Cloth storage device for geotechnical composite membrane production

By introducing tension adjustment devices and dust-adhesive rollers into the geocomposite membrane storage device, the problems of floating dust adhesion and tension adjustment are solved, the quality and production efficiency of geocomposite membrane are improved, and a stable product supply is achieved.

CN222204239UActive Publication Date: 2024-12-20YIZHENG RONGCHUAN GEOSYNTHETICS CO LTD
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Patent Information

Application Number
CN202420238405.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-31
Publication Date
2024-12-20
Estimated Expiration
2034-01-31

AI Technical Summary

Technical Problem

The existing geocomposite film storage device cannot effectively adhere to the floating dust on the surface of the composite film and cannot adjust the tension, which affects the quality and production efficiency of the geocomposite film.

Method used

A cloth storage device including a tension adjustment device and a dust-adhesive roller is designed to achieve tension adjustment through a threaded push rod, a connecting seat, a rotating gear and a transmission belt, and to wrap the floating dust on the surface of the composite film through the dust-adhesive roller.

Benefits of technology

Ensure the cleanliness and quality of geocomposite film, improve production efficiency and product stability, and meet market demand.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of composite membrane winding, and discloses a cloth storage device for geotechnical composite membrane production, which comprises a support base, a support leg is fixedly mounted at one end of the upper surface of the support base, a mounting plate is fixedly connected to the top of the support leg, and roller mounting plates are fixedly mounted on the upper surface of the mounting plate close to two ends. Two symmetrically-distributed collecting roller mounting seats are fixedly mounted at the other end of the upper surface of the supporting base, collecting rollers are movably mounted on the collecting roller mounting seats, driving converters are fixedly mounted on the sides, away from the collecting rollers, of the collecting roller mounting seats, and driving motors are fixedly connected to one sides of the driving converters; the utility model discloses can adjust the tension of geotextile composite membrane according to the production demand, make its stable state in the production process, has improved the production efficiency of geotextile composite membrane, also has improved the quality and stability of product, has satisfied the market demand.
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Description

Technical Field

[0001] The utility model relates to the technical field of composite film rolling, in particular to a cloth storage device for geocomposite film production. Background Art

[0002] Geocomposite membrane is a waterproof material composed of geotextile and geomembrane, mainly used in anti-seepage projects. It is divided into different forms such as one cloth and one membrane and two cloths and one membrane. It has high physical and mechanical properties such as tensile strength, tear resistance, and bursting resistance, high strength, good elongation, large deformation modulus, acid and alkali resistance, corrosion resistance, aging resistance, good anti-seepage performance, etc. It can meet the needs of civil engineering projects such as water conservancy, municipal engineering, construction, transportation, subway, tunnel, etc., and can still be used in unconventional temperature environments. There are normative technical requirements for the application technology of geosynthetics. During the production process of this material, in order to ensure the continuous operation of the production line, the geocomposite membrane needs to be stored in an appropriate location so that it can be quickly provided to the production line when needed. The cloth storage device can ensure the continuous supply of geocomposite membrane and avoid production line stoppages.

[0003] However, during the production process of geocomposite membranes, the existing cloth storage device cannot effectively adhere to the surface dust on the composite membrane surface and cannot adjust the tension, etc. These problems affect the quality and production efficiency of the geocomposite membrane. An improved cloth storage device is needed to solve these problems. For this purpose, we propose a cloth storage device for the production of geocomposite membranes. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the utility model provides a geocomposite membrane production storage device to solve the above-mentioned problems.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cloth storage device for geocomposite film production, comprising a support base, one end of the upper surface of the support base is fixedly mounted with four two-symmetrical support legs, the tops of the four support legs are fixedly connected with a mounting plate, the upper surface of the mounting plate is fixedly mounted with a roller mounting plate near both ends, the other end of the upper surface of the support base is fixedly mounted with two symmetrically distributed collecting roller mounting seats, two collecting rollers are movably mounted on the two collecting roller mounting seats, one of the collecting roller mounting seats is fixedly mounted with a drive converter on the side away from the collecting roller, and one side of the drive converter is fixedly connected with a drive motor, and also includes:

[0008] A tension adjustment device, located at both ends of the lower surface of the mounting plate, is used to adjust the tension of the composite film, and the tension adjustment device includes a threaded push rod, a connecting seat and a rotating gear;

[0009] Supporting installation device, movably installed on both ends of the upper surface of the installation plate, used for installing the dust sticking device and providing supporting force;

[0010] The dust sticking device is movably installed between two roller mounting plates and is used to wrap around and stick to the floating dust on the surface of the composite film.

[0011] Preferably, threaded push rods are threadedly inserted at both ends of the upper surface of the mounting plate, the lower ends of the two threaded push rods extend to the lower surface of the drive motor and are threadedly connected to connecting seats, and the two connecting seats are fixedly connected to the lower surface of the mounting plate.

[0012] Preferably, the tension adjustment device also includes a tension adjustment handle and a transmission belt. The lower end of the connecting seat is rotatably connected to the tension adjustment handle, and the upper surface of the tension adjustment handle is fixedly connected to a rotating gear. A transmission belt is meshed between the two rotating gears. The tension adjustment handle is used to control the rising height of the threaded push rod, and the transmission belt is used to synchronize the rotation of the other side. The threaded push rod extends into the tension adjustment handle and is threadably connected to the tension adjustment handle.

[0013] Preferably, both of the two roller mounting plates are provided with movable through slots for providing movable space for the tension adjusting device to adjust the tension of the composite film.

[0014] Preferably, the supporting and mounting device includes a supporting seat, a fixing plate and a transmission belt. The tops of the two threaded push rods are fixedly connected to the supporting seat. The top of the supporting seat is recessed with a semicircular groove. The top of the supporting seat is fixedly connected to the fixing plate by bolts. The middle part of the fixing plate is semicircular and recessed upward. A transmission belt is movably clamped between the fixing plate and the supporting seat.

[0015] Preferably, the dust sticking device includes three dust sticking rollers, the first dust sticking roller is fixedly inserted in the transmission belt, and two symmetrical dust sticking rollers are movably connected to the lower ends of the opposite surfaces of the two roller mounting plates, and the three dust sticking rollers are used to wrap the composite film and adhere to the upper and lower surfaces at both ends.

[0016] (III) Beneficial effects

[0017] Compared with the prior art, the utility model provides a geocomposite membrane production storage device, which has the following beneficial effects:

[0018] 1. The cloth storage device for producing the geocomposite membrane can adjust the tension of the geocomposite membrane or adhere the floating dust on the surface through the tension adjustment device and the dust sticking roller, which not only ensures the cleanliness and quality of the product, but also can adjust the tension of the geocomposite membrane according to production needs, so that it can maintain a stable state during the production process, thereby improving the production efficiency of the geocomposite membrane, and also improving the quality and stability of the product, meeting the market demand. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the tension adjustment device of the utility model;

[0021] Figure 3 This is a schematic diagram of the support and installation device of the utility model;

[0022] Figure 4 This is a schematic diagram of the disassembled structure of the support and installation device of the utility model.

[0023] In the figure: 1. support base; 2. mounting plate; 3. tension adjustment device; 4. roller mounting plate; 5. support seat; 6. fixing plate; 7. dust-sticking roller; 8. support mounting device; 9. collecting roller mounting seat; 10. collecting roller; 11. drive converter; 12. drive motor; 13. threaded push rod; 14. connecting seat; 15. rotating gear; 16. tension adjustment handle; 17. transmission belt; 18. movable through slot; 19. dust-sticking device. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-4 A geocomposite film production cloth storage device comprises a support base 1, one end of the upper surface of the support base 1 is fixedly mounted with four two-way symmetrical support legs, the tops of the four support legs are fixedly connected with a mounting plate 2, the upper surface of the mounting plate 2 is fixedly mounted with a roller mounting plate 4 near both ends, the other end of the upper surface of the support base 1 is fixedly mounted with two symmetrically distributed collecting roller mounting seats 9, and collecting rollers 10 are movably mounted on the two collecting roller mounting seats 9, a driving converter 11 is fixedly mounted on one side of one of the collecting roller mounting seats 9 away from the collecting roller 10, and a driving motor 12 is fixedly connected to one side of the driving converter 11, and also comprises:

[0026] The tension adjusting device 3 is located at both ends of the lower surface of the mounting plate 2 and is used to adjust the tension of the composite film. The tension adjusting device 3 includes a threaded push rod 13, a connecting seat 14 and a rotating gear 15;

[0027] Supporting and mounting devices 8, movably mounted on both ends of the upper surface of the mounting plate 2, for mounting the dust-binding device 19 and providing supporting force;

[0028] The dust sticking device 19 is movably mounted between the two roller mounting plates 4 and is used to wrap around and stick to the floating dust on the surface of the composite film.

[0029] Furthermore, threaded push rods 13 are threadedly inserted at both ends of the upper surface of the mounting plate 2, and the lower ends of the two threaded push rods 13 extend to the lower surface of the driving motor 12 and are threadedly connected to connecting seats 14, and the two connecting seats 14 are fixedly connected to the lower surface of the mounting plate 2.

[0030] Furthermore, the tension adjustment device 3 also includes a tension adjustment handle 16 and a transmission belt 17. The lower end of the connecting seat 14 is rotatably connected to the tension adjustment handle 16, and the upper surface of the tension adjustment handle 16 is fixedly connected to a rotating gear 15. A transmission belt 17 is meshed between the two rotating gears 15. The tension adjustment handle 16 is used to control the rising height of the threaded push rod 13, and the transmission belt 17 is used to synchronize the rotation of the other side. The threaded push rod 13 extends into the tension adjustment handle 16 and is threadedly connected to the tension adjustment handle 16.

[0031] Furthermore, the two roller mounting plates 4 are each provided with a moving through slot 18 for providing a moving space for the tension adjusting device 3 to adjust the tension of the composite film.

[0032] Furthermore, the supporting and installing device 8 includes a supporting seat 5, a fixing plate 6 and a transmission belt 17. The tops of the two threaded push rods 13 are fixedly connected to the supporting seat 5. The top of the supporting seat 5 is recessed with a semicircular groove. The top of the supporting seat 5 is fixedly connected to the fixing plate 6 by bolts. The middle part of the fixing plate 6 is semicircular and recessed upward. A transmission belt 17 is movably clamped between the fixing plate 6 and the supporting seat 5.

[0033] Furthermore, the dust sticking device 19 includes three dust sticking rollers 7, the first dust sticking roller 7 is fixedly inserted in the transmission belt 17, and two symmetrical dust sticking rollers 7 are movably connected to the lower ends of the opposite surfaces of the two roller mounting plates 4. The three dust sticking rollers 7 are used to wrap the composite film and adhere to the upper and lower surfaces thereof.

[0034] Working principle: When using this device to produce and store geocomposite membranes, firstly, the produced geocomposite membranes are respectively wound through three dust-sticking rollers 7, and the ports are wound around the collecting roller 10. After the winding is completed, the driving motor 12 is turned on, and the collecting roller 10 is driven to rotate by the rotating force generated by the driving motor 12 through the driving converter 11. When the collecting roller 10 rotates, the geocomposite membrane is pulled. When the geocomposite membrane is pulled, the geocomposite membrane wound on the dust-sticking roller 7 is adhered to the floating dust on both sides by the dust-sticking roller 7. After adhesion, the geocomposite membrane will continue to be wound around the collecting roller 10. The geocomposite membrane stored after the adhesion operation has higher quality when used. When the tension of the geocomposite membrane needs to be adjusted during the transmission process, By rotating the tension adjustment handle 16 in the tension adjustment device 3, the threaded push rod 13 is pushed upward or downward by thread transmission. Since the rotating gears 15 at both ends are connected by the transmission belt 17, the threaded push rods 13 on both sides move upward or downward together. When the threaded push rod 13 moves, it drives the upper support seat 5 to move. The movement of the support seat 5 drives the upper transmission belt 17 that is clamped with the fixed plate 6 to move. The movement of the transmission belts 17 at both ends simultaneously drives the first sticky roller 7 at the top to move up and down in the moving groove 18. The tension of the geocomposite membrane wrapped around the sticky roller 7 is adjusted by adjusting the upper and lower parts of the first sticky roller 7, so as to improve the production quality of the geocomposite membrane.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A geocomposite membrane storage device for producing geocomposite membranes, comprising a support base (1), characterized in that: Four supporting legs are fixedly mounted on one end of the upper surface of the support base (1) in pairs, and a mounting plate (2) is fixedly connected to the tops of the four supporting legs. Roller mounting plates (4) are fixedly mounted on the upper surface of the mounting plate (2) near both ends, and two symmetrically distributed collecting roller mounting seats (9) are fixedly mounted on the other end of the upper surface of the support base (1). Collecting rollers (10) are movably mounted on the two collecting roller mounting seats (9), and a drive converter (11) is fixedly mounted on one side of one of the collecting roller mounting seats (9) away from the collecting roller (10), and a drive motor (12) is fixedly connected to one side of the drive converter (11), and further comprising: Tension adjustment devices (3), located at both ends of the lower surface of the mounting plate (2), and used to adjust the tension of the composite membrane; A support and installation device (8) is movably installed at both ends of the upper surface of the installation plate (2) and is used to install the dust-binding device (19) and provide a supporting force. The tension adjustment device (3) includes a threaded push rod (13), a connecting seat (14) and a rotating gear (15); The dust sticking device (19) is movably mounted between the two roller mounting plates (4) and is used to wrap around and stick to floating dust on the surface of the composite film.

2. A geocomposite membrane storage device according to claim 1, characterized in that: Threaded push rods (13) are threadedly inserted at both ends of the upper surface of the mounting plate (2); the lower ends of the two threaded push rods (13) extend to the lower surface of the drive motor (12) and are threadedly connected to connecting seats (14); the two connecting seats (14) are fixedly connected to the lower surface of the mounting plate (2).

3. A geocomposite membrane storage device according to claim 2, characterized in that: The tension adjustment device (3) further comprises a tension adjustment handle (16) and a transmission belt (17); the lower end of the connecting seat (14) is rotatably connected to the tension adjustment handle (16); the upper surface of the tension adjustment handle (16) is fixedly connected to a rotating gear (15); a transmission belt (17) is meshed between the two rotating gears (15); the tension adjustment handle (16) is used to control the rising height of the threaded push rod (13); the transmission belt (17) is used to synchronize the rotation of the other side; the threaded push rod (13) extends into the tension adjustment handle (16) and is threadably connected to the tension adjustment handle (16).

4. The fabric storage device for producing geocomposite membrane according to claim 1, characterized in that: Both of the two roller mounting plates (4) are provided with a movable through slot (18) for providing a movable space for the tension adjustment device (3) to adjust the tension of the composite film.

5. The fabric storage device for producing geocomposite membrane according to claim 1, characterized in that: The support installation device (8) comprises a support seat (5), a fixing plate (6) and a transmission belt (17); the tops of the two threaded push rods (13) are fixedly connected to the support seat (5); the top of the support seat (5) is inwardly recessed with a semicircular groove; the top of the support seat (5) is fixedly connected to the fixing plate (6) by bolts; the middle of the fixing plate (6) is in an upwardly recessed semicircular shape; and a transmission belt (17) is movably clamped between the fixing plate (6) and the support seat (5).

6. A geocomposite membrane storage device according to claim 5, characterized in that: The dust sticking device (19) comprises three dust sticking rollers (7), the first dust sticking roller (7) being fixedly inserted in the transmission belt (17), and two symmetrical dust sticking rollers (7) being movably connected to the lower ends of the opposite surfaces of the two rotating roller mounting plates (4), and the three dust sticking rollers (7) are used to wrap around the composite film and adhere to the upper and lower surfaces thereof.