Mosaic pressing production line
The mosaic pressing production line automates material handling through a bottom mold assembly and feeding assembly, addressing manual intervention issues for improved efficiency and safety.
Patent Information
- Application Number
- CN202420307810.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-20
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-02-20
AI Technical Summary
Existing mosaic pressing devices require manual intervention for unloading pressed blocks and loading new materials, leading to low efficiency and increased labor intensity with potential mechanical injuries.
A mosaic pressing production line incorporating a bottom mold assembly, upper mold pressing plate, and a feeding assembly with sliding frames, hydraulic presses, and oil cylinders for automated material loading and unloading, enabling continuous operation without manual intervention.
Facilitates automatic unloading of pressed blocks and loading of new materials, enhancing production efficiency while reducing labor intensity and mechanical hazards.
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Figure CN222201044U_ABST
Abstract
Description
Technical Field
[0001] The utility model specifically relates to the technical field of mosaic block processing, in particular to a mosaic pressing production line. Background Art
[0002] Brocade tiles are also called mosaics or paper tiles. They are small tiles used to create various decorative patterns in buildings. The blanks are semi-dry pressed and fired in a kiln to form Brocade tiles. CaO, Fe2O3, etc. are sometimes used as colorants in the mud. They are mainly used for floor paving or interior wall decoration, and can also be used for exterior wall finishing.
[0003] Chinese patent announcement No. CN 106272903 B discloses a high-efficiency pressing device for mosaic tiles, including a base plate, a pressing box, a support plate, a first cylinder, a placement table, a support rod, a rack, a gear, a lifting rod, a guide sleeve, a push block, a first motor, an elliptical cam, a small pulley, a first rotating shaft, a second motor, a large pulley and a flat belt, etc.; the top of the base plate is provided with a support rod, a pressing box and a right bracket from left to right, and the top of the support rod is provided with a placement table.
[0004] After the mosaic pressing device in the above patent is pressed, the mosaic blocks need to be taken out manually and new materials need to be loaded into the pressing mold. The above actions cannot achieve continuous operation without stopping the machine, and the working efficiency is low. Utility Model Content
[0005] The purpose of the utility model is to provide a mosaic pressing production line, which can realize the overall pushing out of the pressed mosaic and the loading of new materials without manual operation, thereby improving the pressing efficiency of the mosaic blocks, reducing the labor intensity of humans, and avoiding mechanical injuries, so as to solve the technical problems raised in the above-mentioned background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A mosaic pressing production line comprises a bottom mold assembly and an upper mold pressing plate for mosaic pressing, and a feeding assembly is arranged on one side of the bottom mold assembly;
[0008] The feeding assembly comprises a material frame for holding materials, and a feeding port is provided at the bottom of one end of the material frame;
[0009] The material frame is slidably connected to the sliding frame, and a built-in plate is fixed on the sliding frame; a sliding cylinder is fixed to the bottom of the built-in plate; and a cylinder rod of the sliding cylinder is fixedly connected to the material frame.
[0010] As a further technical solution of the utility model, brackets are fixed on both sides of the bottom of the sliding frame; the brackets are fixedly connected to the L-base fixed on the rear side of the base body by bolts.
[0011] As a further technical solution of the utility model, an inclined plate is fixed inside the plurality of material frames, a material blocking cylinder is provided below the inclined plate; a material blocking plate is fixed on the cylinder rod of the material blocking cylinder; the material blocking plate is slidably connected above the material discharge port.
[0012] As a further technical solution of the utility model, four fixing columns are fixed above the machine base body, a top seat is arranged on the top of the four fixing columns, and a hydraulic press is fixed at the bottom of the top seat; an upper mold plate is installed below the hydraulic press; and a bottom mold assembly is installed on the machine base body.
[0013] As a further technical solution of the utility model, the bottom mold assembly includes a base, on the top of which a forming block is fixed; a pressing bottom mold is installed above the forming block, and the pressing bottom mold is provided with a plurality of grids for facilitating the forming of mosaic blocks.
[0014] As a further technical solution of the utility model, fixing ears are welded on both sides of the pressing bottom die, and the fixing ears are mounted on the cylinder rod of the side oil cylinder; two side oil cylinders are provided, respectively located on both sides of the machine base body.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. In the utility model, when loading materials, the cylinder rod of the sliding cylinder contracts, driving the material frame to slide along the sliding frame toward the bottom mold assembly, and the materials in the material frame fall onto the bottom mold assembly through the discharge port, and then the cylinder rod of the sliding cylinder extends, so that the material frame is away from the bottom mold assembly; then the hydraulic press drives the upper mold plate to press down, and with the cooperation of the upper mold plate and the bottom mold assembly, the mosaic block is formed;
[0017] 2. In the utility model, after the mosaic is pressed and formed, the cylinder rod of the side oil cylinder contracts to move the pressing bottom die downward until the forming block enters the square grid on the pressing bottom die, and the formed mosaic block is ejected; under the push of the material frame, the forming block and the mosaic block on the pressing bottom die are pushed to the external conveyor line, thereby realizing the automatic unloading of the mosaic block;
[0018] 3. In the utility model, after the mosaic blocks are cleaned, the cylinder rod of the side oil cylinder is pushed out, so that the pressing bottom mold moves upward until the forming blocks are separated from the square grids of the pressing bottom mold, so that the square grids on the pressing bottom mold can hold the materials; during the return process of the material frame, the cylinder rod of the material blocking cylinder contracts, so that the material blocking plate opens. At this time, the material slides down along the inclined plate, and is filled into the square grids through the discharge port. The excess material is scraped off by scraping at the front end of the material frame to avoid the occurrence of residual material. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0020] Figure 2 This utility model Figure 1 Schematic diagram from another perspective.
[0021] Figure 3 This utility model Figure 1 main view.
[0022] Figure 4 This utility model Figure 3 AA section view.
[0023] Figure 5 It is a structural schematic diagram of the bottom mold assembly of the utility model.
[0024] Figure 6 It is a structural schematic diagram of a feeding component in the utility model.
[0025] Figure 7 It is a planar sectional view of a feeding component in the utility model.
[0026] In the figure: 1-machine base, 2-fixed column, 3-bottom mold assembly, 4-top base, 5-hydraulic press, 6-upper mold plate, 7-side oil cylinder, 8-feeding assembly;
[0027] 31-base, 32-forming block, 33-pressing bottom mold;
[0028] 81-L seat, 82-bracket, 83-sliding frame, 84-built-in plate, 85-material frame, 86-sliding cylinder, 87-tilting plate, 88-material blocking cylinder, 89-material blocking plate, 90-material unloading port. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] See also Figure 1-7 In the embodiment of the utility model, a mosaic pressing production line includes a bottom mold assembly 3 and an upper mold pressing plate 6 for mosaic pressing and forming, and a feeding assembly 8 is arranged on one side of the bottom mold assembly 3;
[0031] The feeding assembly 8 comprises a material frame 85 for holding materials, and a feeding port 90 is provided at the bottom of one end of the material frame 85;
[0032] The material frame 85 is slidably connected to the sliding frame 83 , and a built-in plate 84 is fixed to the sliding frame 83 ; a sliding cylinder 86 is fixed to the bottom of the built-in plate 84 ; and a cylinder rod of the sliding cylinder 86 is fixedly connected to the material frame 85 .
[0033] By adopting the above technical solution, when loading materials, the cylinder rod of the sliding cylinder 86 contracts, driving the material frame 85 to slide along the sliding frame 83 toward the bottom mold assembly 3, and the material in the material frame 85 falls on the bottom mold assembly 3 through the discharge port 90. Then the cylinder rod of the sliding cylinder 86 extends, so that the material frame 85 is away from the bottom mold assembly 3; then the hydraulic press 5 drives the upper mold pressing plate 6 to press down, and with the cooperation of the upper mold pressing plate 6 and the bottom mold assembly 3, the molding of the mosaic block is realized.
[0034] In this embodiment, brackets 82 are fixed on both sides of the bottom of the sliding frame 83; the brackets 82 are fixedly connected to the L-base 81 fixed to the rear side of the base body 1 by bolts.
[0035] To be more specific, an inclined plate 87 is fixed inside the plurality of material frames 85 , and a material blocking cylinder 88 is provided below the inclined plate 87 ; a material blocking plate 89 is fixed on the cylinder rod of the material blocking cylinder 88 ; and the material blocking plate 89 is slidably connected above the material discharge port 90 .
[0036] By adopting the above technical solution, after the mosaic is pressed and formed, the cylinder rod of the side oil cylinder 7 contracts to move the pressing bottom mold 33 downward until the forming block 32 enters the square grid on the pressing bottom mold 33, and the formed mosaic block is ejected; under the push of the material frame 85, the forming block 32 and the mosaic block on the pressing bottom mold 33 will be pushed to the external conveyor line, thereby realizing the automatic unloading of the mosaic block.
[0037] In this embodiment, four fixing columns 2 are fixed on the top of the machine base body 1, a top seat 4 is arranged on the top of the four fixing columns 2, and a hydraulic press 5 is fixed to the bottom of the top seat 4; an upper mold plate 6 is installed below the hydraulic press 5; and a bottom mold assembly 3 is installed on the machine base body 1.
[0038] Specifically, the bottom mold assembly 3 includes a base 31, on the top of which a molding block 32 is fixed; a pressing bottom mold 33 is installed above the molding block 32, and the pressing bottom mold 33 is provided with a plurality of grids for facilitating the molding of mosaic blocks.
[0039] By adopting the above technical solution, after the mosaic blocks are cleaned, the cylinder rod of the side oil cylinder 7 is pushed out, so that the pressing bottom mold 33 moves upward until the forming block 32 is separated from the square grid of the pressing bottom mold 33, so that the square grid on the pressing bottom mold 33 can hold the material; during the return process of the material frame 85, the cylinder rod of the material blocking cylinder 88 contracts, so that the material blocking plate 89 opens. At this time, the material slides down along the inclined plate 87, and the material is filled in the square grid through the discharge port 90. The excess material is scraped off by scraping at the front end of the material frame 85 to avoid the occurrence of residual material.
[0040] In this embodiment, fixing ears are welded on both sides of the pressing bottom die 33, and the fixing ears are mounted on the cylinder rod of the side oil cylinder 7; two side oil cylinders 7 are provided, respectively located on both sides of the base body 1.
[0041] The working principle of the utility model is as follows: when loading materials, the cylinder rod of the sliding cylinder 86 contracts, driving the material frame 85 to slide along the sliding frame 83 toward the bottom mold assembly 3, and the materials in the material frame 85 fall onto the bottom mold assembly 3 through the discharge port 90, and then the cylinder rod of the sliding cylinder 86 extends, so that the material frame 85 is away from the bottom mold assembly 3; then the hydraulic press 5 drives the upper mold pressing plate 6 to press down, and under the cooperation of the upper mold pressing plate 6 and the bottom mold assembly 3, the mosaic block is formed;
[0042] After the mosaic is pressed and formed, the cylinder rod of the side oil cylinder 7 contracts to move the pressing bottom mold 33 downward until the forming block 32 enters the square grid on the pressing bottom mold 33, and the formed mosaic block is ejected; under the push of the material frame 85, the forming block 32 and the mosaic block on the pressing bottom mold 33 are pushed to the external conveyor line, thereby realizing the automatic unloading of the mosaic block;
[0043] After the mosaic blocks are cleaned, the cylinder rod of the side oil cylinder 7 is pushed out, so that the pressing bottom mold 33 moves upward until the forming block 32 is separated from the square grid of the pressing bottom mold 33, so that the square grid on the pressing bottom mold 33 can hold the material; during the return process of the material frame 85, the cylinder rod of the material blocking cylinder 88 contracts, so that the material blocking plate 89 opens. At this time, the material slides down along the inclined plate 87 and is filled into the square grid through the discharge port 90. The excess material is scraped off by scraping at the front end of the material frame 85 to avoid the occurrence of residual material.
[0044] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0045] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A mosaic pressing production line, characterized by: It comprises a bottom mold assembly (3) and an upper mold pressing plate (6) for mosaic pressing, and a loading assembly (8) is arranged on one side of the bottom mold assembly (3); The material loading assembly (8) comprises a material frame (85) for holding materials, and a material discharge port (90) is provided at the bottom of one end of the material frame (85); The material frame (85) is slidably connected to the sliding frame (83), and a built-in plate (84) is fixed on the sliding frame (83); a sliding cylinder (86) is fixed to the bottom of the built-in plate (84); and a cylinder rod of the sliding cylinder (86) is fixedly connected to the material frame (85).
2. The mosaic pressing production line according to claim 1, characterized in that: Brackets (82) are fixed on both sides of the bottom of the sliding frame (83); the brackets (82) are fixedly connected to an L-base (81) fixed on the rear side of the machine base body (1) by bolts.
3. The mosaic pressing production line according to claim 1, characterized in that: An inclined plate (87) is fixed inside the plurality of material frames (85), and a material blocking cylinder (88) is provided below the inclined plate (87); a material blocking plate (89) is fixed on the cylinder rod of the material blocking cylinder (88); and the material blocking plate (89) is slidably connected above the material discharge port (90).
4. The mosaic pressing production line according to claim 2, characterized in that: Four fixing columns (2) are fixed on the top of the machine base (1), a top seat (4) is arranged on the top of the four fixing columns (2), and a hydraulic press (5) is fixed on the bottom of the top seat (4); an upper mold plate (6) is installed below the hydraulic press (5); and a bottom mold assembly (3) is installed on the machine base (1).
5. The mosaic pressing production line according to claim 4, characterized in that: The bottom mold assembly (3) comprises a base (31), on the top of which a molding block (32) is fixed; a pressing bottom mold (33) is installed above the molding block (32), and a plurality of squares are provided on the pressing bottom mold (33) for facilitating the molding of mosaic blocks.
6. The mosaic pressing production line according to claim 5, characterized in that: Fixing ears are welded on both sides of the pressing bottom die (33), and the fixing ears are mounted on the cylinder rod of the side oil cylinder (7); two side oil cylinders (7) are provided, which are respectively located on both sides of the machine base body (1).
Citation Information
Patent Citations
A high-efficiency pressing device for mosaic tiles
CN106272903B
