Cage type back-twisting machine

By designing a cage-type torque withdrawal machine, the cable is synchronously withdrawn and twisting of wires using components such as the base, mounting plate, spindle and torque withdrawal wire frame, solving the problems of low production efficiency and complex structure of existing cage-winders, and improving the wires Retardation efficiency and twisting quality, suitable for multiple wire processing.

CN222225559UActive Publication Date: 2024-12-24DONGGUAN QINGFENG ELECTRIC MACHINERY
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Patent Information

Application Number
CN202421131954.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2024-12-24
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

The existing cage winch is less productive when retwrouting and twisting cables, and has a complex structure, large size and high cost, so it is not suitable for handling multiple wires.

Method used

A cage-type torque withdrawal machine is designed, adopting a structure including a machine base, mounting plate, spindle, material replacement rotation drive mechanism, torque withdrawal wire frame, tension mechanism and transmission assembly, and the replacement of wire disks is achieved through the upper and lower wire disk devices. Synchronously with the wire to ensure that the retardation rate of all wires is consistent.

Benefits of technology

It improves the efficiency and twisting quality of wire material, simplifies the wire disk replacement process, reduces labor intensity and cost, and is suitable for the treatment of multiple wires.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of back-twisting machines, in particular to a cage type back-twisting machine which comprises a machine base, a mounting plate, a supporting plate, a main shaft, a material changing rotation driving mechanism, a material changing disc, a wire inlet nozzle, a wire outlet nozzle, a wire passing shaft, a wire distributing disc, a plurality of back-twisting pay-off frames, a back-twisting dynamic driving mechanism, a wire outlet disc, a plurality of wire outlet limiting guide wheels and an upper wire disc and lower wire disc device. The wire passing shaft is provided with a wire passing hole, a plurality of wire distributing holes of the wire distributing disc are distributed around the wire passing hole in an annular array mode, the back-twisting pay-off frames are provided with wire outlet channels, the center lines of the wire outlet channels coincide with the rotation axes of the back-twisting pay-off frames, and the back-twisting rotation driving mechanism is in transmission connection with one of the back-twisting pay-off frames. Every two adjacent back-twist pay-off frames are in transmission connection through a transmission assembly, and the autorotation directions and speeds of all the back-twist pay-off frames are the same. The wire rod back-twisting device is simple in structure, the back-twisting of the wire rods can be realized, the back-twisting rates of all the wire rods are consistent, the subsequent twisting quality of the wire rods is improved, and the replacement of the wire coil is convenient and efficient.
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Description

Technical Field

[0001] The utility model relates to the technical field of backtwist machines, in particular to a cage-type backtwist machine. Background Art

[0002] The existing cage twisting machine is a special equipment for twisting control cables in power supply cable factories. It can twist cables while twisting them. However, the production method of twisting cables while twisting them by cage twisting machine has lower production efficiency than the production method of twisting cables by twisting and untwisting machines and twisting machines respectively.

[0003] Among the existing patents, the Chinese patent document with application number 201821458217.7 discloses a horizontal double-disk back-twisting pay-off device, comprising: a frame; a first active shaft arranged on the frame through a first active bearing seat shaft and a first passive shaft arranged on the frame through a first passive bearing seat shaft, the first active shaft is coaxial with the first passive shaft; a second active shaft arranged on the frame through a second active bearing seat shaft and a second passive shaft arranged on the frame through a second passive bearing seat shaft, the second active shaft is coaxial with the second passive shaft; a first cradle frame connected to the first active shaft and the first passive shaft through bearings at both ends; a first active shaft and a first passive shaft connected at both ends and driven to rotate by the first active shaft The first twisted bow is wrapped around the outside of the first cradle; the second cradle is connected to the second driving shaft and the second passive shaft through bearings at both ends; the second twisted bow is connected to the second driving shaft and the second passive shaft at both ends and driven to rotate by the second driving shaft, and the second twisted bow is wrapped around the outside of the second cradle; a first lifting platform and a second lifting platform are arranged in the frame to respectively send two wire drums into the first cradle and the second cradle and unload the wire drums in the first cradle and the second cradle; a synchronous belt drive mechanism is arranged in the frame and used to drive the first driving shaft and the second driving shaft to rotate synchronously; a PLC controller, the PLC controller controls the working state of the motor in the synchronous belt drive mechanism. Although this patent document also realizes the simultaneous detwisting of two wires with the same detwisting rate, and can facilitate the replacement of wire drums, it has a complex structure, a large volume, and a high cost, which is not conducive to use in the case of a large number of wires.

[0004] Therefore, the defects are very obvious and a solution is urgently needed. Utility Model Content

[0005] In order to solve the above technical problems, the purpose of the utility model is to provide a cage-type back-twist machine.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A cage-type back-twist machine, comprising a machine base, a mounting plate and a support plate installed on the machine base in parallel and at intervals, a main shaft rotatably connected between the mounting plate and the support plate, a material changing rotation driving mechanism installed on the machine base or the mounting plate and used to drive the main shaft to rotate, a material changing disk installed on the main shaft, a wire inlet nozzle and a wire outlet nozzle respectively installed on both ends of the main shaft, a wire passing shaft penetrating the center hole of the main shaft and connected to the wire inlet nozzle and the wire outlet nozzle respectively, a wire distribution disk installed on the wire outlet nozzle, a plurality of back-twist wire release frames respectively connected to the material changing disk, a back-twist rotation driving mechanism installed on the material changing disk, a wire outlet disk sleeved on the main shaft and rotatably connected to the support plate, a plurality of wire outlet limiting guide wheels installed on one side of the material changing disk close to the support plate, and a mounting An upper and lower wire drum device is arranged on the machine base and located below the material changing disk. Multiple detwisting wire pay-off frames, multiple wire outlet limiting guide wheels, multiple wire outlet holes of the wire outlet drum and multiple wire branching holes of the wire branching drum are arranged in a one-to-one correspondence. The axial direction of the wire passing shaft is provided with a wire passing hole, and the multiple wire branching holes of the wire branching disk are distributed in a circular array around the wire passing hole. The detwisting wire pay-off frame is provided with a wire outlet channel at one end close to the support plate. The center line of the wire outlet channel coincides with the rotation axis of the detwisting wire pay-off frame. The wire outlet limiting guide wheel is located at the wire outlet of the wire outlet channel. The detwisting rotation drive mechanism is transmission-connected to one of the detwisting wire pay-off frames, and the two adjacent detwisting wire pay-off frames are transmission-connected via a transmission assembly. All detwisting wire pay-off frames have the same rotation direction and speed.

[0008] Furthermore, the main shaft is provided with an anti-jumping wire guide wheel passing drum, and the anti-jumping wire guide wheel passing drum is located at the incoming wire side of the outgoing wire drum.

[0009] Furthermore, two opposite side plates of the back-twisting wire-paying frame are oppositely provided with fixed plugs and movable plugs.

[0010] Furthermore, a tension mechanism is installed on one side plate of the back-twisting pay-off frame, and the tension mechanism is drivingly connected to a plug block of a fixed plug.

[0011] Furthermore, the tension mechanism includes a driven gear sleeved on the plug block of the fixed plug, a hysteresis clutch installed on the back-twisting wire-releasing frame, and a driving gear installed on the output end of the hysteresis clutch, and the driving gear is meshed with the driven gear for transmission.

[0012] Furthermore, a counterweight block is installed on the other side plate of the back-twisting pay-off frame, and the sum of the weight of the counterweight block and the movable plug is equal to the sum of the weight of the tension mechanism and the fixed plug.

[0013] Furthermore, the transmission assembly is composed of a synchronous belt and a synchronous wheel.

[0014] The beneficial effects of the utility model are as follows: in actual application, the wire drum is loaded onto each detwisting wire-paying frame through the upper and lower wire drum devices, and the wire drum can rotate relative to the detwisting wire-paying frame to pay off the wire. The wire released by the wire drum passes through the corresponding wire outlet channel, the wire outlet limit guide wheel, the wire outlet hole of the wire outlet drum and the wire branching hole of the wire branching drum in turn, and is then transported to the external twisting machine. The twisting machine twists a plurality of wires on a core wire moving along the wire passing hole of the wire passing shaft. In the process of the twisting machine twisting a plurality of wires, the detwisting rotation drive mechanism drives one of the detwisting wire-paying frames to rotate. Under the transmission action of the transmission component, all the detwisting wire-paying frames rotate synchronously, and the rotation direction and speed are the same, so as to realize detwisting of the wires twisted by the twisting machine. Since all the detwisting wire-paying frames rotate synchronously, and the rotation direction and speed are the same, the detwisting rates of all wires are consistent. In addition, when it is necessary to replace the wire reel on the back-twisting pay-off frame, the material-changing rotation drive mechanism drives the main shaft to rotate the material-changing reel and the back-twisting pay-off frame synchronously, so that each back-twisting pay-off frame rotates to the top of the upper and lower reel devices in turn, and the reel on the back-twisting pay-off frame is replaced by the upper and lower reel devices, thereby improving the efficiency of replacing the reel and reducing the labor intensity of replacing the reel. The utility model has a simple structure, can realize the back-twisting of wires, and the back-twisting rate of all wires is consistent, which improves the quality of subsequent twisting of the wires, and the replacement of the reel is convenient and efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0016] Figure 2 It is a three-dimensional structural schematic diagram of another viewing angle of the utility model.

[0017] Figure 3 It is a three-dimensional structural schematic diagram of the back-twisting wire-paying frame, the movable plug, the fixed plug and the tension mechanism of the utility model.

[0018] Description of reference numerals:

[0019] 1. Machine base; 2. Mounting plate; 3. Support plate; 4. Spindle; 5. Material changing rotating drive mechanism; 6. Material changing tray; 7. Wire inlet nozzle; 8. Wire outlet nozzle; 9. Wire distribution tray; 10. Back-twist wire release frame; 11. Back-twist rotating drive mechanism; 12. Wire outlet tray; 13. Wire outlet limit guide wheel; 14. Upper and lower wire tray device; 15. Wire outlet channel; 16. Transmission assembly; 17. Anti-jump wire guide wheel wire tray; 18. Fixed jack; 19. Movable jack; 20. Tension mechanism; 21. Driven gear; 22. Hysteresis clutch; 23. Driving gear; 24. Counterweight. DETAILED DESCRIPTION

[0020] In order to facilitate the understanding of those skilled in the art, the present invention is further described below in conjunction with embodiments and drawings. The contents mentioned in the implementation modes are not intended to limit the present invention.

[0021] like Figures 1 to 3 As shown, the utility model provides a cage-type back-twisting machine, which includes a machine base 1, a mounting plate 2 and a support plate 3 installed on the machine base 1 in parallel and at intervals, a main shaft 4 rotatably connected between the mounting plate 2 and the support plate 3, a material changing rotation driving mechanism 5 installed on the machine base 1 or the mounting plate 2 and used to drive the main shaft 4 to rotate, a material changing disk 6 installed on the main shaft 4, an inlet nozzle 7 and an outlet nozzle 8 respectively installed at both ends of the main shaft 4, a wire passing shaft passing through the center hole of the main shaft 4 and connected with the inlet nozzle 7 and the outlet nozzle 8 respectively, a wire distribution disk 9 installed on the outlet nozzle 8, a plurality of back-twisting wire-releasing frames 10 respectively connected to the material changing disk 6, a back-twisting rotation driving mechanism 11 installed on the material changing disk 6, an outlet disk 12 sleeved on the main shaft 4 and rotatably connected to the support plate 3, a plurality of outlet limiting guide wheels 13 installed on the side of the material changing disk 6 close to the support plate 3 and a back-twisting rotation driving mechanism 11 installed on the material changing disk 6 1 and the upper and lower wire drum device 14 located below the material changing disk 6, multiple back-twisting wire-releasing frames 10, multiple outlet limiting guide wheels 13, multiple outlet holes of the outlet drum 12 and multiple branching holes of the branching disk 9 are respectively arranged one by one, and the axial direction of the wire passing shaft is provided with a wire passing hole, and the multiple branching holes of the branching disk 9 are distributed in a ring array around the wire passing hole. The back-twisting wire-releasing frame 10 is provided with an outlet channel 15 at one end close to the support plate 3, and the center line of the outlet channel 15 coincides with the rotation axis of the back-twisting wire-releasing frame 10. The outlet limiting guide wheel 13 is located at the outlet of the outlet channel 15. The back-twisting rotation drive mechanism 11 is connected to one of the back-twisting wire-releasing frames 10 in transmission connection, and the adjacent two back-twisting wire-releasing frames 10 are connected in transmission connection via the transmission assembly 16, and the direction and speed of rotation of all the back-twisting wire-releasing frames 10 are the same; the core wire passes through the inlet nozzle 7, the wire passing hole and the outlet nozzle 8 in sequence. Specifically, the upper and lower wire drum device 14 can adopt an existing device, which will not be repeated here.

[0022] In actual application, the wire drum is loaded onto each detwisting pay-off frame 10 through the upper and lower wire drum devices 14, and the wire drum can rotate relative to the detwisting pay-off frame 10 to pay off the wire. The wire released by the wire drum passes through the corresponding wire outlet channel 15, the wire outlet limit guide wheel 13, the wire outlet hole of the wire outlet drum 12 and the wire branching hole of the wire branching drum 9 in turn, and is then transported to the external twisting machine. The twisting machine twists multiple wires on the core wire moving along the wire passing hole of the wire passing shaft. In the process of the twisting machine twisting multiple wires, the detwisting rotation drive mechanism 11 drives one of the detwisting pay-off frames 10 to rotate. Under the transmission action of the transmission component 16, all the detwisting pay-off frames 10 rotate synchronously, and the rotation direction and speed are the same, so as to realize the detwisting of the wires twisted by the twisting machine. Since all the detwisting pay-off frames 10 rotate synchronously, and the rotation direction and speed are the same, the detwisting rate of all wires is consistent. In addition, when it is necessary to replace the wire reel on the back-twisting pay-off frame 10, the material-changing rotating drive mechanism 5 drives the main shaft 4 to rotate synchronously with the material-changing reel 6 and the back-twisting pay-off frame 10, so that each back-twisting pay-off frame 10 rotates to the top of the upper and lower reel devices 14 in turn, and the wire reel on the back-twisting pay-off frame 10 is replaced by the upper and lower reel devices 14, thereby improving the efficiency of replacing the wire reel and reducing the labor intensity of replacing the wire reel. The utility model has a simple structure and low cost, can realize back-twisting of wires, and the back-twisting rate of all wires is consistent, which improves the quality of subsequent twisting of the wires, and the replacement of the wire reel is convenient and efficient.

[0023] In this embodiment, the spindle 4 is equipped with an anti-jumping wire guide wheel passing disk 17, which is located on the incoming wire side of the outlet disk 12. The wire passes through the anti-jumping wire guide wheel passing disk 17, which guides and limits the wire, plays a role in guiding the wire and preventing the wire from jumping, and improves the stability of the wire movement. Specifically, the anti-jumping wire guide wheel passing disk 17 can adopt an existing structure, which will not be repeated here.

[0024] In this embodiment, two opposite side plates of the back-twisting pay-off frame 10 are relatively equipped with fixed heads 18 and movable heads 19. In practical applications, when the wire drum is located between the fixed head 18 and the movable head 19, the head block of the movable head 19 pushes the wire drum onto the head block of the fixed head 18, so that the head block of the movable head 19 cooperates with the head block of the fixed head 18 to clamp the two ends of the wire drum. When the wire drum is paid off, the head block of the fixed head 18, the wire drum and the head block of the movable head 19 can rotate synchronously.

[0025] In this embodiment, a tension mechanism 20 is installed on one side plate of the back-twisting pay-off frame 10, and the tension mechanism 20 is drivingly connected to the head block of the fixed head 18. When the wire drum and the head block of the fixed head 18 rotate synchronously to pay off the wire, the tension mechanism 20 provides appropriate tension to the head block of the fixed head 18, and under the action of the tension mechanism 20, the tension of the wire released from all the wire drums is consistent.

[0026] In this embodiment, the tension mechanism 20 includes a driven gear 21 mounted on the plug block of the fixed plug 18, a hysteresis clutch 22 installed on the back-twisting wire-releasing frame 10, and a driving gear 23 installed on the output end of the hysteresis clutch 22, and the driving gear 23 is meshed with the driven gear 21. In actual application, the hysteresis clutch 22 applies a force to the plug block of the fixed plug 18 through the meshing of the driving gear 23 and the driven gear 21, thereby applying tension to the wire drum.

[0027] In this embodiment, the other side plate of the detwisting pay-off frame 10 is equipped with a counterweight block 24, and the sum of the weight of the counterweight block 24 and the movable head 19 is equal to the sum of the weight of the tension mechanism 20 and the fixed head 18. This structural design makes the detwisting pay-off frame 10 evenly stressed, has good rotation stability, and has a good detwisting effect on the wire.

[0028] In this embodiment, the transmission assembly 16 is composed of a synchronous belt and a synchronous wheel.

[0029] All technical features in this embodiment can be freely combined according to actual needs.

[0030] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the present technical solution is within the protection scope of the present invention.

Claims

1. A cage type back-twist machine, characterized in that: The invention comprises a machine base (1), a mounting plate (2) and a support plate (3) which are mounted on the machine base (1) in parallel and at intervals, a main shaft (4) which is rotatably connected between the mounting plate (2) and the support plate (3), a material changing rotation driving mechanism (5) which is mounted on the machine base (1) or the mounting plate (2) and is used to drive the main shaft (4) to rotate, a material changing disk (6) which is mounted on the main shaft (4), a wire inlet nozzle (7) and a wire outlet nozzle (8) which are respectively mounted on both ends of the main shaft (4), and a main shaft (4) which passes through the main shaft ( The invention further comprises a wire passing shaft which is connected to a central hole of the main shaft (4) and is respectively connected to the wire inlet nozzle (7) and the wire outlet nozzle (8), a wire distribution plate (9) mounted on the wire outlet nozzle (8), a plurality of back-twisting wire-releasing frames (10) respectively connected to the material changing plate (6), a back-twisting rotation driving mechanism (11) mounted on the material changing plate (6), a wire outlet disk (12) which is sleeved on the main shaft (4) and connected to the support plate (3), and a plurality of wire outlet limiting guides mounted on a side of the material changing plate (6) close to the support plate (3). The invention relates to a wheel (13) and an upper and lower wire drum device (14) installed on the machine base (1) and located below the material changing disk (6). The plurality of detwisting wire-releasing frames (10), the plurality of outlet limiting guide wheels (13), the plurality of outlet holes of the outlet disk (12) and the plurality of branching holes of the branching disk (9) are respectively arranged in a one-to-one correspondence. The axial direction of the wire-releasing shaft is provided with a wire-releasing hole. The plurality of branching holes of the branching disk (9) are distributed in a ring array around the wire-releasing hole. The detwisting wire-releasing frame (10) is close to the support plate (3). A wire outlet channel (15) is provided at one end thereof, the center line of the wire outlet channel (15) coincides with the rotation axis of the back-twisting wire-releasing frame (10), a wire outlet limiting guide wheel (13) is located at the wire outlet of the wire outlet channel (15), a back-twisting rotation drive mechanism (11) is transmission-connected to one of the back-twisting wire-releasing frames (10), two adjacent back-twisting wire-releasing frames (10) are transmission-connected via a transmission assembly (16), and all the back-twisting wire-releasing frames (10) rotate in the same direction and at the same speed.

2. A cage type back-twist machine according to claim 1, characterized in that: The main shaft (4) is sleeved with an anti-jumping wire guide wheel passing disk (17), and the anti-jumping wire guide wheel passing disk (17) is located at the incoming wire side of the outgoing wire disk (12).

3. The cage type back-twist machine according to claim 1, characterized in that: Two opposite side plates of the back-twisting wire-releasing frame (10) are oppositely provided with a fixed plug (18) and a movable plug (19).

4. A cage type back-twist machine according to claim 3, characterized in that: A tension mechanism (20) is installed on one side plate of the back-twisting wire-releasing frame (10), and the tension mechanism (20) is drivingly connected to a plug block of a fixed plug (18).

5. A cage type back-twist machine according to claim 4, characterized in that: The tension mechanism (20) comprises a driven gear (21) mounted on a head block of a fixed head (18), a hysteresis clutch (22) mounted on a back-twisting wire-releasing frame (10), and a driving gear (23) mounted on an output end of the hysteresis clutch (22), wherein the driving gear (23) is meshed with the driven gear (21) for transmission.

6. A cage type back-twist machine according to claim 5, characterized in that: The other side plate of the back-twisting pay-off frame (10) is provided with a counterweight block (24), and the sum of the weights of the counterweight block (24) and the movable head (19) is equal to the sum of the weights of the tension mechanism (20) and the fixed head (18).

7. The cage type back-twist machine according to claim 1, characterized in that: The transmission assembly (16) is composed of a synchronous belt and a synchronous wheel.