Ceramic tile body structure with patch effect

Abstract

The utility model discloses a ceramic tile body structure with a patch effect. The ceramic tile body structure comprises a backing material layer, a permeable material layer and a plurality of patches, the permeable material layer is arranged on the surface of the backing material layer; the plurality of plaques are embedded in the material permeable layer, and the top surfaces of the plaques are flush with the top surface of the material permeable layer. According to the ceramic tile body structure, the plaques are embedded in the permeable material layer to simulate natural texture effects such as mountains and mountains, lava blocks, canyon ground cracks or broken stone distribution, and patterns formed by embedding the plaques on the surface of the backing material layer cannot disappear along with friction.

Description

Technical Field

[0001] This utility model relates to the technical field of building materials, and in particular to a ceramic brick structure with a patch effect. Background Art

[0002] Traditional ceramic tiles are made from refractory metal oxides and semi-metal oxides through grinding, mixing, pressing, glazing, and sintering processes. The patterns on these tiles are generally created by the glazing process, where colored glaze is precisely sprayed onto the ceramic surface using a glaze printer to achieve colorful and intricate patterns and textures. However, when the protective glaze layer of digitally sprayed ceramic tiles is worn away, the original patterns will disappear due to further erosion. Utility Model Content

[0003] The purpose of this invention is to propose a ceramic tile structure with a patch effect, so as to solve the problem that the surface pattern of the ceramic tile will disappear due to abrasion.

[0004] To achieve this objective, the present invention adopts the following technical solution:

[0005] This utility model provides a ceramic tile structure with a patch effect, including a base layer, a permeable layer and a plurality of patches; the permeable layer is disposed on the surface of the base layer; the plurality of patches are embedded in the permeable layer, and the top surface of the patches is flush with the top surface of the permeable layer.

[0006] In the ceramic brick structure with the patch effect, the patches include large and small green body blocks with the same composition. The longest diagonal of the large green body block is 10cm to 25cm, and the longest diagonal of the small green body block is 3cm to 10cm. The large and small green body blocks are randomly distributed.

[0007] In the ceramic tile structure with the patch effect, the spacing between adjacent patches is 0.6cm to 3cm.

[0008] In the ceramic tile structure with the patch effect, the outside of the patch is wrapped with a transparent glaze layer.

[0009] In the ceramic tile structure with the patchy effect, the thickness of the transparent glaze layer is 1-5 mm.

[0010] In the ceramic tile structure with patchy effect, the thickness of the base layer is 10-15 mm.

[0011] In the ceramic tile structure with patch effect, the thickness of the permeable layer is 5-30 mm, and the thickness of the patch is less than that of the permeable layer.

[0012] One of the technical solutions of this utility model can have the following beneficial effects:

[0013] The ceramic brick structure simulates natural textures such as mountains and rivers, lava masses, canyon fissures, or scattered pebbles by embedding patches in the permeable layer, which meets the aesthetic needs of the public. Moreover, the patterns formed by the patches embedded on the surface of the base layer will not disappear due to friction. Attached Figure Description

[0014] Figure 1 This is a top view of one embodiment of the present invention;

[0015] Figure 2 This is a cross-sectional schematic diagram of one embodiment of the present invention;

[0016] In the attached diagram: base layer 1, transparent layer 2, patch 3; transparent glaze layer 4; large body block 31; small body block 32. Detailed Implementation

[0017] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0018] In the description of this utility model, it should be understood that the terms "top," "outer," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, in the description of this utility model, unless otherwise stated, "a number" means two or more.

[0019] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0020] Please refer to Figure 1 and 2This utility model provides a ceramic tile structure with a patch effect, including a base layer 1, a permeable layer 2 and a plurality of patches 3; the permeable layer 2 is disposed on the surface of the base layer 1; the plurality of patches 3 are embedded in the permeable layer 2, and the top surface of the patches 3 is flush with the top surface of the permeable layer 2.

[0021] The ceramic brick structure simulates natural textures such as mountains, lava masses, canyon fissures, or scattered pebbles by embedding patches in the permeable layer 2. In a specific embodiment, the patches 3 are formed by breaking up whole block-shaped powder, resulting in random texture patterns. Each brick has its own unique pattern, meeting the aesthetic needs of the general public. Furthermore, the patterns formed by the patches 3 embedded on the surface of the base layer 1 will not disappear due to friction.

[0022] The top surface of patch 3 is flush with the top surface of the permeable layer 2 to prevent the top of patch 3 from protruding from the top surface of the permeable layer 2. The side wall of patch 3 and the top surface of the permeable layer 2 form an angle, resulting in an uneven surface of the ceramic tile, which makes the surface of the ceramic tile prone to accumulating dirt.

[0023] Specifically, the patch 3 includes large blank blocks 31 and small blank blocks 32 with the same composition. The longest diagonal of the large blank block 31 is 10cm to 25cm, and the longest diagonal of the small blank block 32 is 3cm to 10cm. The large blank blocks 31 and small blank blocks 32 are randomly distributed. The large blank blocks 31 and small blank blocks 32 have the same composition, formed by breaking up whole blocky powder into blocky powder of different sizes and irregular shapes. The powder with the longest diagonal of 10cm to 25cm is the large blank block 31, and the powder with the longest diagonal of 3cm to 10cm is the small blank block 32. The large blank blocks 31 and small blank blocks 32 are of different sizes and quantities, and are randomly distributed on the surface of the base layer 1, which is closer to the effect of the original stone and the layers are more distinct.

[0024] Specifically, the spacing between adjacent patches 3 is 0.6cm to 3cm. The spacing between adjacent large blanks 31 and small blanks 32, between adjacent large blanks 31 and another large blank 31, or between adjacent small blanks 32 and another small blank 32 is 0.6cm to 3cm. Patches 3 are randomly distributed on the surface of the base layer 1, closely resembling the effect of the original stone, resulting in a more aesthetically pleasing pattern.

[0025] Preferably, the outer side of the patch 3 is covered with a transparent glaze layer 4. With the above structure, by spraying a transparent glaze layer 4 around the periphery of the patch 3, the patch 3 can reflect light under illumination, thereby achieving a mottled effect on the surface of the ceramic tile, improving the decorative effect of the ceramic tile, and making the texture effect more natural.

[0026] Specifically, the thickness of the transparent glaze layer 4 is 1-5 mm. In one specific embodiment of this invention, the thickness of the transparent glaze layer 4 is 2 mm. The transparent glaze needs to melt during the firing process to form a smooth surface. If the thickness of the transparent glaze layer 4 is too large, it may not melt completely, resulting in an uneven or rough surface. If the thickness of the transparent glaze layer 4 is too small, it may not provide sufficient protection, causing the patches 3 to be easily damaged or faded.

[0027] Specifically, the thickness of the base layer 1 is 10-15 mm. In one specific embodiment of this utility model, the thickness of the base layer 1 is 12 mm. When the thickness of the base layer 1 is too large, the heat conduction during sintering may be uneven, which may result in incomplete sintering of some parts of the brick, thereby affecting the overall quality and strength of the brick. When the thickness of the base layer 1 is too small, the strength of the brick may be affected, increasing the risk of cracking or damage to the brick.

[0028] Specifically, the thickness of the permeable layer 2 is 5–30 mm, and the thickness of the patch 3 is less than that of the permeable layer 2. The permeable layer 2 wraps around the outside of the patch 3, and the top surface of the patch 3 is flush with the top surface of the permeable layer 2. Therefore, the thickness of the patch 3 is less than that of the permeable layer 2. The permeable layer 2, combined with the randomly distributed patches 3, can provide rich color and texture effects for the ceramic tile.

[0029] The technical principles of this utility model have been described above with reference to specific embodiments. These descriptions are merely for explaining the principles of this utility model and should not be construed as limiting the scope of protection of this utility model in any way. Based on this explanation, those skilled in the art can readily conceive of other specific embodiments of this utility model without inventive effort, and these equivalent modifications or substitutions are all included within the scope defined by the claims of this application.

Claims

1. A ceramic brick structure with a plaque effect, characterized in that: It comprises a base material layer, a transparent material layer and a plurality of plaques; the transparent material layer is arranged on the surface of the base material layer; a plurality of plaques are inlaid in the transparent material layer, and the top surface of the plaques is flush with the top surface of the transparent material layer; The plaques include large green body blocks and small green body blocks with the same components. The longest diagonal of the large green body blocks is 10cm to 25cm, and the longest diagonal of the small green body blocks is 3cm to 10cm. The large green body blocks and the small green body blocks are randomly distributed.

2. The ceramic brick structure with a plaque effect according to claim 1, characterized in that: The distance between adjacent plaques is 0.6 cm to 3 cm.

3. The ceramic brick structure with a plaque effect according to claim 1, characterized in that: The outside of the plaque is wrapped with a transparent glaze layer.

4. The ceramic brick structure with a plaque effect according to claim 3, characterized in that: The thickness of the transparent glaze layer is 1 to 5 mm.

5. The ceramic brick structure with a patch effect according to claim 1, characterized in that: The thickness of the base material layer is 10 to 15 mm.

6. The ceramic brick structure with a patch effect according to claim 1, characterized in that: The thickness of the permeable layer is 5-30 mm, and the thickness of the plaque is smaller than the permeable layer.

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