Conveyor deviation rectifying device
By designing hydraulically driven bias correction wheel sets and roller brackets on the belt conveyor, the problems of conveyor belt deviation and wear are solved, and the stable operation and service life of the conveyor belt are achieved.
Patent Information
- Application Number
- CN202420850615.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-04-23
AI Technical Summary
During the use of belt conveyors, the conveyor belt is distorted due to local stress changes. The existing anti-biasing methods have limited effects, resulting in serious wear on the side of the conveyor belt, affecting its service life.
A conveyor correction device is designed, including a roller bracket, a hydraulic cylinder and a correction wheel set. Through the power of the hydraulic cylinder, the correction wheel set can move and swing on both sides of the conveyor belt running direction, continuously pressing the side edge of the conveyor belt. , prevent deviation, and when the correction wheel set fails, the roller bracket can swing to correct deviation.
It effectively suppresses the deviation of the conveyor belt, extends the service life of the conveyor belt, reduces the replacement cost, and ensures the stable operation of the conveyor belt.
Smart Images

Figure CN222225178U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a conveyor deviation correction device, belonging to the technical field of material conveying. Background Art
[0002] At present, belt conveyors have played an important role in the bulk material transportation industry. During the use of belt conveyors, the overall force of the conveyor belt will change locally. The conveyor belt will deviate from the center line during operation due to the change in force, resulting in deviation. If the deviation reaches a certain extent, it will affect material transportation and even damage the conveyor belt. Since the cost of the conveyor belt accounts for 30% to 50% of the cost of the belt conveyor, the replacement cost of the conveyor belt is relatively high.
[0003] The widely used anti-deviation and correction method in the prior art is to add anti-deviation roller frames and anti-deviation uprights on both sides of the conveyor belt, but this method has limited effect. When the conveyor belt deviates too much locally, the side of the conveyor belt will flip along the side of the upright due to stress, resulting in failure of the anti-deviation function, causing serious wear on the side of the conveyor belt and reducing the service life of the conveyor belt.
[0004] In summary, the prior art obviously has inconveniences and defects in practical use, so it is necessary to improve it. Utility Model Content
[0005] The utility model aims at the deficiencies in the background technology and provides a conveyor deviation correction device, which can solve the problem that the conveyor belt side will flip along the vertical roller side due to stress due to excessive local deviation and cause serious side wear, thereby ensuring stable operation of the conveyor belt.
[0006] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0007] The conveyor deviation correction device comprises a roller support, the roller support is installed above the support cross arm through a slewing bearing, and a first hydraulic cylinder is provided on the side of the support cross arm;
[0008] Both ends of the supporting cross arm are provided with telescopic arms slidably connected thereto, and the outer ends of the two telescopic arms facing each other are fixedly connected with supporting arms arranged perpendicularly thereto, and the top ends of the two supporting arms are provided with deviation correction wheel groups, which are distributed on both sides of the conveyor belt along the running direction;
[0009] The deviation-correcting wheel group comprises two deviation-correcting wheels arranged side by side, the two deviation-correcting wheels are respectively connected to the swing arm seats through swing arms, a third hydraulic cylinder is arranged between the two swing arms, and a deviation-correcting wheel groove is arranged in the deviation-correcting wheel.
[0010] Furthermore, a plurality of rollers distributed in a V-shaped structure are installed above the roller bracket, a conveyor belt is provided above the rollers, and the running direction of the conveyor belt is perpendicular to the length direction of the supporting cross arm.
[0011] Furthermore, the tail of the first hydraulic cylinder is hingedly connected via a supporting cross arm, and the head of the first hydraulic cylinder is connected to the side of the roller bracket via a connecting piece.
[0012] Furthermore, two supporting rollers are provided at the bottom of the roller bracket, and the two supporting rollers are distributed on both sides of the slewing bearing.
[0013] Furthermore, the supporting cross arm and the telescopic arm are both hollow structures, and a second hydraulic cylinder is provided between the two telescopic arms.
[0014] Furthermore, the middle part of the main body of the second hydraulic cylinder is fixedly connected to the supporting cross arm. The second hydraulic cylinder is a double-headed cylinder having two output rods, and the heads of the two output rods are connected to the middle part of the telescopic arm.
[0015] Furthermore, the deviation-correcting wheel and the swing arm seat are connected to both ends of the swing arm.
[0016] Furthermore, two ends of the third hydraulic cylinder are respectively hingedly connected to the middle parts of the two swing arms.
[0017] Furthermore, the side edge of the conveyor belt is located in the correcting wheel groove of the correcting wheel.
[0018] Compared with the prior art, the utility model has the following advantages after adopting the above technical solution:
[0019] The utility model arranges a deviation-correcting wheel group on both sides of the conveyor belt running direction, the deviation-correcting wheel group can move toward or away from each other under the action of the second hydraulic oil cylinder, and the deviation-correcting wheels in the deviation-correcting wheel group can also swing under the action of the third hydraulic oil cylinder, so as to ensure that the deviation-correcting wheels can continuously press the side edge of the conveyor belt and suppress its deviation.
[0020] When the deviation-correcting wheel set fails due to an unexpected situation, the first hydraulic cylinder can drive the roller bracket and the roller to swing along the slewing bearing, which can correct the deviation of the conveyor belt and ensure stable operation of the conveyor belt.
[0021] The utility model is described in detail below with reference to the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a structural schematic diagram of the utility model;
[0023] Figure 2 It is a schematic diagram of the internal structure of the utility model;
[0024] Figure 3 It is a schematic diagram of the structure of the deviation correcting wheel group.
[0025] In the figure, 1-conveyor belt, 2-roller, 3-roller bracket, 4-support cross arm, 5-slewing bearing, 6-first hydraulic cylinder, 7-telescopic arm, 8-second hydraulic cylinder, 9-support arm, 10-correcting wheel group, 101-correcting wheel, 102-swing arm, 103-swing arm seat, 104-third hydraulic cylinder, 105-correcting wheel groove, 11-support roller. DETAILED DESCRIPTION
[0026] In order to have a clearer understanding of the technical features, purposes and effects of the utility model, the specific implementation methods of the utility model are now described with reference to the accompanying drawings.
[0027] like Figure 1-Figure 3 As shown together, the utility model provides a conveyor deviation correction device, including a roller bracket 3, the roller bracket 3 is installed above the supporting cross arm 4 through a slewing bearing 5, and the roller bracket 3 can swing along the slewing bearing 5.
[0028] A plurality of rollers 2 distributed in a V-shaped structure are installed above the roller bracket 3 , a conveyor belt 1 is arranged above the roller 2 , and the running direction of the conveyor belt 1 is perpendicular to the length direction of the supporting cross arm 4 .
[0029] A first hydraulic cylinder 6 is provided on the side of the supporting cross arm 4 , and the first hydraulic cylinder 6 provides power for the roller bracket 3 to swing along the slewing bearing 5 .
[0030] The tail of the first hydraulic cylinder 6 is hingedly connected via the supporting cross arm 4 , and the head of the first hydraulic cylinder 6 is connected to the side of the roller bracket 3 via a connecting piece.
[0031] Two supporting rollers 11 are provided at the bottom of the roller support 3 , and the two supporting rollers 11 are distributed on both sides of the slewing bearing 5 to play a supporting function.
[0032] Both ends of the supporting cross arm 4 are provided with telescopic arms 7 slidably connected thereto. The supporting cross arm 4 and the telescopic arms 7 are both hollow structures. A second hydraulic cylinder 8 is provided between the two telescopic arms 7. The middle part of the main body of the second hydraulic cylinder 8 is fixedly connected to the supporting cross arm 4.
[0033] The second hydraulic cylinder 8 is a double-headed cylinder having two output rods, the heads of which are connected to the middle of the telescopic arms 7. The second hydraulic cylinder 8 provides power for the synchronous movement of the two telescopic arms 7.
[0034] The two telescopic arms 7 are fixedly connected to the outer ends thereof which face each other with support arms 9 which are arranged perpendicular thereto. The top ends of the two support arms 9 are provided with deviation-correcting wheel groups 10 which are distributed on both sides of the conveyor belt 1 along the running direction.
[0035] The correcting wheel group 10 includes two correcting wheels 101 arranged side by side, and the two correcting wheels 101 are respectively connected to the swing arm seat 103 through the swing arm 102. The correcting wheels 101 and the swing arm seat 103 are connected to the two ends of the swing arm 102, and the correcting wheels 101 and the swing arm 102 can swing at a certain angle along the swing arm seat 103.
[0036] A third hydraulic cylinder 104 is provided between the two swing arms 102 , and both ends of the third hydraulic cylinder 104 are respectively hingedly connected to the middle parts of the two swing arms 102 . The third hydraulic cylinder 104 provides power for the swinging of the correcting wheel 101 , so that the correcting wheel 101 continuously presses the side edge of the conveyor belt 1 .
[0037] A deflection correcting wheel groove 105 is provided in the deflection correcting wheel 101 , and the side edge of the conveyor belt 1 is located in the deflection correcting wheel groove 105 of the deflection correcting wheel 101 .
[0038] The specific working principle of this utility model:
[0039] The utility model arranges a deviation-correcting wheel group 10 on both sides of the running direction of the conveyor belt 1. The deviation-correcting wheel group 10 can move toward or away from each other under the action of the second hydraulic cylinder 8, and the deviation-correcting wheel 101 in the deviation-correcting wheel group 10 can also swing under the action of the third hydraulic cylinder 104, thereby ensuring that the deviation-correcting wheel 101 can continuously press the side edge of the conveyor belt 1 to suppress its deviation.
[0040] When the deviation-correcting wheel set 10 fails to function due to an unexpected situation, the first hydraulic cylinder 6 can drive the roller bracket 3 and the roller 2 to swing along the slewing support 5, thereby correcting the deviation of the conveyor belt 1.
[0041] The above is an example of the best implementation of the utility model, and the parts not described in detail are common knowledge of ordinary technicians in this field. The protection scope of the utility model is based on the content of the claims, and any equivalent transformation based on the technical inspiration of the utility model is also within the protection scope of the utility model.
Claims
1. Conveyor deviation correction device, characterized by: It comprises a roller support (3), the roller support (3) being mounted above a supporting cross arm (4) via a slewing bearing (5), and a first hydraulic cylinder (6) being provided on the side of the supporting cross arm (4); Both ends of the support cross arm (4) are provided with telescopic arms (7) slidably connected thereto, and the outer ends of the two telescopic arms (7) facing each other are fixedly connected to support arms (9) arranged perpendicularly thereto, and the top ends of the two support arms (9) are provided with deflection correction wheel groups (10), which are distributed on both sides of the conveyor belt (1) along the running direction; The deflection correcting wheel group (10) comprises two deflection correcting wheels (101) arranged side by side, the two deflection correcting wheels (101) are respectively connected to a swing arm seat (103) via a swing arm (102), a third hydraulic cylinder (104) is provided between the two swing arms (102), and a deflection correcting wheel groove (105) is provided in the deflection correcting wheel (101).
2. The conveyor deviation correction device according to claim 1, characterized in that: A plurality of rollers (2) distributed in a V-shaped structure are installed above the roller support (3), a conveyor belt (1) is provided above the rollers (2), and the running direction of the conveyor belt (1) is arranged perpendicular to the length direction of the supporting cross arm (4).
3. The conveyor deviation correction device according to claim 1, characterized in that: The tail of the first hydraulic cylinder (6) is hingedly connected to the supporting cross arm (4), and the head of the first hydraulic cylinder (6) is connected to the side of the roller bracket (3) via a connecting piece.
4. The conveyor deviation correction device according to claim 3, characterized in that: Two supporting rollers (11) are provided at the bottom of the roller support (3), and the two supporting rollers (11) are distributed on both sides of the slewing bearing (5).
5. The conveyor deviation correction device according to claim 1, characterized in that: The supporting cross arm (4) and the telescopic arm (7) are both hollow structures, and a second hydraulic cylinder (8) is provided between the two telescopic arms (7).
6. The conveyor deviation correction device according to claim 5, characterized in that: The middle part of the main body of the second hydraulic cylinder (8) is fixedly connected to the supporting cross arm (4); the second hydraulic cylinder (8) is a double-headed cylinder having two output rods, the heads of the two output rods being connected to the middle part of the telescopic arm (7).
7. The conveyor deviation correction device according to claim 1, characterized in that: The deviation-correcting wheel (101) and the swing arm seat (103) are connected to both ends of the swing arm (102).
8. The conveyor deviation correction device according to claim 7, characterized in that: Both ends of the third hydraulic cylinder (104) are respectively hingedly connected to the middle parts of the two swing arms (102).
9. The conveyor deviation correction device according to claim 1, characterized in that: The side edge of the conveyor belt (1) is located in the deflection correction wheel groove (105) of the deflection correction wheel (101).
