Automatic demolding device of small component production line

Abstract

The utility model discloses an automatic demolding device of a small component production line. The automatic demolding device comprises a machine base, a vibration mechanism arranged on the machine base, a receiving mechanism arranged on a vibration platform mechanism and used for receiving components after making contact with a mold and vibrating, and a conveying mechanism arranged on the machine base in a lifting mode and used for conveying the mold. When a mold and a component before demolding are conveyed to a demolding position along with the conveying mechanism, the conveying mechanism moves downwards to the height lower than the receiving mechanism, the mold and the component before demolding are placed on the receiving mechanism in the descending process of the conveying mechanism, the vibration mechanism is started, and the component is placed on the receiving mechanism after falling off from the mold in the vibration process. After demolding is completed, the vibration mechanism stops working, the conveying mechanism moves upwards to reset, the mold and the component obtained after demolding are placed on the conveying mechanism, and the mold and the component obtained after demolding are output by the conveying mechanism; finally, demolding is facilitated, and completeness of the component after demolding is guaranteed.

Description

Technical Field

[0001] The utility model relates to the field of small component production equipment, in particular to an automatic demoulding device for a small component production line. Background Art

[0002] Prefabricated components (referred to as components) refer to various components manufactured by pre-forming methods. Compared with on-site manufacturing, pre-formed components are usually completed in factories and then transported to the site for use. This concept is mainly used in the construction field. According to the material properties, it can be divided into steel structure components, wood structure components, concrete components, stone components, etc.

[0003] In a small component production line, there is a step of demoulding the components in the mold (such as concrete brick components). The traditional demoulding method usually directly transports the mold combined with the component to a vibration platform for demoulding. There are problems such as time-consuming and labor-intensive demoulding and the components are easily broken. Utility Model Content

[0004] The utility model aims to provide an automatic demoulding device for a small component production line, which has the functions of facilitating demoulding and ensuring the integrity of the components after demoulding.

[0005] The above technical purpose of the utility model is achieved through the following technical solutions: an automatic demoulding device for a small component production line, including a machine base, a vibration mechanism arranged on the machine base, a receiving mechanism arranged on the vibration platform mechanism and receiving the component after contacting the mold and vibrating, and a conveying mechanism arranged on the machine base for lifting and lowering and conveying the mold, wherein the conveying mechanism does not interfere with the receiving mechanism during the lifting process; when the conveying mechanism moves upward and is higher than the receiving mechanism, the conveying mechanism is used to convey the mold and component before demoulding, or the mold and component after demoulding; when the conveying mechanism moves downward and is lower than the receiving mechanism, the mold is placed on the receiving mechanism and demoulding is performed with the vibration of the vibration mechanism, and the demoulding component is placed on the receiving mechanism.

[0006] By adopting the above technical scheme, when the mold and component before demoulding are transported to the demoulding position by the conveying mechanism, the conveying mechanism moves downward to a height lower than the receiving mechanism, and the mold and component before demoulding are placed on the receiving mechanism as the conveying mechanism descends, and the vibration mechanism is started. The component falls off the mold during the vibration process and is placed on the receiving mechanism. After the demoulding is completed, the vibration mechanism stops working, and the conveying mechanism moves upward to reset, so that the mold and component after demoulding are placed on the conveying mechanism, and the conveying mechanism outputs the mold and component after demoulding; finally, it facilitates demoulding and ensures the integrity of the component after demoulding.

[0007] A further setting of the present utility model is as follows: The vibration mechanism includes a vibration platform, a vibration motor arranged at the bottom of the vibration platform, four brackets arranged in pairs on both sides of the machine base, and vibration springs arranged between the vibration platform and the brackets.

[0008] By adopting the above technical solution, when the vibration motor works, it drives the vibration platform to vibrate, and the vibration platform drives the receiving mechanism in contact with the mold to vibrate, thereby realizing the demolding operation.

[0009] A further setting of the present utility model is as follows: The vibration mechanism further includes a rubber rod arranged between the vibration platform and the brackets, and both ends of the rubber rod are respectively inserted into the vibration platform and the brackets.

[0010] By adopting the above technical solution, a rubber rod is arranged between the vibration platform and the brackets, so that the vibration platform and the machine base are softly connected, and the machine base does not vibrate accordingly, ensuring the service life of the machine base and the vibration platform.

[0011] A further setting of the present utility model is as follows: The receiving mechanism includes a plurality of receiving beams arranged on the vibration platform and in an inverted "U" shape. Positioning grooves for placing the edges on both sides of the mold are arranged at both ends of the receiving beam, and the component falls on the upper surfaces of the corresponding two receiving beams during demolding.

[0012] By adopting the above technical solution, the positioning grooves at both ends of the receiving beam can limit the edges on both sides of the mold, preventing the mold from slipping during vibration. At the same time, the receiving mechanism includes a plurality of receiving beams, and the component falls on the upper surfaces of the corresponding two receiving beams during demolding to ensure the integrity of the component after demolding.

[0013] A further setting of the present utility model is as follows: Inverted "U" - shaped connecting frames are arranged at the front and rear ends of the machine base. The conveying mechanism includes two lifting beams respectively arranged on both sides of the two connecting frames in a lifting manner, two connecting beams respectively arranged between the two ends of the two lifting beams, a support plate in an inverted "U" shape arranged on one of the connecting beams, a plurality of driving rollers with one end rotatably connected to the support plate and the other end rotatably connected to the lifting beam without the support plate, a reduction motor arranged on the lifting beam with the support plate and chain - driven to the first driving roller, and a plurality of lifting cylinders arranged between the machine base and the lifting beam. Any two adjacent driving rollers are chain - driven in the space between the support plate and the lifting beam, and the plurality of receiving beams do not interfere with the plurality of driving rollers.

[0014] By adopting the above technical solution, in the conveying mechanism, the lifting cylinder can drive the lifting beam to lift, the lifting beam drives the plurality of driving rollers to lift, the chain drive connection between the reduction motor and the first driving roller, and the chain drive connection between adjacent two driving rollers enable the plurality of driving rollers to convey the mold and the component during rotation.

[0015] The utility model is further configured as follows: guide limit rods are respectively arranged on the two lifting beams, and ends of the two guide limit rods extend in directions away from each other.

[0016] By adopting the above technical solution, in the process of the mold and components entering the multiple driving rollers of the conveying mechanism before demolding, the two guide limit rods can guide the position of the front and rear sides of the mold so that the mold is embedded in the positioning groove of the receiving beam. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of the utility model (combined with a mold);

[0018] Figure 2 It is another structural schematic diagram of the utility model;

[0019] Figure 3 It is a structural schematic diagram of the vibration platform and receiving mechanism in the utility model;

[0020] Figure 4 yes Figure 1 A local enlarged view at A in the figure;

[0021] Figure 5 It is a partial structural schematic diagram of the conveying mechanism in the utility model.

[0022] Figure numerals: 1. base; 11. connecting frame; 2. vibration mechanism; 21. vibration platform; 22. vibration motor; 23. bracket; 24. vibration spring; 25. rubber rod; 3. receiving mechanism; 31. receiving beam; 4. conveying mechanism; 41. lifting beam; 42. connecting beam; 43. support plate; 44. driving roller; 45. reduction motor; 46. lifting cylinder; 47. guide limit rod. DETAILED DESCRIPTION

[0023] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0024] Embodiment: An automatic demoulding device for a small component production line includes a machine base 1, a vibration mechanism 2 arranged on the machine base 1, a receiving mechanism 3 arranged on a vibration platform 21 mechanism and receiving the component after contacting the mold and vibrating, and a conveying mechanism 4 that is lifted and lowered on the machine base 1 and conveys the mold, and the conveying mechanism 4 does not interfere with the receiving mechanism 3 during the lifting process; when the conveying mechanism 4 moves upward and is higher than the receiving mechanism 3, the conveying mechanism 4 is used to convey the mold and the component before demoulding, or the mold and the component after demoulding; when the conveying mechanism 4 moves downward and is lower than the receiving mechanism 3, the mold is placed on the receiving mechanism 3 and demoulding is performed with the vibration of the vibration mechanism 2, and the demoulding component is placed on the receiving mechanism 3.

[0025] The vibration mechanism 2 includes a vibration platform 21, a vibration motor 22 arranged at the bottom of the vibration platform 21, four brackets 23 arranged in pairs on both sides of the machine base 1, vibration springs 24 arranged between the vibration platform 21 and the brackets 23, and rubber rods 25 with both ends inserted between the vibration platform 21 and the brackets 23.

[0026] The receiving mechanism 3 includes a plurality of receiving beams 31 arranged on the vibration platform 21 and in an inverted "U" shape. Positioning grooves for resting the two side edges of the mold are arranged at both ends of the receiving beam 31. The component falls on the upper surfaces of the corresponding two receiving beams 31 during demolding. The spacing of the receiving beams 31 for receiving the components is distributed according to the positions of the components on the actual mold.

[0027] Inverted "U"-shaped connecting frames 11 are arranged at the front and rear ends of the machine base 1. The conveying mechanism 4 includes two lifting beams 41 respectively arranged on both sides of the two connecting frames 11 in a lifting manner, two connecting beams 42 respectively arranged between the two ends of the two lifting beams 41, a support plate 43 arranged on one of the connecting beams 42 and in an inverted "U" shape, a plurality of driving rollers 44 with one end rotatably connected to the support plate 43 and the other end rotatably connected to the lifting beam 41 without the support plate 43, a reduction motor 45 arranged on the lifting beam 41 with the support plate 43 and connected to the first driving roller 44 through chain drive, and a plurality of lifting cylinders 46 arranged between the machine base 1 and the lifting beam 41. Any two adjacent driving rollers 44 are connected through chain drive in the space between the support plate 43 and the lifting beam 41. The plurality of receiving beams 31 do not interfere with the plurality of driving rollers 44. At the same time, guiding and limiting rods 47 are respectively arranged on the two lifting beams 41, and the ends of the two guiding and limiting rods 47 extend in directions away from each other.

[0028] Implementation effect: When the mold and the component before demolding are conveyed to the demolding position by the conveying mechanism 4, the conveying mechanism 4 moves downward to a height lower than that of the receiving mechanism 3. The mold and the component before demolding are placed on the receiving mechanism 3 during the downward movement of the conveying mechanism 4. The vibration mechanism 2 is started, and the component falls off the mold during vibration and is placed on the receiving mechanism 3. After demolding is completed, the vibration mechanism 2 stops working, and the conveying mechanism 4 moves upward to reset, so that the mold and the component after demolding are placed on the conveying mechanism 4, and the conveying mechanism 4 outputs the mold and the component after demolding; finally, it has the functions of facilitating demolding and ensuring the integrity of the component after demolding.

[0029] A rubber rod 25 is provided between the vibration platform 21 and the bracket 23, so that the vibration platform 21 and the machine base 1 are softly connected, so that the machine base 1 does not vibrate, and the service life of the machine base 1 and the vibration platform 21 is ensured. The positioning grooves at both ends of the receiving beam 31 can limit the edges of the mold on both sides to prevent the mold from slipping during vibration. At the same time, the receiving mechanism 3 includes multiple receiving beams 31, and the component falls on the upper surfaces of the corresponding two receiving beams 31 during demolding to ensure the integrity of the component after demolding. In the conveying mechanism 4, the lifting cylinder 46 can drive the lifting beam 41 to rise and fall, and the lifting beam 41 drives multiple driving rollers 44 to rise and fall. The reduction motor 45 is connected to the chain drive of the first driving roller 44, and the chain drive connection between the two adjacent driving rollers 44 enables the conveying of molds and components during the rotation of the multiple driving rollers 44.

[0030] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.

Claims

1. An automatic demoulding device for a small component production line, characterized in that: It includes a machine base (1), a vibration mechanism (2) arranged on the machine base (1), a receiving mechanism (3) arranged on the vibration platform (21) mechanism and realizing the receiving of components after contacting the vibrating mold, and a conveying mechanism (4) arranged on the machine base (1) in a lifting manner and realizing the conveying of the mold. The conveying mechanism (4) does not interfere with the receiving mechanism (3) during the lifting process. When the conveying mechanism (4) moves upward and is higher than the receiving mechanism (3), the conveying mechanism (4) is used to convey the mold and components before demolding or the mold and components after demolding; when the conveying mechanism (4) moves downward and is lower than the receiving mechanism (3), the mold is placed on the receiving mechanism (3) and demolds along with the vibration of the vibration mechanism (2), and the components after demolding are placed on the receiving mechanism (3).

2. The automatic demoulding device for a small component production line according to claim 1, characterized in that: The vibration mechanism (2) includes a vibration platform (21), a vibration motor (22) arranged at the bottom of the vibration platform (21), four brackets (23) arranged in pairs on both sides of the machine base (1), and vibration springs (24) arranged between the vibration platform (21) and the brackets (23).

3. The automatic demoulding device for a small component production line according to claim 2, characterized in that: The vibration mechanism (2) further includes rubber rods (25) arranged between the vibration platform (21) and the brackets (23), and both ends of the rubber rods (25) are respectively inserted into the vibration platform (21) and the brackets (23).

4. The automatic demoulding device for a small component production line according to claim 1, characterized in that: The receiving mechanism (3) includes a plurality of receiving beams (31) arranged on the vibration platform (21) and in an inverted "U" shape. Positioning grooves for the two side edges of the mold to rest on are arranged at both ends of the receiving beam (31), and the components fall on the upper surfaces of the corresponding two receiving beams (31) during demolding.

5. The automatic demoulding device for a small component production line according to claim 4, characterized in that: Inverted "U" - shaped connecting frames (11) are arranged at the front and rear ends of the machine base (1). The conveying mechanism (4) includes two lifting beams (41) respectively arranged on both sides of the two connecting frames (11) in a lifting manner, two connecting beams (42) respectively arranged between the two ends of the two lifting beams (41), a support plate (43) arranged on one of the connecting beams (42) and in an inverted "U" shape, a plurality of driving rollers (44) with one end rotatably connected to the support plate (43) and the other end rotatably connected to the lifting beam (41) without the support plate (43), a reduction motor (45) arranged on the lifting beam (41) with the support plate (43) and connected to the first driving roller (44) through chain drive, and a plurality of lifting cylinders (46) arranged between the machine base (1) and the lifting beam (41). Any two adjacent driving rollers (44) are connected through chain drive in the space between the support plate (43) and the lifting beam (41), and the plurality of receiving beams (31) do not interfere with the plurality of driving rollers (44).

6. The automatic demoulding device for a small component production line according to claim 5, characterized in that: Guide limiting rods (47) are respectively arranged on the two lifting beams (41), and the ends of the two guide limiting rods (47) extend in directions away from each other.

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