Intelligent automatic latex filling device
The intelligent automatic filling device enhances latex filling efficiency and air permeability by using a motor-driven stirring mechanism and sensor-controlled filling system to prevent blockages and spillage, addressing issues of low efficiency and condensation in existing devices.
Patent Information
- Application Number
- CN202420975664.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-05-08
AI Technical Summary
Existing latex filling devices have low efficiency and lead to condensation, resulting in poor air permeability of latex products due to long-term storage, which affects the molding process.
An intelligent automatic filling device with a batching barrel, stirring mechanism, filling pipe, and diversion system to enhance air permeability and prevent blockages, featuring a motor-driven rotating shaft with stirring plates, filling pipes, and a sensor-controlled filling process.
Improves filling efficiency and air permeability of latex, reduces spillage and pollution by continuous stirring and controlled filling, and prevents blockages in the filling process.
Smart Images

Figure CN222225920U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of latex product production, in particular to an intelligent automatic latex filling device. Background Art
[0002] Latex refers to the rubber sap collected from rubber trees. It is a natural chemical material with a variety of excellent properties produced through sophisticated technical processes combined with modern equipment and technology to carry out processes such as molding, foaming, gelling, vulcanization, washing, drying, molding and packaging. When latex is processed, the operator introduces the latex mixed raw materials into the mold cavity of the lower mold. When the lower mold cavity is filled with the latex mixed raw materials, heating is performed to complete the molding of the latex.
[0003] In the process of filling and molding latex, a filling device is needed. The existing filling device has low efficiency. Long-term storage of latex in the device will cause condensation, making the latex product have poor air permeability. In order to solve the shortcomings of the existing technology, we propose a latex intelligent automatic filling device. Utility Model Content
[0004] The main purpose of the utility model is to provide an intelligent automatic latex filling device, which can effectively solve the problems in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] The intelligent automatic filling device for latex comprises a filling box, a connecting seat is provided on the outer surface of the upper end of the filling box, a valve is provided on the side of the connecting seat, a batching barrel is provided on the outer surface of the upper end of the connecting seat, a fixing frame is provided on the outer surface of the upper end of the batching barrel, a motor is provided on the outer surface of the upper end of the fixing frame, a rotating shaft is provided inside the batching barrel, the rotating shaft extends to the upper end of the batching barrel, the motor and the rotating shaft are connected, a feeding pipe is provided on the outer surface of one side of the batching barrel, a controller is provided on the outer surface of the other side of the batching barrel, four groups of stirring plates are provided on the outer surface of the rotating shaft, a connecting pipe is provided on the outer surface of the lower end of the batching barrel, the connecting pipe is connected to the connecting seat, a mounting frame is provided on the outer surface of the front end of the filling box, and four groups of filling pipes are provided on the outer surface of the mounting frame.
[0007] Preferably, a feeding pipe is provided between each of the four groups of feeding pipes and the mounting frame, a feeding funnel is provided at the end of the feeding pipe, the feeding funnel is connected to the inside of the feeding box, a cylinder is provided on the outer surface of the upper end of the feeding pipe, a piston push rod is provided on the outer surface of the lower end of the cylinder, the piston push rod is located inside the feeding pipe, a diverter pipe is provided at the bottom of the feeding pipe, a feeding pipe mouth is provided on the lower side of the diverter pipe, and a sensor is provided on the outer surface of the feeding pipe mouth.
[0008] Preferably, a distribution box is provided on the outer surface of one side of the filling box, four groups of indicator lights are provided on the outer surface of the distribution box, an adjustment knob is provided on the outer surface of the distribution box, a material receiving box is provided at the front end of the filling box, a sealing cover is provided on the outer surface of the upper end of the material receiving box, and four groups of supporting feet are provided on the lower side of the material receiving box.
[0009] Preferably, a fixing frame is provided between the motor and the batching barrel, the motor and the batching barrel are detachably connected via the fixing frame, a connecting pipe is provided between the batching barrel and the connecting seat, and the batching barrel and the connecting seat are clamped via the connecting pipe.
[0010] Preferably, a mounting bracket is provided between the feed pipe and the filling box, and the feed pipe and the filling box are detachably connected via the mounting bracket. A feed pipe is provided between the feed pipe and the mounting bracket, and the feed pipe and the mounting bracket are detachably connected via the feed pipe.
[0011] Preferably, a shunt pipe is provided between the feeding pipe and the feeding pipe opening, and the feeding pipe and the feeding pipe opening are detachably connected via the shunt pipe.
[0012] Beneficial Effects
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] 1. In the utility model, the intelligent filling operation of latex can be performed through the setting of the filling box. The latex raw material is placed inside the batching barrel. The latex can be continuously stirred by the stirring and mixing structure to make the latex structure loose, enhance the air permeability of the latex, and facilitate the subsequent filling process. The processed latex is sent to the filling box and filled by the filling pipe. The processing equipment is placed at the sealing cover at the upper end of the receiving box. If latex is spilled, it can be recovered through the receiving box, thereby reducing pollution.
[0015] 2. In the utility model, the filling efficiency can be improved by setting up the filling pipe. The cylinder at the upper end of the filling pipe can push the latex inside to move downward, thereby improving the filling speed. The diversion pipe at the bottom can divert the latex to avoid latex accumulation and blockage of the injection nozzle. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the filling pipe structure of the utility model;
[0018] Figure 3 It is a schematic diagram of the structure of the batching barrel of the utility model;
[0019] Figure 4 It is a structural schematic diagram of a material receiving box of the utility model.
[0020] In the figure: 1. filling box; 2. connecting seat; 3. receiving box; 4. supporting foot; 5. sealing cover; 6. distribution box; 7. indicator light; 8. adjusting knob; 9. mounting frame; 10. filling pipe; 11. valve; 12. batching barrel; 13. controller; 14. feeding pipe; 15. fixing frame; 16. motor; 17. rotating shaft; 18. cylinder; 19. piston push rod; 20. diverter pipe; 21. feeding funnel; 22. feeding pipe; 23. sensor; 24. filling pipe mouth; 25. stirring plate; 26. connecting pipe. DETAILED DESCRIPTION
[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0022] Embodiment 1, as Figure 1-4 As shown, an intelligent automatic filling device for latex is used for the filling processing operation of latex raw materials. The latex raw materials are placed inside the batching barrel 12 at the upper end of the filling box 1, and the motor 16 is started. The rotating shaft 17 is driven to rotate by the motor 16. The stirring plate 25 on the outer wall of the rotating shaft 17 can continuously stir the latex. The latex stock solution passes through the through holes on the surface of the stirring plate 25, so that the latex structure is loose, and the air permeability of the latex is enhanced, which is convenient for the subsequent production filling process. The treated latex is sent into the filling box 1 through the connecting pipe 26, and the filling is carried out by the filling pipe 10 at the front end. The processing equipment is placed on the cover 4 at the upper end of the receiving box 3. If latex is spilled, it can penetrate into the receiving box 3 through the grid on the cover 5 and be recovered through the receiving box 3, thereby reducing pollution.
[0023] Embodiment 2, as Figure 1-4 As shown, the intelligent automatic filling device for latex can improve the filling efficiency through the setting of the filling pipe. During filling, the sensor 23 installed on the side of the filling pipe mouth 24 can detect the equipment at the lower end. When the filling equipment is placed on the lower side of the filling pipe 10, the sensor 23 can send a signal to control the filling pipe 10 to perform the filling operation. The cylinder 18 at the upper end of the filling pipe 10 can push the latex inside. Under the push of the ejection cylinder 18, the piston push rod 19 moves downward to push the latex in the filling pipe 10 to perform the filling process, thereby improving the filling speed. The diverter pipe 20 at the bottom of the filling pipe 10 can divert the latex to avoid latex accumulation and blockage of the filling pipe mouth 24.
[0024] How it works
[0025] It should be noted that the utility model is an intelligent automatic filling device for latex. When in use, the latex raw material is placed inside the batching barrel 12 at the upper end of the filling box 1, and the motor 16 is started. The motor 16 drives the rotating shaft 17 to rotate, and the stirring plate 25 on the outer wall of the rotating shaft 17 can continuously stir the latex. The latex stock solution passes through the through holes on the surface of the stirring plate 25, making the latex structure loose, enhancing the air permeability of the latex, and facilitating the subsequent production filling process. The processed latex is sent into the filling box 1 through the connecting pipe 26, and the filling is carried out by the filling pipe 10 at the front end. During filling, the sensor 23 installed on the side of the filling pipe mouth 24 at the lower end can sense the pressure of the sensor 23 at the lower end. The equipment is used for detection. When the filling equipment is placed on the lower side of the filling tube 10, the sensor 23 can send a signal to control the filling tube 10 to perform the filling operation. The cylinder 18 at the upper end of the filling tube 10 can push the latex inside. Under the push of the ejection cylinder 18, the piston push rod 19 moves downward to push the latex in the filling tube 10 for filling. The diversion pipe 20 at the bottom of the filling tube 10 can divert the latex to avoid latex accumulation and blockage of the filling pipe port 24. The processing equipment is placed at the cover 4 at the upper end of the receiving box 3. If latex spills, it can penetrate into the inside of the receiving box 3 through the grid on the cover 5 and be recovered through the receiving box 3.
[0026] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. An intelligent automatic latex filling device, comprising a filling box (1), characterized in that: The upper outer surface of the filling box (1) is provided with a connecting seat (2), a valve (11) is provided on the side of the connecting seat (2), a batching barrel (12) is provided on the upper outer surface of the connecting seat (2), a fixing frame (15) is provided on the upper outer surface of the batching barrel (12), a motor (16) is provided on the upper outer surface of the fixing frame (15), a rotating shaft (17) is provided inside the batching barrel (12), the rotating shaft (17) extends to the upper end of the batching barrel (12), the motor (16) and the rotating shaft (11) are connected to the upper end of the batching barrel (12). 7), a material delivery pipe (14) is arranged on the outer surface of one side of the batching barrel (12), a controller (13) is arranged on the outer surface of the other side of the batching barrel (12), four groups of stirring plates (25) are arranged on the outer surface of the rotating shaft (17), a connecting pipe (26) is arranged on the outer surface of the lower end of the batching barrel (12), the connecting pipe (26) is connected to the connecting seat (2), a mounting frame (9) is arranged on the outer surface of the front end of the filling box (1), and four groups of filling pipes (10) are arranged on the outer surface of the mounting frame (9).
2. The intelligent automatic latex filling device according to claim 1 is characterized in that: A feeding pipe (22) is provided between each of the four groups of feeding pipes (10) and the mounting frame (9); a feeding funnel (21) is provided at the end of each feeding pipe (22); the feeding funnel (21) is connected to the inside of the feeding box (1); a cylinder (18) is provided on the outer surface of the upper end of each feeding pipe (10); a piston push rod (19) is provided on the outer surface of the lower end of each cylinder (18); the piston push rod (19) is located inside the feeding pipe (10); a shunt pipe (20) is provided at the bottom of each feeding pipe (10); a feeding pipe opening (24) is provided at the lower side of each shunt pipe (20); and a sensor (23) is provided on the outer surface of each feeding pipe opening (24).
3. The intelligent automatic latex filling device according to claim 1 is characterized in that: A distribution box (6) is provided on the outer surface of one side of the filling box (1), four groups of indicator lights (7) are provided on the outer surface of the distribution box (6), an adjustment knob (8) is provided on the outer surface of the distribution box (6), a material receiving box (3) is provided at the front end of the filling box (1), a sealing cover (5) is provided on the outer surface of the upper end of the material receiving box (3), and four groups of supporting feet (4) are provided on the lower side of the material receiving box (3).
4. The intelligent automatic latex filling device according to claim 1 is characterized in that: A fixing frame (15) is provided between the motor (16) and the batching barrel (12), and the motor (16) and the batching barrel (12) are detachably connected via the fixing frame (15). A connecting pipe (26) is provided between the batching barrel (12) and the connecting seat (2), and the batching barrel (12) and the connecting seat (2) are connected via the connecting pipe (26).
5. The intelligent automatic latex filling device according to claim 2 is characterized in that: A mounting frame (9) is provided between the feed pipe (22) and the filling box (1), and the feed pipe (22) and the filling box (1) are detachably connected via the mounting frame (9); a feed pipe (22) is provided between the feed pipe (10) and the mounting frame (9), and the feed pipe (10) and the mounting frame (9) are detachably connected via the feed pipe (22).
6. The intelligent automatic latex filling device according to claim 2 is characterized in that: A shunt pipe (20) is provided between the filling pipe (10) and the filling pipe opening (24), and the filling pipe (10) and the filling pipe opening (24) are detachably connected via the shunt pipe (20).
