Pipe coiling and packaging all-in-one machine for hose
By designing a coil and packaging machine for hose, using a motor-driven dual-purpose rotor and umbrella gear system, automatic coil and packaging hose, the problems of hose knotting and messiness are solved, and the problems of hose knotting and messy are improved. Productivity and beautiful packaging effect.
Patent Information
- Application Number
- CN202420993306.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2024-01-19
- Filing Date
- 2024-05-09
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-09
AI Technical Summary
Hoses are prone to knots and messy during the production process, resulting in low production efficiency, requiring manual sorting, high physical labor and low efficiency.
Design a coil and packaging machine including a frame, coil mechanism, lift mechanism and balers. Use a motor-driven dual-purpose rotor and umbrella gear system, automatic coil and packaging hose to realize the hose Quickly disk and pack.
It improves the efficiency of hose packaging, saves at least 2/3 of manpower, achieves uniform and beautiful hose packaging, improves production efficiency, and is suitable for automated packaging.
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Figure CN222204328U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a hose arranging device.
[0002] Specifically, it relates to a coil and packaging machine for hoses. Background Art
[0003] As an important component in production and daily life, the hose is mainly used in cable, hydraulic, drainage and other environments. After the joints are processed on both ends of the hose, it becomes a hose assembly, which is convenient for connecting the two ends with the equipment.
[0004] The hose itself is an important component because it is flexible and suitable for various complex and changeable working environments. However, due to its soft characteristics, once the hose reaches a certain length, it will become tangled and messy during mass production of these hose assemblies. To prevent this, manual combing is required, but the combing process is very physically demanding and inefficient, which greatly affects the production efficiency of the hose assembly. Utility Model Content
[0005] The purpose of the utility model is to overcome the shortcomings of the above-mentioned traditional technology and provide a coil and packaging machine for hoses.
[0006] The purpose of the utility model is achieved through the following technical measures: a coil and baler for hoses, comprising a frame, a coil mechanism is arranged on the frame, a working platform is arranged below the coil mechanism, a coil lifting mechanism is also arranged on the frame for driving the coil mechanism to lift, a baler is arranged on one side of the coil mechanism on the working platform, and the characteristic is that the coil mechanism comprises a motor arranged on the frame, the motor power is connected with a dual-purpose rotating head, the dual-purpose rotating head passes through the coil rotating disk and can be connected to the coil rotating disk by power, a large bevel gear is connected to the free end of the dual-purpose rotating head, a lifting disk is arranged on the outer periphery of the coil rotating disk, a motor lifting plate is arranged between the motor and the dual-purpose rotating head, a motor lifting guide rod is arranged on the lifting plate, the motor lifting guide rod passes through the motor lifting plate and is connected to the motor lifting cylinder mounting plate, a motor lifting cylinder is installed on the motor lifting cylinder mounting plate, and the motor lifting cylinder is connected to the motor lifting plate by power; a coil portion is arranged on the coil rotating disk.
[0007] As an improvement, the coil section includes a plurality of coil mounting plates which are arranged on the coil rotating disk and are radially arranged, each of the coil mounting plates is provided with a slide rail, a slide seat is provided on the slide rail, a screw rod is also provided on the coil mounting plate, the screw rod is arranged parallel to the slide rail, the slide seat is dynamically connected to the screw rod, a small bevel gear is provided at one end of the screw rod close to the center of the coil rotating disk, and the small bevel gear can mesh with the large bevel gear; a coil column is provided on the slide seat.
[0008] As a further improvement, the dual-purpose rotor includes a rotor body, the rotor body is provided with a coil rotating disk connecting portion connected to the coil rotating disk, the cross-section of the coil rotating disk connecting portion is trapezoidal, and the coil rotating disk connecting portion is also extended with a large umbrella gear connecting portion connected to the large umbrella gear.
[0009] As a further improvement, the coil column includes a column body, the column body is vertically arranged with respect to the slide rail, a reinforcing plate is provided on the column body, and the reinforcing plate is triangular.
[0010] As a further improvement, the coil lifting mechanism includes an upper mounting plate arranged on the frame, a coil lifting cylinder is provided on the upper mounting plate, a coil lifting guide column is provided between the upper mounting plate and the motor lifting cylinder mounting plate, and the coil lifting cylinder is dynamically connected to the motor lifting cylinder mounting plate.
[0011] As a further improvement, the working platform is also provided with a pipe feeding device on one side of the baling machine, and the pipe feeding device includes a pipe feeding rack installed on the working platform, and a pipe feeding guide wheel is provided at the pipe feeding end of the pipe feeding device, and two rows of pipe feeding wheels are provided on the pipe feeding rack and at the pipe outlet end of the pipe feeding guide wheel.
[0012] As a further improvement, the frame is also provided with a baler moving device, the working platform is provided with a long hole through which the baler can pass, the baler moving device includes a baler column arranged below the working platform, the free end of the baler column is provided with a connecting rod, the connecting rod is provided with a baler transverse guide rod, a baler moving seat is installed on the baler transverse guide rod, and a baler is provided on the baler moving seat.
[0013] Due to the adoption of the above technical scheme, compared with the prior art, the advantages of the utility model are as follows: the utility model aims at the situation that the hose is easy to be tangled and scattered when it reaches a certain length, and then the scattered hoses are coiled into a bundle in sequence, and then the packaging work is carried out to realize the bundling of the hoses, so as to realize the rapid coiling and packaging of the hoses after cutting, thereby laying a good foundation for the subsequent packaging and even automation work; the utility model has a simple structure and high work efficiency, and the work efficiency is improved by 3 times compared with manual work, saving at least 2 / 3 of the manpower, and the coiled hoses are evenly packaged and beautifully positioned, with a consistent appearance and a certain aesthetics.
[0014] The utility model is further described below in conjunction with the accompanying drawings and specific implementation methods. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Attached Figure 1 It is a structural schematic diagram of the utility model;
[0016] Attached Figure 2 It is a schematic diagram of the internal structure of the utility model;
[0017] Attached Figure 3 Yes Figure 2 Schematic diagram from another angle;
[0018] Attached Figure 4 It is a schematic diagram of the structure of the coil mechanism of the utility model;
[0019] Attached Figure 5 This is a structural schematic diagram of the coil mechanism of the utility model from another angle
[0020] Attached Figure 6 Yes Figure 5 Cross-sectional view in BB direction;
[0021] Attached Figure 7 It is a schematic diagram of the dual-purpose rotating head position 1 of the utility model;
[0022] Attached Figure 8 It is a schematic diagram of the second position of the dual-purpose rotating head described in the utility model.
[0023] 1-frame; 2-coil mechanism; 21-motor; 22-dual-purpose rotor; 221-rotor body; 222-coil rotating disk connection part; 223-large umbrella gear connection part; 23-coil rotating disk; 24-large umbrella gear; 25-lifting disk; 26-motor lifting plate; 27-motor lifting guide rod; 28-motor lifting cylinder mounting plate; 29-motor lifting cylinder; 30-coil part; 31-coil mounting plate; 32-slide rail; 33-slide seat; 34-screw rod; 35 - small umbrella gear; 36- pipe coil column; 361- column body; 362- reinforcement plate; 3- working platform; 4- pipe coil lifting mechanism; 41- upper mounting plate; 42- pipe coil lifting cylinder; 43- pipe coil lifting guide column; 5- baler; 6- baler moving device; 61- baler column; 62- connecting rod; 63- baler transverse guide rod; 64- baler moving seat; 7- pipe feeding device; 71- pipe feeding rack; 72- pipe feeding guide wheel; 73- pipe feeding wheel; 8- long hole. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0026] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0027] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0028] Example: As attached Figure 1 -Attached Figure 8 As shown, a coil and baler for hoses comprises a frame 1, a coil mechanism 2 is provided on the frame 1, a working platform 3 is provided below the coil mechanism 2, a coil lifting mechanism 4 is also provided on the frame 1 for driving the coil mechanism 2 to rise and fall, and a baler 5 is provided on one side of the coil mechanism 2 on the working platform 3.
[0029] The coil mechanism 2 includes a motor 21 arranged on the frame 1, the motor 21 is connected to a dual-purpose turret 22 by power, the dual-purpose turret 22 passes through the coil rotating disk 23 and can be connected to the coil rotating disk 23 by power, the free end of the dual-purpose turret 22 is connected to a large bevel gear 24, the outer periphery of the coil rotating disk 23 is provided with a lifting disk 25, a motor lifting plate 26 is provided between the motor 21 and the dual-purpose turret 22, a motor lifting guide rod 27 is provided on the lifting disk 25, the motor lifting guide rod 27 passes through the motor lifting plate 26 and is connected to the motor lifting cylinder mounting plate 28, a motor lifting cylinder 29 is installed on the motor lifting cylinder mounting plate 28, and the motor lifting cylinder 29 is connected to the motor lifting plate 26 by power; the coil rotating disk 23 is provided with a coil part 30.
[0030] The coil section 30 includes a plurality of coil mounting plates 31 arranged on the coil rotating disk 23 and in a radial shape, each of the coil mounting plates 31 is provided with a slide rail 32, a slide seat 33 is provided on the slide rail 32, a screw rod 34 is further provided on the coil mounting plate 31, the screw rod 34 is arranged parallel to the slide rail 32, the slide seat 33 is connected to the screw rod 34 in power, a small bevel gear 35 is provided at one end of the screw rod 34 close to the center of the coil rotating disk 23, and the small bevel gear 35 can mesh with the large bevel gear 24; a coil column 36 is provided on the slide seat 33. The coil column 36 includes a column body 361, the column body 361 is arranged perpendicular to the slide rail 32, a reinforcing plate 362 is provided on the column body 361, and the reinforcing plate 362 is triangular.
[0031] The dual-purpose turret 22 comprises a turret body 221, on which a coil rotating disk connection portion 222 connected to the coil rotating disk 23 is provided, the cross section of the coil rotating disk connection portion 222 is trapezoidal, and the coil rotating disk 23 connection portion 222 is further extended with a large bevel gear connection portion 223 connected to a large bevel gear; the dual-purpose turret 22 has two working positions: as shown in the attached Figure 7 As shown, position 1: the dual-purpose rotating head 22 cooperates with the coil rotating disk 23, at which time the large umbrella gear 24 is disengaged from the small umbrella gear 35, driving the coil rotating disk 23 to rotate, and the coil rotating disk 23 drives the coil portion 30 to rotate so that the hose is wound around the coil portion 30. Figure 8 As shown, position 2: the motor lifting cylinder 29 is pushed out, and the large bevel gear 24 connected to the main shaft of the motor 21 is pushed into the small bevel gear 35 at the top of the screw rod 34, so that the motor 21 drives the screw rod 34 to rotate, and the screw rod 34 drives the slide seat 33 to move along the slide rail 32, and drives the coil column 36 to move to change the diameter of the coil. The change between position 1 and position 2 is realized by the dual-purpose rotating head 22.
[0032] The coil lifting mechanism 4 includes an upper mounting plate 41 arranged on the frame 1, and a coil lifting cylinder 42 is provided on the upper mounting plate 41. A coil lifting guide column 43 is provided between the upper mounting plate 41 and the motor lifting cylinder mounting plate 28, and the coil lifting cylinder 42 is dynamically connected to the motor lifting cylinder mounting plate 28.
[0033] The working platform 3 is located on one side of the baler 5 and is also provided with a pipe feeding device 7, which includes a pipe feeding rack 71 installed on the working platform 3, a pipe feeding guide wheel 72 is provided at the pipe feeding end of the pipe feeding device 7, and two rows of pipe feeding wheels 73 are provided on the pipe feeding rack 71 and at the pipe outlet end of the pipe feeding guide wheel 72, and the pipe feeding wheels 73 can comb the hose in advance to facilitate the subsequent coiling work.
[0034] The frame 1 is also provided with a baler moving device 6, the working platform 3 is provided with a long hole 8 through which the baler 5 can pass, the baler moving device 6 includes a baler column 61 arranged below the working platform 3, the free end of the baler column 61 is provided with a connecting rod 62, the connecting rod 62 is provided with a baler transverse guide rod 63, the baler transverse guide rod 63 is installed with a baler moving seat 64, the baler moving seat 64 is provided with a baler 5, the baler 5 is a finished product purchased from the market, so the structure of the baler 5 is not specifically described in the utility model. The baler moving device 6 allows the baler 5 to move laterally to realize the baling of the coiled hose.
[0035] The working principle of the utility model is as follows: the position of the motor 21 is adjusted according to the required diameter of the hose to be coiled, and the position of the motor 21 is the position of the dual-purpose rotating head 22. The motor 21 is adjusted to position two, and the coil column 36 is adjusted to a suitable position. When the motor 21 is adjusted to position one, the coiling can be started, and the hose is introduced from the pipe inlet guide wheel 72 of the pipe inlet device 7 to the middle of the two rows of pipe inlet wheels 73. When the sensor at the entrance detects that the inserted size reaches the set length, the motor 21 drives the coil part 30 to start rotating, pulls the pipe at the entrance, and stops rotating when it rotates to the specified number of circles. Then, the coil part 30 rotates to the packaging position, and the baler 5 is pushed in. After being pushed in, the working part of the baler 5 descends, and the packaging work starts after descending. After the packaging is completed, the baler 5 returns to its original position, and the entire lifting mechanism of the coiler is lifted. The hose naturally falls off due to gravity, and then the unloading cylinder (not shown in the figure) pushes the hose out of the equipment to complete the process.
[0036] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A coil and packing machine for hoses, comprising a frame, a coil mechanism is arranged on the frame, a working platform is arranged below the coil mechanism, a coil lifting mechanism is also arranged on the frame to drive the coil mechanism to rise and fall, a packing machine is arranged on one side of the coil mechanism on the working platform, and the characteristics are: The coil mechanism includes a motor arranged on the frame, the motor power is connected to a dual-purpose swivel, the dual-purpose swivel passes through the coil rotating disk and can be dynamically connected to the coil rotating disk, the free end of the dual-purpose swivel is connected to a large bevel gear, the outer periphery of the coil rotating disk is provided with a lifting disk, a motor lifting plate is provided between the motor and the dual-purpose swivel, a motor lifting guide rod is provided on the lifting plate, the motor lifting guide rod passes through the motor lifting plate and is connected to the motor lifting cylinder mounting plate, a motor lifting cylinder is installed on the motor lifting cylinder mounting plate, and the motor lifting cylinder is dynamically connected to the motor lifting plate; a coil portion is provided on the coil rotating disk.
2. The coil and packing machine for hoses according to claim 1, characterized in that: The coil section includes a plurality of radially arranged coil mounting plates on the coil rotating disk, each of the coil mounting plates is provided with a slide rail, a slide seat is provided on the slide rail, a screw rod is further provided on the coil mounting plate, the screw rod is arranged parallel to the slide rail, the slide seat is dynamically connected to the screw rod, a small bevel gear is provided at one end of the screw rod close to the center of the coil rotating disk, the small bevel gear can mesh with the large bevel gear; a coil column is provided on the slide seat.
3. The coil and packing machine for hoses according to claim 2, characterized in that: The dual-purpose swivel includes a swivel body, on which is provided a coil rotating disk connection portion connected to the coil rotating disk, the cross-section of the coil rotating disk connection portion is trapezoidal, and the coil rotating disk connection portion is further extended with a large umbrella gear connection portion connected to a large umbrella gear.
4. The coil and packing machine for hoses according to claim 3, characterized in that: The coil column comprises a column body, the column body is vertically arranged with the slide rail, a reinforcing plate is arranged on the column body, and the reinforcing plate is triangular.
5. The coil and packing machine for hoses according to claim 4, characterized in that: The coil lifting mechanism includes an upper mounting plate arranged on a frame, a coil lifting cylinder is provided on the upper mounting plate, a coil lifting guide column is provided between the upper mounting plate and the motor lifting cylinder mounting plate, and the coil lifting cylinder is dynamically connected to the motor lifting cylinder mounting plate.
6. The coil and packing machine for hoses according to claim 1, characterized in that: The working platform is located on one side of the baler and is also provided with a pipe feeding device, which includes a pipe feeding rack installed on the working platform, a pipe feeding guide wheel is provided at the pipe feeding end of the pipe feeding device, and two rows of pipe feeding wheels are provided on the pipe feeding rack and at the pipe outlet end of the pipe feeding guide wheel.
7. The coil and packing machine for hoses according to claim 1, characterized in that: The frame is also provided with a baler moving device, the work platform is provided with a long hole through which the baler can pass, the baler moving device includes a baler column arranged below the work platform, the free end of the baler column is provided with a connecting rod, the connecting rod is provided with a baler transverse guide rod, the baler transverse guide rod is installed with a baler moving seat, and the baler is provided on the baler moving seat.
Citation Information
Cited By
Pipe coiling and packaging all-in-one machine for hose
CN118561092A
