Malt fermentation box
By designing a malt fermentation chamber, using electric push rods and L-shaped block components to automatically mix and extrude and separate, the problem of low efficiency of malt mixing and glutinous rice and wort separation is solved, and an efficient malt fermentation process is achieved.
Patent Information
- Application Number
- CN202420800474.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-17
AI Technical Summary
During the mixing and fermentation of existing malt and glutinous rice, it takes time and effort to mix, and the separation efficiency of the wort and the mixture is low. It requires manual placing the mixture into a mesh for extrusion, which takes a lot of time and effort.
A malt fermentation chamber is designed, using components such as electric push rods, L-shaped blocks and extrusion plates. The mixing components are driven by the motor to perform stirring and mixing and automatic extrusion separation, reducing manual operation and improving mixing efficiency and separation efficiency.
The full mixing of malt and glutinous rice and the efficient separation of wort are achieved, saving time and effort, and improving the efficiency of the entire process.
Smart Images
Figure CN222205219U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of malt fermentation, in particular to a malt fermentation box. Background Art
[0002] Malt is the germinated caryopsis of barley, a plant of the genus Hordeum in the family Poaceae. It is an annual or biennial herb with thick, erect stalks; flat, long-lanceolate leaves; linear, veinless glumes; glabrous lemmas, with rough awns; caryopsis adheres to the lemma after maturity and is difficult to thresh, with hairs on the top.
[0003] When making maltose, the malt needs to be chopped and mixed with the cooked glutinous rice. The existing mixing method is to put the two in a container and then knead them to mix. The kneading mixing is not only time-consuming and labor-intensive, but also difficult to fully mix the two. After the two are mixed, the container is sealed to ferment the mixture of the two. During the fermentation process, malt juice is produced. After fermentation, the mixture of the two needs to be placed in a mesh for filtration to separate the mixture from the fermented malt juice, and the mixture in the mesh needs to be continuously squeezed out of the juice, which is time-consuming and labor-intensive and reduces the separation efficiency of the mixture and the malt juice. Therefore, a malt fermentation box is proposed to solve the above problems. Utility Model Content
[0004] The utility model aims to solve the above-mentioned technical problems and provides a malt fermentation box.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A malt fermentation box comprises a box body, a cover plate is arranged on the top of the box body, a mixing assembly is arranged in the box body, the mixing assembly comprises a rotating shaft which is located in the box body and passes through the cover plate and is rotatably connected to the cover plate, a plurality of connecting shafts are fixedly connected to the bottom end of the rotating shaft, a disc is fixedly connected to the bottom end of the connecting shaft, wherein a first L-shaped block is slidably connected to the surface of some of the connecting shafts, an extrusion block is arranged in the first L-shaped block, and a second L-shaped block is slidably connected to the surface of the remaining connecting shafts, an extrusion plate is arranged in the second L-shaped block, a mixing box is arranged in the box body, the bottom end of the mixing box is arranged in a screen shape, and the disc is rotatably connected to the top end of the mixing box.
[0007] Preferably, a motor fixedly connected to the top of the rotating shaft is installed at the top of the cover plate through a mounting seat, a relatively arranged feeding port is opened at the top of the cover plate, a sealing member is arranged in the feeding port, and handles are fixedly connected to both ends of the cover plate.
[0008] Preferably, a first cross connector is fixedly connected between the plurality of first L-shaped blocks, the top end of the rotating shaft is fixedly connected to an electric push rod fixedly connected to the first cross connector, one end of the extrusion block is fixedly connected to a trapezoidal block, and the other end of the extrusion block is fixedly connected to an L-shaped driving block.
[0009] Preferably, a second cross connector is fixedly connected between the second L-shaped blocks, a receiving groove is provided at the top of the disc, an electric telescopic rod fixedly connected to the second cross connector is fixedly connected in the receiving groove, a clamping block is fixedly connected to one end of the extrusion plate, a slot that fits with the L-shaped driving block is provided at one end of the clamping block, a ring is fixedly connected to the surface of the disc, and a pushing block is fixedly connected to the top of the ring.
[0010] Preferably, a sliding groove is provided at one end of the first L-shaped block, a sliding block fixedly connected to the extrusion block is slidably connected in the sliding groove, a spring is fixedly connected between the sliding block and the sliding groove, and the connection method between the second L-shaped block and the extrusion plate is the same as the connection method between the first L-shaped block and the extrusion block.
[0011] Preferably, a mounting groove is opened at one end of the box body, a U-shaped plate is installed in the mounting groove, an L-shaped plate is slidably connected between the U-shaped plates, and a support block is placed at the bottom end of the box body.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The utility model is provided with an electric push rod, a first L-shaped block, an extrusion block, a second L-shaped block, an extrusion plate and a pushing block. The pushing block enables the extrusion block in the first L-shaped block and the extrusion plate in the second L-shaped block to be moved out, so that the volume of the first L-shaped block and the second L-shaped block when combined together is increased, and the mixture is squeezed by the electric push rod, and there is no need to manually squeeze the mixture in the mesh cloth to extract juice, which saves time and labor while improving the efficiency of separating the mixture from the wort.
[0014] 2. The utility model is provided with a mixing component and a motor. The motor drives the first L-shaped block and the second L-shaped block in the mixing component to stir and mix the malt and glutinous rice. There is no need to manually grab and mix the two materials, which saves time and labor while allowing the two to be fully mixed. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 The utility model is a three-dimensional structural schematic diagram of a malt fermentation box.
[0016] Figure 2 The utility model is an assembly diagram of a malt fermentation box.
[0017] Figure 3The utility model discloses an assembly diagram of a mixing box and a mixing component in a malt fermentation box.
[0018] Figure 4 This is an assembly diagram of a mixing component in a malt fermentation box proposed by the utility model.
[0019] Figure 5 This is a schematic diagram of the combined structure of a first L-shaped block and a second L-shaped block in a malt fermentation box proposed by the utility model.
[0020] Figure 6 The utility model discloses an assembly diagram of a first L-shaped block and an extrusion block in a malt fermentation box.
[0021] Figure 7 The utility model discloses an assembly diagram of an L-shaped plate and a U-shaped plate in a malt fermentation box.
[0022] In the figure: 1. box body; 101. support block; 2. cover plate; 201. seal; 202. handle; 3. motor; 4. rotating shaft; 401. connecting shaft; 402. disc; 5. L-shaped plate; 501. U-shaped plate; 6. mixing box; 7. first L-shaped block; 701. extrusion block; 702. L-shaped driving block; 703. trapezoidal block; 8. second L-shaped block; 801. extrusion plate; 802. clamping block; 9. ring; 901. pushing block; 10. electric push rod; 11. first cross connector; 12. second cross connector; 13. electric telescopic rod. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0024] Embodiment 1
[0025] Reference Figure 1-3A malt fermentation box comprises a box body 1, a cover plate 2 is arranged on the top of the box body 1, a mixing component is arranged in the box body 1 (the mixing component mixes two materials), the mixing component comprises a rotating shaft 4 located in the box body 1 and penetrating the cover plate 2 and rotatably connected to the cover plate 2, a plurality of connecting shafts 401 are fixedly connected to the bottom end of the rotating shaft 4, a disc 402 is fixedly connected to the bottom end of the connecting shaft 401, wherein the surfaces of several connecting shafts 401 are slidably connected to a first L-shaped block 7, an extrusion block 701 is arranged in the first L-shaped block 7, and the surfaces of other several connecting shafts 401 are slidably connected to a second L-shaped block 8 (the first L-shaped block 7 and the second L-shaped block 8 stir and mix the materials), an extrusion plate 801 is arranged in the second L-shaped block 8, a mixing box 6 is arranged in the box body 1, the bottom end of the mixing box 6 is arranged in a screen shape (to facilitate the wort produced by the fermentation of the mixture to fall into the L-shaped plate 5 and the U-shaped plate 501), and the disc 402 is rotatably connected to the top end of the mixing box 6.
[0026] Furthermore, a motor 3 fixedly connected to the top of the rotating shaft 4 is installed at the top of the cover plate 2 through a mounting seat, and oppositely arranged feed ports (two feed ports are used to place different materials) are opened at the top of the cover plate 2, and a seal 201 is arranged in the feed port, and handles 202 are fixedly connected at both ends of the cover plate 2.
[0027] A further advantage of adopting the above method is that the above device does not need to manually knead and mix the two materials, which saves time and effort while allowing the two to be fully mixed.
[0028] Embodiment 2 proposed based on Embodiment 1:
[0029] Reference Figure 4-7 A malt fermentation box includes a plurality of first L-shaped blocks 7 fixedly connected with a first cross connector 11, a top end of a rotating shaft 4 is fixedly connected with an electric push rod 10 fixedly connected with the first cross connector 11 (the electric push rod 10 drives an extrusion block 701 and an extrusion plate 801 to extrude the mixed material, so that the mixture and the wort produced by fermentation are separated), one end of the extrusion block 701 is fixedly connected with a trapezoidal block 703, the other end of the extrusion block 701 is fixedly connected with an L-shaped driving block 702, and a second L-shaped block 8 is fixedly connected with a second cross connector 11. Connecting piece 12, a receiving groove is provided at the top of the disc 402, an electric telescopic rod 13 fixedly connected to the second cross connecting piece 12 is fixedly connected in the receiving groove, a clamping block 802 is fixedly connected to one end of the extrusion plate 801, a slot that fits with the L-shaped driving block 702 is provided at one end of the clamping block 802, a circular ring 9 is fixedly connected to the surface of the disc 402, and a pushing block 901 is fixedly connected to the top of the circular ring 9 (the pushing block 901 pushes the trapezoidal block 703 and the extrusion block 701 to move, thereby driving the extrusion plate 801 to move, and then facilitating the extrusion of the mixture).
[0030] Furthermore, a sliding groove is provided at one end of the first L-shaped block 7, in which a slider fixedly connected to the extrusion block 701 is slidably connected, and a spring is fixedly connected between the slider and the sliding groove. The connection method between the second L-shaped block 8 and the extrusion plate 801 is the same as the connection method between the first L-shaped block 7 and the extrusion block 701.
[0031] It should be noted that: a mounting groove is opened at one end of the box body 1, a U-shaped plate 501 is installed in the mounting groove, an L-shaped plate 5 is slidably connected between the U-shaped plates 501 (the U-shaped plates 501 and the L-shaped plates 5 form a box body 1 to collect wort), and a support block 101 is placed at the bottom end of the box body 1.
[0032] A further advantage of adopting the above method is that the above device does not need to put the mixture into the mesh and manually squeeze out the juice from the mixture in the mesh, which saves time and labor while improving the efficiency of separating the mixture from the wort.
[0033] The motor 3 is of prior art, and its model is KYDAS96300-1 E. It can drive the rotating shaft 4 to rotate, and will not be described in detail here.
[0034] When the utility model is in use: when it is necessary to mix and ferment malt and glutinous rice, the staff puts the glutinous rice and malt into the box body 1 through the feeding port, and then seals the feeding port through the sealing member 201, and then the staff starts the motor 3, the motor 3 drives the rotating shaft 4 to rotate, and the rotation of the rotating shaft 4 drives the connecting shaft 401 to rotate, thereby driving the plurality of first L-shaped blocks 7 and the second L-shaped blocks 8 to rotate, and the malt and glutinous rice are stirred and mixed. After the stirring and mixing, the staff turns off the motor 3, and moves the L-shaped plate 5 upwards through the handle, so that the L-shaped plate 5 moves upwards, blocks the screen at the bottom end of the mixing box 6, and uses the support block 101 to support the L-shaped plate 5, and places the mixture of glutinous rice and malt in the box body 1 for several hours to ferment. The above device does not need to manually grasp and mix the two materials, saves time and effort, and allows the two to be fully mixed.
[0035] After fermentation is completed, the staff moves the L-shaped plate 5 downward, and starts the motor 3, the electric push rod 10 and the electric telescopic rod 13 to move the first L-shaped block 7 and the second L-shaped block 8 above the mixture, and then drives the first L-shaped block 7 downward through the electric push rod 10 via the first cross connector 11, and drives the second L-shaped block 8 downward through the L-shaped driving block 702 and the clamping block 802. When the first L-shaped block 7 drives the extruding block 701 to move downward to the pushing block 901, the pushing block 901 will push the trapezoidal block 703 to move, so that the extruding block 701 moves out of the first L-shaped block 7, and through the L-shaped driving block 702 and The clamping block 802 pushes the squeezing plate 801 to move out of the second L-shaped block 8, so that the volume of the first L-shaped block 7 and the second L-shaped block 8 when combined together increases, and the electric push rod 10 is used to press the mixture of the two, and the motor 3 drives it to rotate through the rotating shaft 4 to press different positions of the mixture, so that the malt juice produced during the fermentation of the two falls through the screen into the box 1 composed of the U-shaped plate 501 and the L-shaped plate 5. The above device does not need to put the mixture into the mesh and manually squeeze the juice out of the mixture in the mesh, which saves time and effort while improving the efficiency of separating the mixture from the malt juice.
[0036] Then the staff can use the handle to take out the box body 1 composed of the U-shaped plate 501 and the L-shaped plate 5 and the wort inside, and then use the grip 202 to take out the cover body and the mixing box 6.
[0037] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A malt fermentation box, comprising a box body (1), characterized in that: A cover plate (2) is arranged at the top of the box body (1), and a mixing assembly is arranged inside the box body (1). The mixing assembly comprises a rotating shaft (4) located inside the box body (1) and penetrating the cover plate (2) and rotatably connected to the cover plate (2). A plurality of connecting shafts (401) are fixedly connected to the bottom end of the rotating shaft (4), and a disc (402) is fixedly connected to the bottom end of the connecting shaft (401), wherein the surfaces of some of the connecting shafts (401) are slidably connected to a first L-shaped block (7), and an extrusion block (701) is arranged inside the first L-shaped block (7), and the surfaces of the remaining connecting shafts (401) are slidably connected to a second L-shaped block (8), and an extrusion plate (801) is arranged inside the second L-shaped block (8). A mixing box (6) is arranged inside the box body (1), and the bottom end of the mixing box (6) is arranged in a screen shape, and the disc (402) is rotatably connected to the top end of the mixing box (6).
2. A malt fermentation box according to claim 1, characterized in that: A motor (3) fixedly connected to the top of the rotating shaft (4) is mounted on the top of the cover plate (2) via a mounting seat, a relatively arranged feed opening is provided on the top of the cover plate (2), a sealing member (201) is arranged in the feed opening, and handles (202) are fixedly connected to both ends of the cover plate (2).
3. A malt fermentation box according to claim 1, characterized in that: A first cross connecting piece (11) is fixedly connected between the plurality of first L-shaped blocks (7), the top end of the rotating shaft (4) is fixedly connected to an electric push rod (10) fixedly connected to the first cross connecting piece (11), one end of the extrusion block (701) is fixedly connected to a trapezoidal block (703), and the other end of the extrusion block (701) is fixedly connected to an L-shaped driving block (702).
4. A malt fermentation box according to claim 3, characterized in that: A second cross connecting piece (12) is fixedly connected between the second L-shaped blocks (8); a receiving groove is provided at the top of the circular disc (402); an electric telescopic rod (13) fixedly connected to the second cross connecting piece (12) is fixedly connected in the receiving groove; a clamping block (802) is fixedly connected to one end of the extrusion plate (801); a slot that fits with the L-shaped driving block (702) is provided at one end of the clamping block (802); a circular ring (9) is fixedly connected to the surface of the circular disc (402); and a pushing block (901) is fixedly connected to the top of the circular ring (9).
5. A malt fermentation box according to claim 4, characterized in that: A sliding groove is provided at one end of the first L-shaped block (7), a sliding block fixedly connected to the extrusion block (701) is slidably connected in the sliding groove, a spring is fixedly connected between the sliding block and the sliding groove, and the connection method between the second L-shaped block (8) and the extrusion plate (801) is the same as the connection method between the first L-shaped block (7) and the extrusion block (701).
6. A malt fermentation box according to claim 1, characterized in that: One end of the box body (1) is provided with a mounting groove, a U-shaped plate (501) is installed in the mounting groove, an L-shaped plate (5) is slidably connected between the U-shaped plates (501), and a support block (101) is placed at the bottom end of the box body (1).