Brick tea forming device
By designing an automated brick tea forming device, the uniform forming and pushing material collection of brick tea is achieved by using hydraulic cylinders and guide rods, the problem of dispersion of brick tea after forming in the prior art is solved, and processing efficiency and product quality are improved.
Patent Information
- Application Number
- CN202420774650.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2024-12-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
After forming, the existing brick tea molding device causes brick tea to be dispersed due to the mold material and height difference, which affects the quality.
A brick tea forming device including a base, workbench, forming chamber, hoisting mechanism, forming mechanism and pushing mechanism is designed. Automatic forming and pushing material collection is achieved through hydraulic cylinders and guide rods to ensure uniform molding and efficient processing of brick tea.
The large-scale molding and automatic push material collection of brick tea is realized, which improves processing efficiency, avoids the problem of dispersion after forming, and ensures product quality.
Smart Images
Figure CN222217084U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tea production and processing, in particular to a brick tea forming device. Background Art
[0002] Brick tea, also known as steamed and compressed tea, is, as the name suggests, tea that looks like a brick. It is also a representative type of compressed tea. It is a block of tea made from tea leaves, tea stems, and sometimes tea powder. The tea leaves are squeezed into shape through an extrusion molding device to form brick tea.
[0003] Chinese patent CN218650055U proposes a brick tea forming device, which realizes the automated operation of brick tea forming by providing a fixed plate, a forming extrusion frame, a guide plate, a guide cylinder, a conveyor belt and a forming mold; however, the brick tea is relatively compact in the mold after forming, and the forming mold may be stuck if the brick tea only falls by its own weight, and the brick tea may be scattered due to the height difference if it falls directly after forming, causing quality problems. Utility Model Content
[0004] The purpose of the utility model is to solve the problems raised in the above background technology, and then propose a brick tea forming device.
[0005] The technical solution adopted by the utility model to solve its technical problems is:
[0006] A brick tea forming device comprises a base, a mounting frame is arranged on the base, a workbench is arranged on the mounting frame, and a plurality of forming cavities are arranged on the workbench; a lifting mechanism is also arranged on the base, the lifting mechanism is located below the workbench and is connected to a top seat, the top seat is arranged in one-to-one correspondence with the forming cavity and is connected to the forming cavity so that the operation of the lifting mechanism drives the top seat to push the brick tea in the forming cavity to the upper surface of the workbench; a forming mechanism is arranged on the workbench, the forming mechanism is connected to a forming seat, the forming seat is arranged in one-to-one correspondence with the forming cavity and is connected to the forming cavity so that the operation of the forming mechanism drives the forming seat to press the tea leaves in the forming cavity; a first material table is arranged on one side of the workbench, a second material table is arranged on the other side of the workbench, and a pushing mechanism is arranged on the first material table so that the brick tea on the workbench is uniformly pushed to the second material table for temporary storage.
[0007] Furthermore, the jacking mechanism includes a jacking hydraulic cylinder, a jacking plate, a jacking guide rod and a mounting rod; a jacking hydraulic cylinder is provided on the base, the jacking hydraulic cylinder is connected to the jacking plate, the jacking plate is slidably matched with the jacking guide rod arranged at the bottom of the workbench and is provided with mounting rods arranged one by one with the molding cavities, and each mounting rod is provided with a jacking seat.
[0008] Furthermore, the forming mechanism includes a column, a mounting plate, a forming hydraulic cylinder, a connecting plate and a forming guide rod; the column is arranged on a workbench and a mounting plate is horizontally arranged on it, a forming hydraulic cylinder is vertically arranged on the mounting plate, the forming hydraulic cylinder is connected to the connecting plate, a forming seat is provided at the bottom of the connecting plate and a forming guide rod is vertically provided on the connecting plate, the forming guide rod and the mounting plate are slidingly arranged so that the operation of the forming hydraulic cylinder drives the mounting plate to perform vertical lifting movement.
[0009] Furthermore, the pushing mechanism includes a fixed seat, a pushing hydraulic cylinder, a pushing plate and a pushing guide rod; the fixed seat is arranged on the first material platform and a pushing hydraulic cylinder is horizontally arranged on it, the pushing hydraulic rod is connected to the pushing plate, and a pushing guide rod is provided on the pushing plate, and the pushing guide rod is slidably cooperated with the fixed seat so that the operation of the pushing hydraulic cylinder drives the pushing plate to move horizontally.
[0010] Compared with the prior art, the beneficial effects of the utility model are:
[0011] The utility model realizes the mass forming processing of brick tea and the automatic pushing and collecting operation of materials through the arrangement of a workbench, a forming cavity, a lifting mechanism, a top seat, a forming mechanism, a forming seat, a first material table, a pushing mechanism and a second material table. The operation is simple and the processing efficiency of brick tea is greatly improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the structure of the utility model;
[0013] Figure 2 is a schematic diagram of the position of the molding cavity;
[0014] Among them: 1. base; 11. mounting frame; 12. workbench; 121. molding cavity; 2. lifting hydraulic cylinder; 21. lifting plate; 22. lifting guide rod; 23. mounting rod; 24. top seat; 3. column; 31. mounting plate; 32. molding hydraulic cylinder; 33. connecting plate; 34. molding guide rod; 35. molding seat; 4. first material platform; 5. fixed seat; 51. pushing hydraulic cylinder; 52. pushing plate; 53. pushing guide rod; 6. second material platform. DETAILED DESCRIPTION
[0015] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. The utility model is further described in combination with the drawings and embodiments:
[0016] Refer to the attached Figure 1and attached Figure 2 As shown, a brick tea molding device comprises a base 1, on which a mounting frame 11 is provided, on which a workbench 12 is provided, and on which a plurality of molding cavities 121 are provided; the base 1 is also provided with a lifting mechanism, which is located below the workbench 12 and is connected to a top seat 24, which is arranged one-to-one with the molding cavities 121 and is connected to the molding cavities 121 so that the operation of the lifting mechanism drives the top seat 24 to push the brick tea in the molding cavity 121 to the upper surface of the workbench 12; the workbench 12 is provided with a molding mechanism, which is connected to a molding seat 35, which is arranged one-to-one with the molding cavities 121 and is connected to the molding cavity 121 so that the operation of the molding mechanism drives the molding seat 35 to press the tea leaves in the molding cavity 121; a first material platform 4 is provided on one side of the workbench 12, and a second material platform 6 is provided on the other side of the workbench 12, and a pushing mechanism is provided on the first material platform 4 to push the brick tea on the workbench 12 to the second material platform 6 for temporary storage.
[0017] Specifically, the lifting mechanism includes a lifting hydraulic cylinder 2, a lifting plate 21, a lifting guide rod 22 and a mounting rod 23; a lifting hydraulic cylinder 2 is provided on the base 1, and the lifting hydraulic cylinder 2 is connected to the lifting plate 21. The lifting plate 21 is slidably matched with the lifting guide rod 22 arranged at the bottom of the workbench 12 and is provided with mounting rods 23 arranged one by one with the molding cavity 121, and each mounting rod 23 is provided with a top seat 24.
[0018] Specifically, the forming mechanism includes a column 3, a mounting plate 31, a forming hydraulic cylinder 32, a connecting plate 33 and a forming guide rod 34; the column 3 is arranged on the workbench 12 and a mounting plate 31 is horizontally arranged thereon, a forming hydraulic cylinder 32 is vertically arranged on the mounting plate 31, the forming hydraulic cylinder 32 is connected to the connecting plate 33, a forming seat 35 is provided at the bottom of the connecting plate 33 and a forming guide rod 34 is vertically provided on the connecting plate 33, the forming guide rod 34 and the mounting plate 31 are slidably arranged so that the operation of the forming hydraulic cylinder 32 drives the mounting plate 31 to perform vertical lifting movement.
[0019] Specifically, the pushing mechanism includes a fixed seat 5, a pushing hydraulic cylinder 51, a pushing plate 52 and a pushing guide rod 53; the fixed seat 5 is arranged on the first material platform 4 and a pushing hydraulic cylinder 51 is horizontally arranged thereon, the pushing hydraulic rod is connected to the pushing plate 52, and a pushing guide rod 53 is provided on the pushing plate 52. The pushing guide rod 53 is slidably matched with the fixed seat 5 so that the operation of the pushing hydraulic cylinder 51 drives the pushing plate 52 to move horizontally.
[0020] During the specific implementation of the device, the tea leaves are injected into the molding cavity 121 in advance, and then the device is started. The molding mechanism operates to drive the molding seat 35 to press the tea leaves in the molding cavity 121 to form it. After forming, the molding mechanism returns to its initial state. Then, the lifting mechanism operates to drive the top seat 24 to push the brick tea in the molding cavity 121 to the upper surface of the workbench 12. At this time, the upper surface of the top seat 24 and the upper surface of the workbench 12 are on the same horizontal plane. Then, the pushing mechanism operates to push the brick tea on the workbench 12 to the second material table 6 for temporary storage. It is worth mentioning that in the brick tea molding work, the first material table 4 can be used as a weighing station. After the staff distributes the tea leaves in equal amounts, they are injected into the molding cavity 121, and the second material table 6 is used as a packaging station. After the brick tea is formed, the staff can perform packaging operations through this station.
[0021] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions in the specification are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the protection required by the utility model. The scope of protection required by the utility model is defined by the attached claims and their equivalents.
Claims
1. A brick tea forming device, characterized in that: The invention comprises a base (1), wherein a mounting frame (11) is provided on the base (1), a workbench (12) is provided on the mounting frame (11), and a plurality of molding cavities (121) are provided on the workbench (12); a lifting mechanism is also provided on the base (1), the lifting mechanism is located below the workbench (12) and is connected to a top seat (24), the top seat (24) and the molding cavities (121) are arranged in a one-to-one correspondence and connected to the molding cavities (121); a molding mechanism is provided on the workbench (12), the molding mechanism is connected to a molding seat (35), the molding seat (35) and the molding cavities (121) are arranged in a one-to-one correspondence and connected to the molding cavities (121); a first material table (4) is provided on one side of the workbench (12), and a second material table (6) is provided on the other side of the workbench (12), and a material pushing mechanism is provided on the first material table (4) so that the brick tea on the workbench (12) is uniformly pushed to the second material table (6) for temporary storage.
2. A brick tea forming device according to claim 1, characterized in that: The lifting mechanism comprises a lifting hydraulic cylinder (2), a lifting plate (21), a lifting guide rod (22) and a mounting rod (23); a lifting hydraulic cylinder (2) is provided on the base (1), the lifting hydraulic cylinder (2) is connected to the lifting plate (21), the lifting plate (21) is slidably matched with the lifting guide rod (22) arranged at the bottom of the workbench (12), and the lifting plate (21) is provided with mounting rods (23) arranged one-to-one with the molding cavities (121), and each mounting rod (23) is provided with a lifting seat (24).
3. A brick tea forming device according to claim 1, characterized in that: The forming mechanism comprises a column (3), a mounting plate (31), a forming hydraulic cylinder (32), a connecting plate (33) and a forming guide rod (34); the column (3) is arranged on a workbench (12) and a mounting plate (31) is horizontally arranged on the column, a forming hydraulic cylinder (32) is vertically arranged on the mounting plate (31), the forming hydraulic cylinder (32) is connected to the connecting plate (33), a forming seat (35) is arranged at the bottom of the connecting plate (33), and a forming guide rod (34) is vertically arranged on the connecting plate (33), and the forming guide rod (34) is slidably arranged with the mounting plate (31).
4. The brick tea forming device according to claim 1, characterized in that: The pushing mechanism comprises a fixed seat (5), a pushing hydraulic cylinder (51), a pushing plate (52) and a pushing guide rod (53); the fixed seat (5) is arranged on the first material platform (4) and a pushing hydraulic cylinder (51) is horizontally arranged thereon, the pushing hydraulic rod is connected to the pushing plate (52), the pushing plate (52) is provided with a pushing guide rod (53), and the pushing guide rod (53) is slidably matched with the fixed seat (5).