front end of the cutter head body 5 cuts the output ceramic material under the drive of the rotating rod body 1. After the cutting is completed, the perforated baffle 19 is removed from the front end of the cylinder 20, and then the knife rod 11 is pulled out from the inside of the cutter head body 5. During the pulling process of the knife rod 11, multiple blocks 10 are squeezed into the inside of the cutter head body 5 along the direction of the first spring 9. Finally, the knife rod 11 is pulled out from the inside of the cutter head body 5, and the blade 12 is cleaned and replaced to speed up the cleaning speed of the blade.
[0038] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A ceramsite extruder head cutter, comprising a rotating rod body (1), characterized in that: The outer side of the rotating rod body (1) is fixedly connected to a spiral piece (2), and the front end of the rotating rod body (1) is fixedly connected to a blade switching mechanism; The blade switching mechanism comprises a protective sleeve (3), a barrier washer (4) is fixedly connected to the rear end of the protective sleeve (3), a cutter head body (5) is fixedly connected inside the protective sleeve (3), a card slot (6) is provided on the outside of the cutter head body (5), a threaded rod (7) is provided on the rear end of the cutter head body (5), a fixing ring (8) is fixedly connected to the front end of the cutter head body (5), a plurality of first springs (9) are fixedly connected inside the cutter head body (5), one end of each of the plurality of first springs (9) is movably connected to a card block (10), three cutter rods (11) are movably connected inside the cutter head body (5), the front ends of the three cutter rods (11) are fixedly connected to blades (12), and the outsides of the three cutter rods (11) are provided with a plurality of limiting holes (13).
2. The ceramsite extruder head cutter according to claim 1, characterized in that: A threaded block (14) is fixedly connected inside the rotating rod body (1), and a bottom ring (15) is fixedly connected to one side of the rotating rod body (1).
3. The ceramsite extruder head cutter according to claim 2, characterized in that: A second spring (16) is fixedly connected to the outside of the bottom ring (15), one end of the second spring (16) is fixedly connected to a push ring (17), and a plurality of locking balls (18) are arranged inside the bottom ring (15).
4. The ceramsite extruder head cutter according to claim 1, characterized in that: The front end of the fixing ring (8) is movably connected to a baffle plate with holes (19), and the outer side of the baffle plate with holes (19) is movably connected to a cylinder (20).
5. The ceramsite extruder head cutter according to claim 1, characterized in that: The three blade rods (11) are distributed in a circular array inside the blade head body (5), and the plurality of limiting holes (13) are movably connected to the plurality of clamping blocks (10).
6. The ceramsite extruder head cutter according to claim 1, characterized in that: The three blades (12) are distributed in a circular array outside the fixing ring (8), and the fixing ring (8) and the threaded rod (7) are evenly distributed at both ends of the cutter head body (5).
7. The ceramsite extruder head cutter according to claim 1, characterized in that: A plurality of the first springs (9) are evenly distributed inside the cutter head body (5), and a plurality of the clamping blocks (10) are movably connected to the cutter head body (5).
Citation Information
Patent Citations
Cutter device
CN209478679U
