Pouring machine for anti-corrosion pouring of special-shaped bricks on top of incinerator

The pouring machine addresses mold positioning and vibration issues by using telescopic rods and springs to stabilize the mold, enhancing forming efficiency and quality while ensuring easy demolding.

CN222222944UActive Publication Date: 2024-12-24YIXING LONGCHANG REFRACTORIES CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202323343747.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-07
Publication Date
2024-12-24
Estimated Expiration
2033-12-07

AI Technical Summary

Technical Problem

Existing pouring machines for special-shaped bricks on incinerators face issues with mold positioning and vibration, leading to inefficiencies and material offset during the pouring process, which affects the forming quality and ease of mold removal.

Method used

A pouring machine with a positioning system using telescopic rods, springs, and a spring-activated buckle to stabilize the mold, combined with a spiral tube for material transport and a vibrator for material compaction, ensuring precise material distribution and ease of mold removal.

Benefits of technology

The solution enhances the positioning and vibration control of the mold, improving the forming efficiency and quality of special-shaped bricks while facilitating easy demolding and reducing material offset.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222222944U_ABST
    Figure CN222222944U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of manufacturing devices of incinerators, and discloses a pouring machine for anti-corrosion pouring of special-shaped bricks at the top of an incinerator, the pouring machine comprises a processing table, a shaped brick forming mold, a side mounting plate, a pouring machine body and a mold upper cover, a conveying belt is mounted in the processing table, a positioning plate is fixedly connected to the exterior of the conveying belt, and the mold upper cover is fixedly connected to the side mounting plate. Threaded rods are installed on the two sides of the upper portion of the positioning plate, and the threaded rods are sleeved with side telescopic rods in a threaded mode. According to the pouring machine for anti-corrosion pouring of the special-shaped bricks at the top of the incinerator, an injection molding pipeline is installed at the lower end of the pouring machine body, meanwhile, the injection molding pipeline drives a mold upper cover to move to the upper end of a shaped brick forming mold, meanwhile, a gear motor is started, the gear motor drives a rack chain to rotate, and a spiral pipe is driven to rotate through a linkage relation; and the spiral pipe rotates to drive the materials to be conveyed into the mold forming groove, and the situation that the forming effect of the special-shaped bricks is affected due to uneven material conveying is avoided through quantification accuracy.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of incinerator preparation devices, in particular to a pouring machine for pouring corrosion-resistant special-shaped bricks on the top of an incinerator. Background Art

[0002] There are many classification methods from different perspectives. According to the incineration chamber, it can be divided into: single-chamber incinerator and multi-chamber incinerator. According to the relationship between the direction of combustion flue gas and garbage movement, the furnace body can be divided into downstream, countercurrent, alternating current and secondary flow. When the incinerator is produced, bricks are used to build it. At the same time, in order to improve the efficiency of the incinerator, it is necessary to drive the special-shaped bricks to improve the corrosion resistance, and the production of special-shaped bricks needs to be prepared by pouring machines.

[0003] During the filling machine processing, the pouring machine drives the anti-corrosion material to be transported to the inside of the mold, and uses the mold to drive the special-shaped bricks for preparation and molding. At the same time, after the mold is prepared and formed, the mold needs to be disassembled to drive the molded material to be taken out. However, during the mold pouring process, in order to ensure the adequacy of material pouring and reduce the phenomenon of mold hollowing, it is necessary to drive the mold to vibrate and level it. When the mold vibrates, it will cause the position between it and the pouring device to be remote. The offset between the pouring device and the mold will affect the pouring efficiency of the mold. For this reason, we proposed a pouring machine for anti-corrosion pouring of special-shaped bricks on the top of the incinerator. Utility Model Content

[0004] In view of the shortcomings of the existing casting machines for anti-corrosion casting of special-shaped bricks on the top of the incinerator, the utility model provides a casting machine for anti-corrosion casting of special-shaped bricks on the top of the incinerator, which has the function of controlling the brick forming mold to be installed on the upper end of the positioning plate, and adjusting the length of the side telescopic rod at the same time, and then the side telescopic rod drives the positioning buckle to be sleeved on the outside of the side mounting plate, and then the positioning buckle drives the brick forming mold to limit the position, and a spring is installed between the side telescopic rod and the positioning buckle, and the spring drives the brick forming mold to provide the advantage of elastic buffering capacity, thereby solving the problems raised in the above-mentioned background technology.

[0005] The utility model provides the following technical solutions: a pouring machine for anti-corrosion pouring of special-shaped bricks on the top of an incinerator, comprising a processing table, a brick forming mold, a side mounting plate, a pouring machine body and a mold cover, a conveyor belt is installed inside the processing table, a positioning plate is fixedly connected to the outside of the conveyor belt, threaded rods are installed on both sides of the upper part of the positioning plate, side telescopic rods are threadedly sleeved on the external threads of the threaded rods, a mold forming groove is opened inside the brick forming mold, a spring is fixedly connected to the inner side of the side telescopic rod, a positioning buckle is fixedly connected to the other side of the spring, side telescopic positioning rods are installed on the sides of the side telescopic rod and the positioning buckle, an injection pipe is installed between the pouring machine body and the mold cover, and a spiral tube is installed inside the injection pipe.

[0006] Preferably, the front end of the upper part of the processing table is movably sleeved with front and rear positioning plates, and the outside of the front and rear positioning plates is fixedly connected with positioning diagonal rods. The positioning plates are arranged at equal intervals outside the conveyor belt. After the brick forming mold is moved to the upper part of the positioning plate, and the front and rear positioning plates are installed on both sides of the brick forming mold, the front and rear positioning plates can clamp and position the brick forming mold.

[0007] Preferably, a groove is provided inside the side mounting plate, the lower end of the positioning buckle is movably sleeved inside the groove, the outside of the mounting positioning buckle of the side telescopic positioning rod contains a movable sleeve, the spring is installed between the side telescopic rod and the positioning buckle, the length of the side telescopic rod is adjusted, and then the positioning buckle drives the position of the side mounting plate to be limited, thereby facilitating the installation and positioning of the brick forming mold at the upper end of the positioning plate.

[0008] Preferably, the mold forming groove is formed in the same shape as the corrosion-resistant cast special-shaped brick, and the mold cover covers the upper end of the brick forming mold, while the lower end of the mold cover remains in contact with the top of the mold forming groove. The mold forming groove can drive the special-shaped brick to be formed and drive the mold to form an enclosed space.

[0009] Preferably, a pouring machine body is installed in the middle of the upper end of the processing table, a hydraulic rod is installed at the lower end of the pouring machine body, the lower part of the hydraulic rod is fixedly connected to the mold cover, a brick forming mold is placed on the upper end of the positioning plate, and the side of the brick forming mold is fixedly connected to the side mounting plate, a pouring device is arranged on the outside of the pouring machine body, three groups of injection pipes are installed at the lower end of the pouring machine body, each group of injection pipes are respectively connected to the mold forming grooves, the material can be extruded and shaped through the mold cover, and the injection pipe extends to the inside of the mold cover, and the injection pipe can drive the material inside the pouring machine body to be transferred to the inside of the brick forming mold.

[0010] Preferably, the top of the spiral tube is fixedly connected with a gear, the outside of the gear is movably sleeved with a rack chain, one end of the rack chain is installed with a gear motor, the spiral tube is arranged inside the lower end of the injection pipe, the rack chain is sequentially sleeved on the gear and the outside of the gear installed on the upper end of the gear motor, the gear motor is started, the gear motor drives the rack chain to rotate, the rack chain synchronously drives the gear to rotate, and then during the rotation of the spiral tube, the spiral tube drives the material through the injection pipe to be transported to the inside of the brick forming mold.

[0011] Preferably, a vibrator limiting shell is installed on the side of the mold upper cover, and a vibrator is movably sleeved on the lower end of the vibrator limiting shell. The vibrator is installed on both sides of the mold upper cover, and a vibrating hammer installed at the lower end of the vibrator is in contact with the side of the brick forming mold. When the vibrating hammer installed on the side of the vibrator is in contact with the side of the brick forming mold, the vibrating hammer can maintain the tightness of the material filled inside the brick forming mold.

[0012] Compared with the existing pouring machine for pouring special-shaped bricks for corrosion resistance on the top of the incinerator, the utility model has the following beneficial effects:

[0013] 1. The pouring machine for anti-corrosion pouring of special-shaped bricks on the top of the incinerator, by placing the brick forming mold on the upper end of the positioning plate, the brick forming mold drives the material to form and provide a movable space, and at the same time, a side telescopic rod is installed on the side of the brick forming mold, the length of the side telescopic rod is adjusted, and the threaded rod is rotated, the threaded rod drives one end of the positioning buckle to be movably sleeved inside the side mounting plate, and then the side mounting plate drives the brick forming mold to limit the position of the upper end of the positioning plate, and then the brick forming mold drives the material to be formed, thereby increasing the convenience of installing and disassembling the forming mold, and a spring is installed between the side telescopic rod and the positioning buckle, and when the spring drives the brick forming mold to vibrate, a movable range is provided.

[0014] 2. The pouring machine used for anti-corrosion pouring of special-shaped bricks on the top of the incinerator is equipped with an injection pipe through the lower end of the pouring machine body. At the same time, the injection pipe drives the mold cover to move to the upper end of the brick forming mold, and at the same time, the gear motor is started, and the gear motor drives the rack chain to rotate, and drives the spiral tube to rotate through the linkage relationship. The rotation of the spiral tube can drive the material to be transported to the inside of the mold forming groove. Through the accuracy of quantitative measurement, uneven material transmission can be avoided, thereby affecting the forming effect of the special-shaped bricks. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the cross-sectional structure of the main body of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the special-shaped brick forming mold of the utility model;

[0018] Figure 4 This is a schematic diagram of the side sectional structure of the clamping device of the utility model;

[0019] Figure 5 This is a schematic diagram of the main structure of the special-shaped brick of the utility model;

[0020] Figure 6 This is an enlarged structural diagram of the utility model at A;

[0021] Figure 7 It is a schematic diagram of the enlarged structure of point B of the utility model.

[0022] In the figure: 1. processing table; 2. conveyor belt; 3. positioning plate; 4. front and rear positioning plates; 5. positioning diagonal rod; 6. threaded rod; 7. side telescopic rod; 8. spring; 9. positioning buckle; 10. brick forming mold; 11. side mounting plate; 12. mold forming groove; 13. pouring machine body; 14. hydraulic rod; 15. mold cover; 16. injection pipe; 17. spiral tube; 18. gear; 19. rack chain; 20. gear motor; 21. side telescopic positioning rod; 22. vibrator limit housing; 23. vibrator. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 A pouring machine for anti-corrosion pouring of special-shaped bricks on the top of an incinerator, comprising a processing table 1, a brick forming mold 10, a side mounting plate 11, a pouring machine body 13 and a mold upper cover 15. A conveyor belt 2 is installed inside the processing table 1, and the conveyor belt 2 drives the tongue to move. A positioning plate 3 is fixedly connected to the outside of the conveyor belt 2. Threaded rods 6 are installed on both sides of the upper part of the positioning plate 3. The outer thread of the threaded rod 6 is sleeved with a side telescopic rod 7. The threaded rod 6 controls the height of the side telescopic rod 7. At the same time, the side telescopic rod 7 drives the positioning buckle 9 to squeeze and limit the position of the side mounting plate 11, and increases the position of the brick forming mold 10 at the upper end of the positioning plate 3. In order to ensure the stability of the mold, a mold forming groove 12 is provided inside the mold 10 for molding special-shaped bricks. A spring 8 is fixedly connected to the inner side of the side telescopic rod 7. A positioning buckle 9 is fixedly connected to the other side of the spring 8. A side telescopic positioning rod 21 is installed on the side of the side telescopic rod 7 and the positioning buckle 9. The side telescopic positioning rod 21 drives the position between the positioning buckle 9 and the side telescopic rod 7 to limit the process. An injection pipe 16 is installed between the pouring machine body 13 and the mold cover 15. A spiral pipe 17 is installed inside the injection pipe 16. The spiral pipe 17 is started and drives the material to be spirally transported downward.

[0025] See also Figure 6 The front end of the upper part of the processing table 1 is movably sleeved with front and rear positioning plates 4, and the outside of the front and rear positioning plates 4 is fixedly connected with positioning oblique rods 5. The positioning plates 3 are arranged at equal intervals outside the conveyor belt 2. By placing the positioning plates 3 outside the conveyor belt 2 and driving the positioning plates 3 to move with the conveyor belt 2, the positioning plates 3 can be moved to the lower end of the pouring device in sequence, and the pouring device pours the special-shaped bricks in sequence. At the same time, after the profile brick forming mold 10 is moved to the upper part of the positioning plate 3, and the front and rear positioning plates 4 are installed on both sides of the profile brick forming mold 10, the front and rear positioning plates 4 can clamp and position the position of the profile brick forming mold 10.

[0026] See also Figure 7 A groove is provided inside the side mounting plate 11, and the lower end of the positioning buckle 9 is movably sleeved inside the groove. The outside of the positioning buckle 9 of the side telescopic positioning rod 21 contains a movable sleeve. The spring 8 is installed between the side telescopic rod 7 and the positioning buckle 9. By controlling the side telescopic rod 7 to be installed on both sides of the brick forming mold 10, the side telescopic rod 7 is telescopically adjusted, and the side telescopic rod 7 drives the positioning buckle 9 to be movably sleeved inside the side mounting plate 11, that is, the position of the brick forming mold 10 at the upper end of the positioning plate 3 can be limited. At the same time, when the vibration hammer is started, the vibration hammer can control the brick forming mold 10 to vibrate, thereby increasing the stability of the molding material when it is filled inside the brick forming mold 10, and the spring 8 is installed on the side of the positioning buckle 9, and the spring 8 drives the brick forming mold 10 to provide activity space during vibration, thereby increasing convenience when the equipment is demolded.

[0027] See also Figure 3 The formation of the mold forming groove 12 is the same as the shape of the corrosion-resistant casting special-shaped brick. The mold cover 15 covers the upper end of the brick forming mold 10, and at the same time, the lower end of the mold cover 15 remains in contact with the top of the mold forming groove 12. By adjusting the mold forming groove 12 to be opened inside the brick forming mold 10, the mold forming groove 12 can drive the special-shaped brick to be formed, and at the same time drive the mold to form a closed space.

[0028] See also Figure 1A pouring machine body 13 is installed in the middle of the upper end of the processing table 1, a hydraulic rod 14 is installed at the lower end of the pouring machine body 13, and a mold cover 15 is fixedly connected to the lower part of the hydraulic rod 14. A brick forming mold 10 is placed on the upper end of the positioning plate 3, and a side mounting plate 11 is fixedly connected to the side of the brick forming mold 10. A pouring device is arranged on the outside of the pouring machine body 13, and three groups of injection molding pipes 16 are installed at the lower end of the pouring machine body 13. Each group of injection molding pipes 16 is respectively connected with the mold forming groove 12. By starting the hydraulic rod 14, the hydraulic rod 14 controls the height of the mold cover 15 for adjustment. At the same time, after the material is poured, the mold cover 15 can extrude and shape the material. At the same time, the injection molding pipe 16 extends to the inside of the mold cover 15, and at the same time, the injection molding pipe 16 can drive the material inside the pouring machine body 13 to be transferred to the inside of the brick forming mold 10.

[0029] See also Figure 2 The top of the spiral tube 17 is fixedly connected with a gear 18, and the outside of the gear 18 is movably sleeved with a rack chain 19. A gear motor 20 is installed at one end of the rack chain 19. The spiral tube 17 is arranged inside the lower end of the injection pipe 16, and the rack chain 19 is sequentially sleeved on the gear 18 and the outside of the gear installed on the upper end of the gear motor 20. The spiral tube 17 is installed inside the injection pipe 16, and the gear motor 20 is started at the same time. The gear motor 20 drives the rack chain 19 to rotate, and the rack chain 19 synchronously drives the gear 18 to rotate. Then, during the rotation of the spiral tube 17, the spiral tube 17 drives the material through the injection pipe 16 to be transported to the inside of the brick forming mold 10.

[0030] See also Figure 7 A vibrator limiting shell 22 is installed on the side of the mold cover 15, and a vibrator 23 is movably sleeved at the lower end of the vibrator limiting shell 22. The vibrator 23 is installed on both sides of the mold cover 15. The vibrating hammer installed at the lower end of the vibrator 23 is in contact with the side of the brick forming mold 10. The vibrator 23 belongs to the prior art. The working part of the vibrator 23 is a rod-shaped hollow cylinder with an eccentric vibrator installed inside. It rotates at high speed driven by a motor to generate high-frequency and slight vibrations. No further details are given here. A vibrator limiting shell 22 is installed on the side of the mold cover 15. When the mold cover 15 covers the upper end of the brick forming mold 10, the position of the vibrator limiting shell 22 is adjusted to drive the vibrating hammer installed on the side of the vibrator 23 to contact the side of the brick forming mold 10. The vibrating hammer can maintain the tightness of the material filled inside the brick forming mold 10.

[0031] Working principle: When in use, a brick forming mold 10 is placed on the upper part of the positioning plate 3, and the conveyor belt 2 drives the brick forming mold 10 to move to the lower end of the mold cover 15. At the same time, after the mold cover 15 is controlled to move to the upper end of the brick forming mold 10, the material is driven to be transported to the inside of the mold forming groove 12 through the pouring machine body 13, and the mold cover 15 limits the top of the brick forming mold 10, and at the same time, the gear motor 20 is started, and the gear motor 20 drives the spiral tube 17 to rotate, and the spiral tube 17 evenly drives the material to be transmitted to the inside of the mold forming groove 12, and at the same time, the vibrator 23 is started, and the vibrator 23 drives the filler to stir, and at the same time, after adjusting the height of the side telescopic rod 7, the side telescopic rod 7 drives the positioning buckle 9 to extend to the inside of the upper end of the side mounting plate 11, and then the side mounting plate 11 drives the position of the brick forming mold 10 to be limited, and then the convenience is increased during the subsequent demolding.

[0032] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A pouring machine for pouring special-shaped bricks for anti-corrosion casting on the top of an incinerator, comprising a processing table (1), a brick forming mold (10), a side mounting plate (11), a pouring machine body (13) and a mold upper cover (15), wherein a conveyor belt (2) is installed inside the processing table (1), a positioning plate (3) is fixedly connected to the outside of the conveyor belt (2), threaded rods (6) are installed on both sides of the upper part of the positioning plate (3), and the outer threads of the threaded rods (6) are sleeved with side telescopic rods (7), and a mold forming groove (12) is opened inside the brick forming mold (10), characterized in that: A spring (8) is fixedly connected to the inner side of the side telescopic rod (7), a positioning buckle (9) is fixedly connected to the other side of the spring (8), a side telescopic positioning rod (21) is installed on the side of the side telescopic rod (7) and the positioning buckle (9), an injection pipe (16) is installed between the casting machine body (13) and the mold upper cover (15), and a spiral tube (17) is installed inside the injection pipe (16).

2. A pouring machine for pouring special-shaped bricks for corrosion-resistant incinerator top according to claim 1, characterized in that: The front end of the upper part of the processing table (1) is movably sleeved with front and rear positioning plates (4), the outside of the front and rear positioning plates (4) is fixedly connected with a positioning inclined rod (5), and the positioning plates (3) are arranged at equal intervals outside the conveyor belt (2).

3. A pouring machine for pouring special-shaped bricks for corrosion-resistant pouring of incinerator top according to claim 1, characterized in that: A groove is provided inside the side mounting plate (11), the lower end of the positioning buckle (9) is movably sleeved inside the groove, the outside of the mounting positioning buckle (9) of the side telescopic positioning rod (21) contains a movable sleeve, and the spring (8) is installed between the side telescopic rod (7) and the positioning buckle (9).

4. A pouring machine for pouring special-shaped bricks for corrosion-resistant pouring of incinerator top according to claim 1, characterized in that: The mold forming groove (12) is formed in the same shape as the anti-corrosion cast special-shaped brick, and the mold upper cover (15) covers the upper end of the brick forming mold (10), while the lower end of the mold upper cover (15) remains in a fit with the top end of the mold forming groove (12).

5. The pouring machine for pouring special-shaped bricks for corrosion-resistant pouring of the top of an incinerator according to claim 1, characterized in that: A pouring machine body (13) is installed in the middle of the upper end of the processing table (1), a hydraulic rod (14) is installed at the lower end of the pouring machine body (13), and the lower part of the hydraulic rod (14) is fixedly connected to a mold upper cover (15), a brick forming mold (10) is placed at the upper end of the positioning plate (3), and a side mounting plate (11) is fixedly connected to the side of the brick forming mold (10), and a pouring device is arranged outside the pouring machine body (13), and three groups of injection pipes (16) are installed at the lower end of the pouring machine body (13), and each group of injection pipes (16) is respectively connected to the mold forming groove (12).

6. A pouring machine for pouring special-shaped bricks for corrosion-resistant pouring of incinerator top according to claim 1, characterized in that: The top end of the spiral tube (17) is fixedly connected to a gear (18), the outside of the gear (18) is movably sleeved with a rack chain (19), one end of the inside of the rack chain (19) is installed with a gear motor (20), the spiral tube (17) is arranged inside the lower end of the injection molding pipe (16), and the rack chain (19) is sequentially sleeved on the outside of the gear (18) and the gear motor (20) installed at the upper end.

7. A pouring machine for pouring special-shaped bricks for corrosion-resistant pouring of incinerator top according to claim 1, characterized in that: A vibrator limiting shell (22) is installed on the side of the mold upper cover (15), and a vibrator (23) is movably sleeved on the lower end of the vibrator limiting shell (22). The vibrator (23) is installed on both sides of the mold upper cover (15), and a vibrating hammer installed at the lower end of the vibrator (23) is in contact with the side of the brick forming mold (10).