Inspection device
By setting up tracks and displacement components on the oven, real-time data acquisition and air volume adjustment along the oven production line are realized, and the lag problem of data acquisition and air volume adjustment in the prior art is solved, thereby improving production efficiency and safety.
Patent Information
- Application Number
- CN202420210164.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-29
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-01-29
AI Technical Summary
During the pole sheet baking process, the prior art cannot realize real-time data acquisition and detection along the oven production line, resulting in lag in processing time and delay in production efficiency, and the automatic adjustment of air volume cannot be achieved.
Design a patrol device, including setting up a track and sliding displacement assembly on the oven, the displacement assembly is equipped with a monitoring assembly for real-time monitoring of the oven status and the adjustment assembly for regulating the air volume of the air valve, and fully automated control is carried out by moving the displacement assembly along the track. , realize data collection and air volume regulation.
Real-time data acquisition and air volume adjustment along the oven production line are realized, which avoids processing time lag, improves production efficiency, and ensures safety and stability through the diversified functions of monitoring components and real-time control of the components.
Smart Images
Figure CN222211784U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of patrol inspection technology, and in particular to a patrol inspection device. Background Art
[0002] During the electrode baking process, it is necessary to detect and adjust a variety of parameters, such as oven temperature, external environment humidity, and air volume adjustment. However, the existing oven production line has a long span, and during the electrode baking process, the internal situation of the oven can only be viewed manually through the observation window. The detection method generally uses fixed-point setting detection points for detection, which has a time lag and cannot realize data collection and detection at various locations along the oven production line, resulting in a lag in processing time and a delay in production efficiency. Utility Model Content
[0003] In order to solve the above technical problems, the present application provides a patrol inspection device, including a track arranged on an oven, a displacement component slidably arranged on the track, a monitoring component for monitoring the working state of the oven is arranged on the displacement component, the oven is provided with a plurality of air valves, and an adjustment component for adjusting the air volume of the air valve is arranged on the displacement component. Then, the displacement component moves along the oven production line on the track, and then the monitoring component on the displacement component monitors the working state of the oven in real time, and realizes data collection and detection at various locations along the oven production line, so as to achieve the purpose of patrol inspection, and can collect diversified production parameters at one time, and adjust the air volume of the air valve in the oven through the adjustment component, so as to realize the integration of monitoring and adjustment, realize full automatic control, and can process in time according to the detection results to avoid the lag in processing time.
[0004] Preferably, the monitoring assembly includes a monitoring body, a telescopic rod disposed at the bottom of the monitoring body, and the telescopic rod is connected to a monitor. A driving member is disposed in the monitoring body, and the telescopic rod can be driven to extend and rotate by the driving member, so that the telescopic rod can move away from or close to the track, and then the position of the observation window is identified and located by the monitor, and then the state of the pole piece is observed through the observation window and image data is collected.
[0005] Preferably, the adjustment component comprises a sliding connection plate connected to the displacement component, a rotation drive component disposed on the sliding connection plate, and an adjustment rod is connected to the driving end of the rotation drive component. The rotation drive component drives the adjustment rod to rotate, thereby adjusting the air volume of the air valve.
[0006] Preferably, the air valve is provided with a regulating valve and an air volume dial, and a slot for the regulating valve to be inserted is provided at the bottom of the regulating rod. After the slot of the regulating rod is inserted and matched with the regulating valve, the regulating rod is driven to rotate by the rotating drive assembly, thereby driving the regulating valve to rotate and adjusting the air volume of the air valve. Among them, an air volume dial is provided on the air valve, and when adjusting the air valve, the size of the air volume can be observed in real time through the air volume dial, so that the air volume can be accurately adjusted.
[0007] Preferably, the monitoring body is provided with a wind valve visual detection module, which is used to monitor the wind volume dial of the wind valve. The wind volume value of the wind volume dial can be detected in real time by vision, so that the control system controls the rotation angle of the adjustment rod to adjust the wind valve to the required wind volume.
[0008] Preferably, the monitoring body is provided with an NMP concentration tester. When the NMP concentration tester detects NMP leakage in the environment, it will give an alarm, so that the staff can find and deal with it in time, avoiding safety accidents caused by NMP leakage and improving safety.
[0009] Preferably, the monitoring component further includes an ultrasonic obstacle avoidance module. When the displacement component drives the monitoring component to move along the track, when an obstacle is encountered, the ultrasonic obstacle avoidance module detects the existence of the obstacle, and then the control system causes the displacement component to automatically stop, thereby improving the safety and stability of the operation.
[0010] Preferably, the monitoring component further comprises a temperature and humidity detection module, which is used to detect the temperature and humidity of the environment surrounding the oven to ensure that the oven operates in a suitable environment.
[0011] Preferably, the monitoring body also includes a wireless charging receiving module and a voice prompting module. The wireless charging receiving module can charge the displacement component, thereby providing power for the displacement component to move on the track, so as to avoid long-line connections causing production safety and affecting the cleanliness of the production line environment. The wireless wifi module can be used to directly connect data and perform operations using a tablet device. The monitoring body is also provided with a voice prompting module. When the inspection device encounters a problem that cannot be solved, voice reminders can be used to remind the staff to handle it to avoid affecting production or safety risks.
[0012] Preferably, it also includes a wireless wifi module, through which data and operations can be directly connected using a tablet device.
[0013] As can be seen from the above, the following beneficial effects can be obtained by applying the present application: a track is provided in the oven, a displacement component is slidably provided on the track, a monitoring component for monitoring the working state of the oven is provided on the displacement component, a plurality of air valves are provided in the oven, and an adjustment component for adjusting the air volume of the air valve is provided on the displacement component. Then, the displacement component moves along the oven production line on the track, and then the monitoring component on the displacement component monitors the working state of the oven in real time, and data collection and detection are performed at various locations along the oven production line to achieve the purpose of inspection. The production parameters can be collected in a diversified manner at one time, and the air volume of the air valve in the oven can be adjusted by the adjustment component, so as to realize the integration of monitoring and adjustment, realize full automatic control, and can be processed in time according to the detection results to avoid the lag in processing time. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings required for use in the description of the embodiments of the present application or the prior art are briefly introduced below. Obviously, the drawings described below are only part of the embodiments of the present application, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor.
[0015] Figure 1 This is a schematic diagram of the structure of the inspection device according to an embodiment of the present application;
[0016] Figure 2 This is a schematic diagram of the track and displacement assembly structure of an embodiment of the present application;
[0017] Figure 3 This is a schematic diagram of the monitoring component structure of an embodiment of the present application;
[0018] Figure 4 This is a three-dimensional diagram of the monitoring component of an embodiment of the present application;
[0019] Figure 5 This is a schematic diagram of the adjustment component of the embodiment of the present application;
[0020] Figure 6 This is a schematic diagram of the air valve structure of an embodiment of the present application.
[0021] Reference numerals
[0022] 10. Track; 20. Displacement component; 30. Monitoring component; 31. Monitoring body; 32. Monitor; 33. Telescopic rod; 34. Wireless charging receiving module; 35. Air valve visual detection module; 36. Voice prompt module; 37. NMP concentration tester; 38. Ultrasonic obstacle avoidance module; 39. Temperature and humidity detection module; 40. Adjustment component; 41. Rotation drive component; 42. Adjustment rod; 421. Slot; 43. Sliding connecting plate; 50. Oven; 60. Air valve; 61. Adjustment valve; 62. Air volume dial. DETAILED DESCRIPTION
[0023] The following will disclose multiple embodiments of the present application with drawings. For the purpose of clear description, many practical details will be described together in the following description. However, it should be understood that these practical details should not be used to limit the present application. In other words, in some embodiments of the present application, these practical details are not necessary. In addition, in order to simplify the drawings, some conventional structures and components will be depicted in a simple schematic manner in the drawings.
[0024] It should be noted that all directional indications such as up, down, left, right, front, back... in the embodiments of the present application are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture as shown in the accompanying drawings. If the specific posture changes, the directional indication will also change accordingly.
[0025] In addition, in the present application, the descriptions of "first", "second", etc. are only used for descriptive purposes, and do not specifically refer to the order or sequence, nor are they used to limit the present application. They are only used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present application.
[0026] In order to further understand the content, features and effects of the present application, the following embodiments are given as examples and described in detail with reference to the accompanying drawings:
[0027] In order to solve the above technical problems, this embodiment provides a patrol inspection device, such as Figure 1-2As shown, it includes an oven 50, a track 10 is arranged on one side of the oven 50, a displacement assembly 20 is slidably arranged on the track 10, a monitoring assembly 30 for monitoring the working state of the oven 50 is arranged on the displacement assembly 20, and a plurality of air valves 60 are arranged on the oven 50, and an adjusting assembly 40 for adjusting the air volume of the air valve 60 is arranged on the displacement assembly 20. Then, the displacement assembly 20 moves along the oven production line on the track 10, and then the monitoring assembly 30 on the displacement assembly 20 monitors the working state of the oven 50 in real time, realizes data collection and detection at various positions along the oven 50 production line and feeds back to the control system, so as to achieve the purpose of patrol inspection, can collect diversified production parameters at one time, and adjust the air volume of the air valve 60 in the oven 50 through the adjusting assembly 40, realizes the integration of monitoring and adjustment, realizes full automatic control, can process in time according to the detection results, and avoids the lag in processing time.
[0028] Specifically, Figure 3-4 As shown, the monitoring assembly 30 includes a monitoring body 31, a telescopic rod 33 disposed at the bottom of the monitoring body 31, and the telescopic rod 33 is connected to a monitor 32. An observation window 51 is provided on the side of the oven 50. In some embodiments, a driving member is provided in the monitoring body 31, and the telescopic rod 33 can be driven to extend and rotate by the driving member, so that the telescopic rod 33 can move away from or close to the track 10, and then the position of the observation window 51 is identified and located by the monitor 32, and then the electrode state is observed through the observation window and image data is collected.
[0029] Among them, in the above scheme, the track 10 adopts an H-shaped track, and the displacement component 20 slides on the track 10. The oven 50 and the track 10 adopt a climbing structure, and the track 10 is set on the oven 50, which can achieve the same climbing gradient as the oven 50, ensuring that the monitoring component 30 on the displacement component 20 runs horizontally relative to the observation body, so that the monitor 32 can collect data on the real-time situation of the pole piece inside the oven, and slide through the guide of the track 10, so that there is no jitter during the collection process, and a stable picture effect is obtained.
[0030] Further, such as Figure 5 As shown, the adjustment component 40 includes a sliding connection plate 43 connected to the displacement component 20, a rotation drive component 41 disposed on the sliding connection plate 43, and an adjustment rod 42 is connected to the driving end of the rotation drive component 41. Then, the rotation drive component 41 drives the adjustment rod 42 to rotate, thereby adjusting the air volume of the air valve 60.
[0031] Furthermore, a plurality of air valves 60 are arranged on the side of the oven 50, such as Figure 6As shown, a regulating valve 61 and an air volume dial 62 are provided on the air valve 60, and a slot 421 for the regulating valve 61 to be inserted is provided at the bottom of the regulating rod 42. The regulating valve 61 matches the shape of the slot 421, and then after the slot 421 of the regulating rod 42 is inserted and matched with the regulating valve 61, the regulating rod 42 is driven to rotate by the rotating driving component 41, thereby driving the regulating valve 61 to rotate, and adjusting the air volume of the air valve 60 through the gear structure transmission. Among them, an air volume dial 62 is provided on the air valve 60, and when adjusting the air valve 60, the size of the air volume can be observed in real time through the air volume dial 62, so that the air volume in the oven 50 can be accurately adjusted.
[0032] Furthermore, in the above scheme, a damper visual detection module 35 is provided on the monitoring body 31, and the damper visual detection module 35 faces the air volume dial 62 of the damper 60. Then, the air volume value of the air volume dial 62 can be detected in real time by vision, so that the control system controls the rotation angle of the adjustment rod 42 to adjust the damper 60 to the required air volume.
[0033] The displacement assembly 20 includes a moving block and a pulley arranged in the moving block. The pulley can be driven to move on the track 10 by arranging a driving motor in the moving block. The monitoring assembly 30 and the adjusting assembly 40 are arranged on the moving block, thereby driving the monitoring assembly 30 and the adjusting assembly 40 to move back and forth along the track 10, thereby realizing data collection and detection at various positions along the production line of the oven 50.
[0034] Further, the monitoring body 31 is provided with an NMP concentration tester 37. When the NMP concentration tester 37 detects that there is NMP leakage in the environment, an alarm will be issued, and then the staff can find and deal with it in time, avoiding safety accidents caused by NMP leakage and improving safety.
[0035] Furthermore, the monitoring component 30 also includes an ultrasonic obstacle avoidance module 38 disposed at the upper end of the monitor 32. When the displacement component 20 drives the monitoring component 30 to move along the track 10, when an obstacle is encountered, the ultrasonic obstacle avoidance module 38 detects the existence of the obstacle, and then the control system causes the displacement component 20 to automatically stop, thereby improving the safety and stability of the operation. Among them, the obstacle avoidance distance can be adjusted and preset, and can be set according to actual production needs.
[0036] Furthermore, the monitoring assembly 30 further includes a temperature and humidity detection module 39 disposed at the upper end of the monitor 32. The temperature and humidity detection module 39 is used to detect the temperature and humidity of the environment surrounding the oven 50 to ensure that the oven 50 operates in a suitable environment.
[0037] Preferably, the monitoring body 31 further includes a wireless charging receiving module 34. The wireless charging receiving module 34 can charge the displacement assembly 20, thereby providing power for the displacement assembly 20 to move on the track 10, so as to avoid long-line connection causing production safety and affecting the cleanliness of the production line environment.
[0038] This embodiment also includes a wireless wifi module, which is communicatively connected to the control system. Through the wireless wifi module, data can be directly connected and operations can be performed using a tablet device.
[0039] Furthermore, the monitoring body 31 is also provided with a voice prompt module 36. When the inspection device encounters a problem that cannot be solved, voice can be used to remind the staff to handle it to avoid affecting production or causing safety risks.
[0040] In summary, the present application scheme is provided with a track on the oven, a displacement component is slidably provided on the track, a monitoring component for monitoring the working state of the oven is provided on the displacement component, the oven is provided with a plurality of air valves, and an adjusting component for adjusting the air volume of the air valve is provided on the displacement component. Then, the displacement component moves along the oven production line on the track, and then the monitoring component on the displacement component monitors the working state of the oven in real time, realizes data collection and detection at various locations along the oven production line, and achieves the purpose of patrol inspection. The production parameters can be collected in a diversified manner at one time, and the air volume of the air valve in the oven can be adjusted by the adjusting component, realizing the integration of monitoring and adjustment, realizing full automatic control, and can be processed in time according to the detection results to avoid lags in processing time.
[0041] The above-mentioned implementation modes do not constitute a limitation on the protection scope of the technical solution. Any modification, equivalent replacement and improvement made within the spirit and principle of the above-mentioned implementation modes shall be included in the protection scope of the technical solution.
Claims
1. A patrol inspection device, characterized in that: The invention comprises a track (10) arranged on an oven (50), a displacement assembly (20) slidably arranged on the track (10), a monitoring assembly (30) for monitoring the working state of the oven (50) being arranged on the displacement assembly (20), a plurality of air valves (60) being arranged on the oven (50), and an adjustment assembly (40) for adjusting the air volume of the air valves (60) being arranged on the displacement assembly (20).
2. The inspection device according to claim 1, characterized in that: The monitoring component (30) comprises a monitoring body (31), a telescopic rod (33) arranged at the bottom end of the monitoring body (31), and the telescopic rod (33) is connected to a monitor (32).
3. The inspection device according to claim 1, characterized in that: The adjustment component (40) comprises a sliding connection plate (43) connected to the displacement component (20), a rotation drive component (41) arranged on the sliding connection plate (43), and an adjustment rod (42) is connected to the driving end of the rotation drive component (41).
4. The inspection device according to claim 3, characterized in that: The air valve (60) is provided with a regulating valve (61) and an air volume dial (62), and the bottom of the regulating rod (42) is provided with a slot (421) for the regulating valve (61) to be embedded.
5. The inspection device according to claim 4, characterized in that: The monitoring component (30) is also provided with a wind valve visual detection module (35), and the wind valve visual detection module (35) is used to monitor the air volume dial (62) of the wind valve (60).
6. The inspection device according to claim 2, characterized in that: The monitoring body (31) is provided with an NMP concentration tester (37).
7. The inspection device according to claim 1, characterized in that: The monitoring component (30) also includes an ultrasonic obstacle avoidance module (38).
8. The inspection device according to claim 1, characterized in that: The monitoring component (30) also includes a temperature and humidity detection module (39).
9. The inspection device according to claim 2, characterized in that: The monitoring body (31) is also provided with a wireless charging receiving module (34) and a voice prompting module (36).
10. The inspection device according to claim 1, characterized in that: Also includes wireless wifi module.