Clamping device for valve machining

By introducing rotating connectors, adjustment components and shock absorbing components into the valve processing clamping device, the noise and processing deviation problems caused by vibration and tilt in the prior art are solved, and more stable valve processing and equipment damage are achieved. risk.

CN222221815UActive Publication Date: 2024-12-24INNER MONGOLIA TOOLING TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422867937.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2024-12-24
Estimated Expiration
2034-11-25

AI Technical Summary

Technical Problem

The existing positioning tool for valve processing is prone to noise and processing deviation due to vibration and tilt during the processing process, and the lack of a limiting structure causes the valve to flip, causing damage to the equipment or valves.

Method used

A clamping device for valve processing including a base, a rotary connector and a shock absorbing assembly is designed to adjust the horizontal position of the valve through the rotary connector, stabilize the tilt angle by using the adjustment assembly, and reduce the lathe by using the micro damper and buffer pad. shock.

Benefits of technology

It effectively reduces vibration of the lathe during processing, reduces noise, ensures the stability and processing accuracy of the valve, and avoids processing failure and equipment damage caused by tilt.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a clamping device for valve machining, and relates to the technical field of machine tool accessories. The device comprises a base, a rotary connector is installed on the upper side wall of the base, a damping assembly is fixedly installed at the bottom of the base, the bottom side wall of the connecting plate is connected with the base through a miniature damper, the shaft end of the rotary connector is detachably and fixedly connected with a bottom plate in the adjusting assembly, the shaft end of one side of the bottom plate is rotationally connected with a rotary plate, and a sliding rail is embedded in the rear side wall of the rotary plate. The sliding rail is connected with one end of a hydraulic rod through a first rotating rod, the other end of the hydraulic rod is connected with one end of a bottom plate through a second rotating rod, the threaded sleeve is in threaded connection with the threaded column, and a flange plate is further clamped to the mounting column. The horizontal position of the valve can be adjusted through the rotary connector, the inclination angle of the valve can be adjusted more stably through the adjusting assembly, and vibration generated in the valve machining process of a lathe can be reduced through the damping assembly.
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Description

Technical Field

[0001] The utility model belongs to the technical field of machine tool accessories, in particular to a clamping device for valve processing. Background Art

[0002] Valves are one of the most common control devices in the process of fluid material transportation. They are mainly composed of three parts: valve body, valve stem and valve core. One of the most common equipment in the valve production process is the lathe. The lathe can be used to grind, bore and tap the valve to meet the use requirements. The valve needs to be clamped when it is processed by the lathe. The clamping device is used to clamp the valve blank to make it stable on the lathe, ensuring that the lathe can carry out the processing process on it stably.

[0003] A Chinese patent application (or patent) with the announcement number CN221538902U discloses a positioning tool for valve processing, including a mounting head, a bottom plate is arranged below the mounting head, a first support plate is welded to the bottom of the mounting head, the bottom of the first support plate is connected to a sleeve by hinge rotation, a slide rail is installed below the outer wall of the first support plate, a slider is slidably clamped on the outer wall of the slide rail, a first threaded rod is installed at the bottom of the slider, and the outer wall of the first threaded rod is threadedly connected to a second support plate fixedly connected to the outer wall of the sleeve. The utility model relates to the field of valve technology. The positioning tool for valve processing can adjust the angle of the valve more conveniently after the valve is installed through the cooperation of the mounting head, the bottom plate, the slide rail, the slider, the first threaded rod, the rotating plate, the second threaded rod and the tightening block, and can better process different angles of the valve, which can greatly improve the scope of application of the positioning tool for valve processing and bring convenience to the staff.

[0004] The above-mentioned positioning fixture for valve processing has bolts on its base, and the base is fixedly installed on the surface of a lathe or other workbench by bolts. During the processing, large vibrations will be generated, and this part of the vibration will be transmitted to the workbench or lathe through the base, which will not only generate noise, but also cause certain processing deviations. In addition, a first threaded rod is abutted on one side of the bottom of the first support plate, and a mounting head for installing the valve is welded on the top of the first support plate. The first support plate is rotated by turning the screw rod, and the valve installed on the mounting head is tilted. However, the tilting is not assisted by a limiting structure. Therefore, when the mounting head and the valve thereon are tilted and then the valve is processed, it is easy to cause the valve to flip with the mounting head, resulting in serious failure of the processing work and damage to the processing equipment or valve. To this end, we provide a clamping device for valve processing to solve the above-mentioned problems. Utility Model Content

[0005] The purpose of the utility model is to provide a clamping device for valve processing, which can adjust the horizontal position of the valve by using a rotating connector, can more stably adjust the inclination angle of the valve by using an adjusting component, and can reduce the vibration generated by the lathe during the valve processing by using a shock-absorbing component, thereby solving the problems of the above-mentioned positioning tooling for valve processing.

[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0007] The utility model discloses a clamping device for valve processing, comprising a base; a rotating connector is installed on the upper side wall of the base, and a shock absorbing assembly is fixedly installed on the bottom of the base, the shock absorbing assembly comprises a connecting plate connected to the bottom side wall of the base, and the bottom side wall of the connecting plate is connected to the base through a micro damper, the shaft end of the rotating connector is detachably fixedly connected to the bottom plate in the adjusting assembly, one side shaft end of the bottom plate is rotatably connected to the rotating plate, a sliding rail is inlaid on the rear side wall of the rotating plate, the sliding rail is connected to one end of the hydraulic rod through a rotating rod 1, and the other end of the hydraulic rod is connected to one end of the bottom plate through a rotating rod 2, the outer wall of the rotating plate is provided with an installation groove for connecting with a threaded sleeve in the installation assembly, the threaded sleeve is threadedly connected to a threaded column, and a mounting column is welded on the outer wall of the shaft end of the threaded column, a flange is also clamped on the mounting column, and a locking column is also installed at the side corner of the flange.

[0008] The utility model is further configured that a fixing frame is welded to the upper side wall of the base, and the base is detachably fixedly connected to the bottom of the rotary connector through the fixing frame, and the base is also detachably fixedly connected to the connecting plate through bolts.

[0009] The utility model is further configured such that the base in the shock absorbing assembly is detachably fixedly connected to a processing table on a machine tool by bolts, a buffer pad is bonded to the bottom side wall of the base, and the base contacts the outer wall of the processing table on the machine tool through the buffer pad.

[0010] The utility model is further configured that a rotating shaft is inserted into one end of the base plate, and the base plate is rotatably connected to the rotating plate through the rotating shaft, a slide rail is embedded on one side of the rotating plate facing the base plate, and a mounting groove is opened on the outer wall on the other side of the rotating plate.

[0011] The utility model is further configured that a rotating rod is slidably provided in the slide rail, and the rotating rod is also inserted into a rotating sleeve, and the rotating sleeve is sleeved on the head shaft end of the hydraulic rod.

[0012] The utility model is further configured that the tail shaft end of the hydraulic rod is sleeved with a second rotating sleeve, and the second rotating sleeve is also inserted with a second rotating rod, and the shaft ends on both sides of the second rotating rod are rotatably connected to the bottom plate.

[0013] The utility model is further configured that a fixing plate is welded on the outer wall of the end of the threaded sleeve, and the fixing plate is snap-fitted with the mounting groove on the outer wall of the rotating plate, and the mounting column is configured in a hexagonal columnar structure.

[0014] The utility model is further configured as follows: a column hole is opened on the outer wall at the side corner of the mounting column, and a clamping column is welded in the column hole; the mounting column is sleeved with a clamping plate through the clamping column, and the clamping plate is welded to the inner wall of the flange; a screw hole is opened in the side wall of the flange, and a lock column is detachably fixedly installed in the screw hole.

[0015] The utility model has the following beneficial effects:

[0016] 1. The utility model is provided with a base, a rotary connector and a shock absorbing assembly. The base is provided with a rotary connector, and the mounting assembly for connecting the valve on its shaft end can be driven to rotate through the rotary connector, so as to achieve the effect of adjusting the horizontal angle of the valve. A shock absorbing assembly is also provided at the bottom of the base. The base is connected to a micro damper in the shock absorbing assembly, and the micro damper is connected to a processing table of a machine tool for processing the valve. Therefore, the shock absorbing effect of the micro damper can greatly weaken the vibration generated in the process of the machine tool processing the valve, so as to achieve the effect of reducing noise.

[0017] 2. The utility model provides an adjustment component, in which one end of the base plate in the adjustment component is rotatably connected to one end of the rotating plate, and a hydraulic rod is installed on the inner wall of the base plate, one end of the hydraulic rod is connected to the slide rail through a rotating rod 1, and at the same time, the slide rail is mounted on the rear side wall of the rotating plate in an inlaid manner, and the other end of the hydraulic rod is rotatably connected to the base plate through a rotating rod 2. Therefore, the angle between the base plate and the rotating plate can be adjusted under the extension and retraction of the hydraulic rod, and the installation component for installing the valve is installed on the outer side wall of the rotating plate, so that the inclination angle of the valve to be processed can be adjusted, and the valve in the adjusted inclined state is more stable.

[0018] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 The figure is a schematic diagram of the structure of a clamping device for valve processing.

[0020] Figure 2 The present invention is a structural cross-sectional view of a clamping device for valve processing.

[0021] Figure 3 This is a structural disassembly diagram of a clamping device for valve processing.

[0022] Figure 4This is a disassembled diagram of the base and rotating connector structure.

[0023] Figure 5 This is a structural disassembly diagram of the shock absorber assembly.

[0024] Figure 6 This is a structural disassembly diagram of the adjustment component.

[0025] Figure 7 This is the structural disassembly diagram of the slide rail and hydraulic rod.

[0026] Figure 8 This is a disassembled diagram of the structure of the installation components.

[0027] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0028] 1-base, 101-fixed frame, 2-rotating connector, 3-shock absorbing assembly, 301-base, 301a-buffer pad, 302-micro damper, 303-connecting plate, 4-adjusting assembly, 401-bottom plate, 401a-rotating shaft, 402-rotating plate, 402a-mounting slot, 403-slide rail, 404-hydraulic rod, 404a-rotating sleeve one, 404b-rotating rod one, 404c-rotating sleeve two, 404d-rotating rod two, 5-mounting assembly, 501-threaded sleeve, 501a-fixed plate, 502-threaded column, 503-mounting column, 503a-column hole, 503b-clamping column, 504-flange, 504a-clamping plate, 504b-screw hole, 505-locking column. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] Example 1

[0031] See also Figure 1-5 The utility model is a clamping device for valve processing, comprising a base 1 and a shock absorbing assembly 3 at the bottom of the base 1. The micro damper 302 in the shock absorbing assembly 3 can reduce the vibration generated by the lathe during the valve processing.

[0032] Specifically, a rotary connector 2 is installed on the upper side wall of the base 1, and a shock absorbing assembly 3 is also installed on the bottom of the base 1. The connecting plate 303 in the shock absorbing assembly 3 is connected to the bottom side wall of the base 1 through bolts, and the bottom side wall of the connecting plate 303 is connected to the base 301 through a micro damper 302.

[0033] Furthermore, a buffer pad 301a is bonded to the bottom side wall of the base 301, and the base 301 is connected to the workbench of a lathe for processing the valve through the buffer pad 301a. A fixing frame 101 is fixedly installed on the upper side wall of the base 1, and the base 1 is connected to the rotary connector 2 through the fixing frame 101.

[0034] The operation process of this embodiment is as follows: during use, when the lathe is processing the valve, the vibration generated by the valve will be transmitted to the micro damper 302 through the base 1, and then transmitted to the surface of the processing table through the base 301 and the buffer pad 301a after being damped by the micro damper 302, wherein the micro damper 302 reduces the vibration generated by the lathe during the valve processing.

[0035] Example 2

[0036] See also Figure 6-7 On the basis of Example 1, an adjustment component 4 is further provided. By utilizing the hydraulic rod 404 in the adjustment component 4, the angle between the base plate 401 and the rotating plate 402 can be adjusted to achieve the adjustment of the inclination angle of the mounting component 5 on the rotating plate 402.

[0037] Specifically, the base plate 401 in the adjustment component 4 is detachably fixedly mounted on the shaft end of the rotary connector 2, and one end of the base plate 401 is connected to one end of the rotating plate 402 through a rotating shaft 401a, a slide rail 403 is inlaid on the rear side wall of the rotating plate 402, and a rotating rod 404b is slidably installed in the slide rail 403, and the rotating rod 404b is connected to the shaft end of the hydraulic rod 404 through a rotating sleeve 404a sleeved thereon, and a rotating sleeve 404c is also installed at the tail end of the hydraulic rod 404, and a rotating rod 404d is also inserted on the rotating sleeve 404c, and the rotating rod 404d is also rotatably connected to one end of the base plate 401.

[0038] Furthermore, the rotating sleeve 1 404a and the rotating rod 1 404b thereon are arranged at the head position of the hydraulic rod 404, the rotating rod 1 404b and the rotating sleeve 1 404a are rotationally connected, and the rotating rod 2 404d and the rotating sleeve 2 404c are also rotationally connected.

[0039] The operation process of this embodiment is as follows: when in use, the hydraulic rod 404 extends or retracts, which pushes the rotating sleeve 404a and the rotating rod 404b on the shaft end to slide in the slide rail 403. When it slides, because it is also pulled by the hydraulic rod 404, it pushes the rotating plate 402 on the slide rail 403 to rotate around the rotating shaft 401a, thereby achieving the effect of adjusting the angle between the bottom plate 401 and the rotating plate 402.

[0040] Example 3

[0041] See also Figure 8 On the basis of Embodiment 1 and Embodiment 2, an installation component 5 is further provided, through which the valve can be quickly installed, so that the subsequent lathe can be used to process the valve.

[0042] Specifically, a fixing plate 501a is welded to the bottom of the threaded sleeve 501 in the installation component 5, and the fixing plate 501a is clamped in the installation groove 402a on the outer wall of the rotating plate 402, and the threaded sleeve 501 is also threadedly connected to the threaded column 502, and a mounting column 503 is welded to the axial end of the threaded column 502, and a column hole 503a for installing a clamping column 503b is provided at the side corner of the mounting column 503, and the mounting column 503 is clamped in an interlaced manner with the clamping plate 504a on the flange 504 through the clamping column 503b.

[0043] Furthermore, a threaded sleeve is threadedly connected to the clamping column 503b, and the clamping column 503b is welded to the inner wall of the flange 504. The flange 504 is also provided with a screw hole 504b, and the flange 504 is connected to the locking column 505 through the screw hole 504b. The flange 504 is fixedly connected to the flange on the valve through the locking column 505.

[0044] The operation process of this embodiment is as follows: when in use, the screw sleeve on the lock column 505 is removed, and then one end of the flange on the valve to be processed is aligned with the flange plate 504, and the screw hole 504b on the flange plate 504 is aligned with the through hole on the flange, and then the lock column 505 is inserted into the screw hole 504b, and the screw sleeves are sleeved on both ends of the lock column 505, and the valve is installed on the installation component 5.

[0045] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0046] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A clamping device for valve processing, comprising a base (1); characterized in that: A rotary connector (2) is installed on the upper side wall of the base (1), and a shock absorbing assembly (3) is fixedly installed on the bottom of the base (1). The shock absorbing assembly (3) comprises a connecting plate (303) connected to the bottom side wall of the base (1), and the bottom side wall of the connecting plate (303) is connected to the base (301) via a micro damper (302). The shaft end of the rotary connector (2) is detachably fixedly connected to a bottom plate (401) in the adjustment assembly (4), and one side shaft end of the bottom plate (401) is rotatably connected to a rotating plate (402). A slide rail (403) is inlaid on the rear side wall of the rotating plate (402), and the slide rail (403) is rotated to rotate. Rod one (404b) is connected to one end of the hydraulic rod (404), and the other end of the hydraulic rod (404) is connected to one end of the bottom plate (401) through rotating rod two (404d). An installation groove (402a) for connecting to a threaded sleeve (501) in the installation assembly (5) is provided on the outer wall of the rotating plate (402). The threaded sleeve (501) is threadedly connected to the threaded column (502), and a mounting column (503) is welded to the outer wall of the axial end of the threaded column (502). A flange (504) is also clamped on the mounting column (503), and a locking column (505) is also installed at the side corner of the flange (504).

2. A valve processing clamping device according to claim 1, characterized in that: A fixing frame (101) is welded to the upper side wall of the base (1), and the base (1) is detachably fixedly connected to the bottom of the rotary connector (2) via the fixing frame (101). The base (1) is also detachably fixedly connected to the connecting plate (303) via bolts.

3. A valve processing clamping device according to claim 1, characterized in that: The base (301) in the shock absorbing assembly (3) is detachably fixedly connected to a processing table on a machine tool via bolts, a buffer pad (301a) is bonded to the bottom side wall of the base (301), and the base (301) is in contact with an outer wall of the processing table on the machine tool via the buffer pad (301a).

4. A valve processing clamping device according to claim 1, characterized in that: A rotating shaft (401a) is inserted into one end of the bottom plate (401), and the bottom plate (401) is rotatably connected to the rotating plate (402) via the rotating shaft (401a); a sliding rail (403) is embedded on one side of the rotating plate (402) facing the bottom plate (401), and a mounting groove (402a) is provided on the outer wall on the other side of the rotating plate (402).

5. A valve processing clamping device according to claim 1, characterized in that: A rotating rod (404b) is slidably arranged in the slide rail (403), and the rotating rod (404b) is inserted into the rotating sleeve (404a), and the rotating sleeve (404a) is sleeved on the head shaft end of the hydraulic rod (404).

6. A valve processing clamping device according to claim 5, characterized in that: The tail shaft end of the hydraulic rod (404) is sleeved with a second rotating sleeve (404c), and the second rotating sleeve (404c) is also inserted with a second rotating rod (404d), and the shaft ends on both sides of the second rotating rod (404d) are rotatably connected to the bottom plate (401).

7. A valve processing clamping device according to claim 1, characterized in that: A fixing plate (501a) is welded on the outer wall of the end of the threaded sleeve (501), and the fixing plate (501a) is snap-fitted with the mounting groove (402a) on the outer wall of the rotating plate (402), and the mounting column (503) is arranged in a hexagonal columnar structure.

8. A valve processing clamping device according to claim 7, characterized in that: A column hole (503a) is provided on the outer wall at the side corner of the installation column (503), and a clamping column (503b) is welded in the column hole (503a); the installation column (503) is sleeved with a clamping plate (504a) through the clamping column (503b), and the clamping plate (504a) is welded to the inner wall of the flange (504); a screw hole (504b) is provided in the side wall of the flange (504), and a locking column (505) is detachably fixedly installed in the screw hole (504b).