Basalt fiber cutting device

By designing multi-directional cutting components and efficient cutting devices, the problem of low single-directional cutting efficiency of existing basalt fiber cutting devices is solved, multi-dimensional cutting and environmental optimization are achieved, and work efficiency is improved.

CN222223106UActive Publication Date: 2024-12-24ANHUI XIANGYE BUILDING MATERIALS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420652197.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-01
Publication Date
2024-12-24
Estimated Expiration
2034-04-01

AI Technical Summary

Technical Problem

The existing basalt fiber cutting devices can only be cut in one direction, which has low working efficiency and requires multiple conversions of positions to be processed after cutting, resulting in low efficiency.

Method used

A basalt fiber cutting device including vertical and transverse cutting components is designed, using a linear motor-driven high-pressure nozzle and an electro-hydraulic rod cutting knife, combined with an inclined design of conveyor rollers and protective covers to achieve multi-directional cutting and efficient cutting.

Benefits of technology

Multi-size cutting on a conveyor belt is achieved, which improves work efficiency and optimizes the working environment with protective covers and anti-slip sleeves, ensuring that standard rectangular parts are cut out without stopping.

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Abstract

The utility model belongs to the technical field of cutting devices, and particularly relates to a basalt fiber cutting device. Comprising a plurality of supports, fixing plates are fixedly connected between the supports, conveying rollers are installed between the fixing plates, and a vertical cutting assembly and a transverse cutting assembly are arranged between the fixing plates and correspond to the conveying rollers. According to the basalt fiber cutting device, the cutting requirement of the corresponding size is met through one conveying belt, and basalt fibers can be well cut open through different cutting modes; besides, according to the cutting characteristics of the water jet cutter, a corresponding protective cover is designed around the high-pressure spray head, high-pressure water can be prevented from splashing, and the working environment is optimized; and due to the obliquely designed cutter head, standard rectangular pieces can be cut under the condition that the conveying rollers are not stopped.
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Description

Technical Field

[0001] The utility model belongs to the technical field of cutting devices, and in particular relates to a basalt fiber cutting device. Background Art

[0002] Basalt fiber: Continuous fiber drawn from natural basalt. It is a continuous fiber drawn at high speed through a platinum-rhodium alloy drawing plate after the basalt material is melted at 1450℃~1500℃. The color of pure natural basalt fiber is generally brown. Basalt fiber is a new type of inorganic environmentally friendly green high-performance fiber material without any harm. Therefore, it is a veritable green and environmentally friendly material. my country has listed basalt fiber as one of the four major fibers for key development and has achieved industrial production. Basalt continuous fiber has been widely used in fiber reinforced composite materials, friction materials, shipbuilding materials, thermal insulation materials, automotive industry, high-temperature filtration fabrics and protection fields.

[0003] Publication (Announcement) No.: CN210969059U. The utility model relates to the technical field of composite board cutting, and in particular to a basalt fiber composite board cutting device, comprising a base plate, a support plate bolted to the top of the base plate, and a top plate bolted to the top of the support plate. The utility model solves the problem that dust and residue generated during cutting pose a threat to human health, and that basalt is heavy and difficult to carry, by arranging a first electric telescopic rod, a motor, a fixing device, a cutting wheel, a groove, a roller, an ash drop hole, a dust removal cabinet, an air outlet, a fan, a partition, a fixing plate, a second electric telescopic rod, a lifting platform, an air inlet cover, a first filter screen plate, a second filter screen plate, and a mounting seat. The basalt fiber composite board cutting device has the functions of collecting dust and residue generated during cutting to prevent them from being inhaled and posing a threat to human health, and lifting and lowering basalt, thereby reducing the work intensity of the staff and reducing the work efficiency.

[0004] After analysis, it is found that this solution can only cut basalt fiber in one direction. However, after production, it is necessary to cut basalt fiber of corresponding size through Baitong direction to facilitate later processing. After cutting, this solution also needs to be transferred to the next position for processing and cutting, and the work efficiency is low. In view of the above problems, the solution needs to be optimized and improved. Utility Model Content

[0005] In order to solve the problems existing in the background technology, the utility model provides a basalt fiber cutting device, which can cut basalt fibers of different sizes at the same time.

[0006] The utility model provides a basalt fiber cutting device, comprising a plurality of brackets, wherein fixed plates are fixedly connected between the brackets, conveying rollers are installed between the fixed plates, and a vertical cutting component and a horizontal cutting component are provided between the fixed plates corresponding to the conveying rollers; the horizontal cutting component comprises a gantry frame 1 located between the fixed plates, the gantry frame 1 is provided with a groove, a linear motor is fixedly installed in the groove, a moving block is fixedly installed on the movable end of the linear motor, a pipeline 1 is fixedly installed on the lower side of the moving block, a pipeline 2 is sleeved and connected at the lower end of the pipeline, a high-pressure nozzle is fixedly installed at the lower end of the pipeline 2, a limiting plate is fixedly installed on the pipeline 2 and located above the high-pressure nozzle, a spring is symmetrically fixedly installed on the lower side of the limiting plate corresponding to the pipeline 2, a protective cover is fixedly installed on the other end of the spring, a plurality of pulleys are evenly rotated and connected at the opening of the protective cover, the protective cover is slidably connected to the pipeline 2, a water pipe is fixedly installed on the gantry frame 1, and the water pipe is communicated with the pipeline 1 and the pipeline 2 through the moving block.

[0007] Furthermore, the vertical cutting assembly includes a gantry frame 2 located between the fixed plates, an electric hydraulic rod is fixedly mounted on the gantry frame 2, and a cutting knife is fixedly mounted on the movable end of the electric hydraulic rod.

[0008] Furthermore, a sliding rod is inserted on the second gantry, and the sliding rod is fixedly connected to the cutting knife.

[0009] Furthermore, a support plate is fixedly mounted on the fixed plate, and a pressing roller is rotatably connected between the support plates.

[0010] Furthermore, the gantry frame 1 and the pressing roller are both inclined at 45 degrees to the conveying roller.

[0011] Furthermore, the conveying roller is provided with an anti-slip sleeve.

[0012] Furthermore, a reinforcement rod is symmetrically fixedly installed on the moving block, and a stabilizing block is fixedly connected to the other end of the reinforcement rod, and the stabilizing block is fixedly connected to the pipeline.

[0013] Beneficial effects of the utility model:

[0014] The utility model realizes the cutting requirements of corresponding sizes through a conveyor belt, and can well cut the basalt fiber through different cutting methods; in addition, according to the cutting characteristics of the water knife, a corresponding protective cover is designed around the high-pressure nozzle to prevent the splashing of high-pressure water and optimize the working environment; the inclined design of the knife head can ensure that standard rectangular pieces can be cut without stopping the conveying roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1This is a front stereoscopic diagram of a basalt fiber cutting device of the utility model.

[0016] Figure 2 It is a rear stereoscopic diagram of a basalt fiber cutting device of the utility model.

[0017] Figure 3 This is an exploded view of pipeline 1 and pipeline 2 of a basalt fiber cutting device of the utility model.

[0018] Figure 4 This is a schematic diagram of area A of a basalt fiber cutting device of the utility model.

[0019] Figure 5 The utility model is a top view of a gantry frame of a basalt fiber cutting device.

[0020] As shown in the figure:

[0021] 1. Bracket, 2. Fixed plate, 3. Conveyor roller, 4. Gantry 1, 5. Groove, 6. Stabilizer block, 7. Moving block, 8. Pipeline 1, 9. Pipeline 2, 10. High-pressure nozzle, 11. Limit plate, 12. Spring, 13. Protective cover, 14. Pulley, 15. Water pipe, 16. Gantry 2, 17. Electric hydraulic rod, 18. Cutting knife, 19. Sliding rod, 20. Support plate, 21. Pressing roller, 22. Anti-slip sleeve, 23. Reinforcement rod. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] In the description of the utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood according to specific circumstances.

[0024] Please see all instructions drawings:

[0025] A basalt fiber cutting device comprises a plurality of brackets 1, wherein fixed plates 2 are fixedly connected between the brackets 1, conveying rollers 3 are installed between the fixed plates 2, and vertical cutting components and horizontal cutting components are arranged between the fixed plates 2 corresponding to the conveying rollers 3;

[0026] The transverse cutting assembly includes a gantry 4 located between the fixed plates 2, the gantry 4 is provided with a groove 5, a linear motor is fixedly installed in the groove 5, a moving block 7 is fixedly installed on the movable end of the linear motor, and the linear motor can drive the moving block 7 to move linearly; a pipeline 8 is fixedly installed on the lower side of the moving block 7, a pipeline 2 9 is sleeved and connected to the lower end of the pipeline 8, a high-pressure nozzle 10 is fixedly installed on the lower end of the pipeline 29, and a limited The limit plate 11 has a spring 12 symmetrically fixedly installed on the lower side of the limit plate 11 corresponding to the pipeline 2 9, and a protective cover 13 is fixedly installed on the other end of the spring 12. The opening of the protective cover 13 is evenly rotated and connected with a number of pulleys 14. The protective cover 13 is slidably connected to the pipeline 2 9. A water pipe 15 is fixedly installed on the gantry 1 4. The other end of the water pipe 15 is connected to an external water source, and the water pump delivers high-pressure water into the delivery pipe 15; the water pipe 15 is connected to the pipeline 1 8 and the pipeline 2 9 through the moving block 7;

[0027] From the above description, it can be seen that when the basalt fiber is transported on the conveyor roller 3, it is first cut by the vertical cutting assembly. After cutting, the linear motor on the gantry 4 moves, driving the moving block 7 to move, driving the pipeline 1 8 and the pipeline 2 9 to move. The pipeline 1 8 and the pipeline 2 9 are plug-in connected and interconnected, and can be telescopically moved. When the pulley 14 on the protective cover 13 contacts the basalt fiber, the pipeline 2 9 will move upward. At the same time, the spring 12 drives the protective cover 13 to continuously provide pressure to the basalt fiber, ensuring that the high-pressure water sprayed by the high-pressure nozzle 10 can cut the basalt fiber without splashing the corresponding water and sand and gravel in the water, thereby protecting the working environment.

[0028] As a technical optimization solution of the utility model, the vertical cutting assembly includes a gantry 16 located between the fixed plates 2, and the gantry 16 is arranged perpendicular to the fixed plates 2; an electric hydraulic rod 17 is fixedly installed on the gantry 16, and a cutting knife 18 is fixedly installed on the movable end of the electric hydraulic rod 17;

[0029] It can be seen from the above description that the cutting knife 18 can divide the basalt fiber into two equal sections to achieve corresponding vertical cutting. Through the adjustment of the electric hydraulic rod 17, the working requirements of basalt fibers of different sizes can be met.

[0030] As a technical optimization solution of the utility model, a slide bar 19 is inserted on the gantry 16, and the slide bar 19 is fixedly connected to the cutting knife 18;

[0031] It can be seen from the above description that the slide bar 19 can improve the movement stability of the cutting blade 18 .

[0032] As a technical optimization solution of the utility model, a support plate 20 is fixedly installed on the fixed plate 2, and a pressing roller 21 is rotatably connected between the support plates 20;

[0033] It can be seen from the above description that the pressing roller 21 can perform pressing before performing transverse cutting, so as to facilitate effective cutting by the water jet.

[0034] As a technical optimization solution of the utility model, the gantry 4 and the pressing roller 21 are inclined at 45 degrees to the conveying roller 3;

[0035] From the above description, it can be seen that the inclined gantry 4 can perform rectangular cutting without stopping the movement of the conveying roller 3.

[0036] As a technical optimization solution of the utility model, the conveying roller 3 is provided with an anti-slip sleeve 22, and the anti-slip sleeve 22 is also adjusted and designed accordingly for the moving path of the gantry 4;

[0037] It can be seen from the above description that the anti-slip sleeve 22 can increase the friction between the conveying roller 3 and the basalt fiber, thereby improving the conveying efficiency.

[0038] As a technical optimization solution of the utility model, a reinforcement rod 23 is symmetrically fixedly installed on the moving block 7, and the other end of the reinforcement rod 23 is fixedly connected to a stabilizing block 6, and the stabilizing block 6 is fixedly connected to the pipeline 8;

[0039] From the above description, it can be seen that the reinforcement rod 23 can improve the rigidity of the pipeline 8.

[0040] Working principle:

[0041] First, the electric hydraulic rod 17 is adjusted to adjust the height of the cutting knife 18, the power is started, and the conveying roller 3 is operated to drive the basalt fiber to move, and the basalt fiber is first cut by the cutting knife 18, and then cut by the water jet of the high-pressure nozzle 10, so that the basalt fiber is cut into an ideal shape. The entire working environment is protected by the protective cover 13, which can effectively improve the environmental quality.

[0042] The above describes the utility model and its implementation methods, which are not restrictive. The specific implementation method is only one of the implementation methods of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it, without departing from the purpose of the invention of the utility model, they can design a structure and embodiment similar to the technical solution without creativity, which should belong to the protection scope of the utility model.

Claims

1. A basalt fiber cutting device, comprising a plurality of brackets, wherein fixing plates are fixedly connected between the brackets, and conveying rollers are installed between the fixing plates, characterized in that: A vertical cutting assembly and a horizontal cutting assembly are provided between the fixed plates corresponding to the conveying rollers; the horizontal cutting assembly includes a gantry frame 1 located between the fixed plates, the gantry frame 1 is provided with a groove, a linear motor is fixedly installed in the groove, a moving block is fixedly installed on the movable end of the linear motor, a pipeline 1 is fixedly installed on the lower side of the moving block, a pipeline 2 is sleeved and connected to the lower end of the pipeline, a high-pressure nozzle is fixedly installed on the lower end of the pipeline, a limiting plate is fixedly installed on the pipeline 2 and above the high-pressure nozzle, a spring is symmetrically fixedly installed on the lower side of the limiting plate corresponding to the pipeline 2, a protective cover is fixedly installed on the other end of the spring, a number of pulleys are evenly rotated and connected at the opening of the protective cover, the protective cover is slidably connected to the pipeline 2, a water pipe is fixedly installed on the gantry frame 1, and the water pipe is interconnected with the pipeline 1 and the pipeline 2 through the moving block.

2. A basalt fiber cutting device according to claim 1, characterized in that: The vertical cutting assembly comprises a gantry frame 2 located between the fixed plates, an electric hydraulic rod is fixedly mounted on the gantry frame 2, and a cutting knife is fixedly mounted on the movable end of the electric hydraulic rod.

3. The basalt fiber cutting device according to claim 2, characterized in that: A sliding rod is inserted on the second gantry frame, and the sliding rod is fixedly connected to the cutting knife.

4. The basalt fiber cutting device according to claim 3, characterized in that: A support plate is fixedly mounted on the fixed plate, and a pressing roller is rotatably connected between the support plates.

5. The basalt fiber cutting device according to claim 4, characterized in that: The gantry frame 1 and the pressing roller are both inclined at 45 degrees to the conveying roller.

6. The basalt fiber cutting device according to claim 1, characterized in that: The conveying roller is provided with an anti-slip sleeve.

7. The basalt fiber cutting device according to claim 1, characterized in that: The moving block is symmetrically fixedly mounted with a reinforcement rod, the other end of the reinforcement rod is fixedly connected with a stabilizing block, and the stabilizing block is fixedly connected to the pipeline.