Deep groove ball bearing assembly for tensioning wheel of group sawing machine
By setting the axial limit flange cover and raceway design in the deep groove ball bearing of the group saw tensioner, the problem of force loading of the tensioner at high speed is solved, and the stable operation and life of the bearing is achieved Improvement ensures the cutting capability of the equipment.
Patent Information
- Application Number
- CN202421154709.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-05-24
AI Technical Summary
The deep groove ball bearings of the tensioning wheel of the group saw machine are prone to force loading under the action of high rotation speed and multi-direction cutting forces, resulting in displacement of the inner and outer rings, affecting the bearing life and the intensive arrangement of the equipment.
A deep groove ball bearing assembly is designed, by providing a first flange cover and a second flange cover on both sides of the bearing, and fixing the tensioning wheel flange by bolts to form an axial limit to ensure that the rolling element is on the raceway. Stable operation increases the bearing limit ring groove and raceway curvature value, and stamping and riveting cages and rolling elements are used to enhance load bearing capacity.
It realizes the smooth operation of the tension wheel of the group saw machine and improves the bearing life, ensuring the cutting ability and intensive arrangement of the equipment, and extending the service life of the bearing.
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Figure CN222229216U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of bearings, and in particular relates to a deep groove ball bearing assembly for a tensioning wheel of a saw assembly machine. Background Art
[0002] The operating environment of the gang saw machine is harsh. In theory, each tension wheel only bears radial force and needs to be tensioned independently to ensure the tension of the gang saw rope. Therefore, the structure of the bearing in the tension wheel is of great significance to the overall life of the tension wheel and the dense arrangement of the tension wheel. Because the tension wheel rotates at a high speed and there are cutting forces in multiple directions acting on the tension wheel, it is easy to cause the deep groove ball bearing in the tension wheel to be overloaded and cause the inner and outer rings to shift. Summary of the invention
[0003] In view of the defects of the prior art mentioned above, the purpose of the utility model is to provide a deep groove ball bearing assembly for a tensioning wheel of a gang saw machine. The deep groove ball bearing is designed with axial limit to meet the needs of the tensioning wheel of the gang saw machine and has novel appearance and dimensions.
[0004] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a deep groove ball bearing assembly for a tensioning wheel of a group saw machine, comprising a deep groove ball bearing, a first flange cover, a second flange cover and a tensioning wheel flange, wherein the tensioning wheel flange is mounted on the outer peripheral surface of the deep groove ball bearing, the first flange cover and the second flange cover are respectively mounted on both axial sides of the deep groove ball bearing, the first flange cover and the second flange cover are fixed by bolt connection, and the inner diameter side of the tensioning wheel flange and the deep groove ball bearing are clamped between the first flange cover and the second flange cover.
[0005] Furthermore, the deep groove ball bearing comprises an inner ring, an outer ring, a retaining frame and rolling elements, the inner ring and the outer ring are coaxially arranged, a plurality of the rolling elements are assembled in a raceway formed by the inner ring and the outer ring, and a plurality of the rolling elements are isolated by the retaining frame.
[0006] Furthermore, outer ring limiting ring grooves are provided on both axial sides of the outer ring outer diameter surface, and the tensioning wheel flange is assembled on the outer ring outer diameter surface and cooperates with the outer ring limiting ring grooves for positioning.
[0007] Furthermore, the tensioning wheel flange includes an integrally arranged assembly portion and a supporting portion, the assembly portion covers the outer diameter surface of the outer ring, and the two side end surfaces of the assembly portion extend along the two side end surfaces of the deep groove ball bearing to between the inner ring and the outer ring; the supporting portion is located on the outside of the assembly portion and is used to support the tensioning wheel.
[0008] Furthermore, the first flange cover and the second flange cover are respectively formed with an inner edge portion, a limiting portion and an outer edge portion from the center to the outside, and the inner edge portion, the limiting portion and the outer edge portion are integrally arranged; the limiting portions of the first flange cover and the second flange cover are combined to form a cavity for accommodating the assembly portion of the deep groove ball bearing and the tension wheel flange, and the limiting portions of the first flange cover and the second flange cover are formed with a stepped surface on the inner side surface close to the deep groove ball bearing, and are assembled with the end surfaces on both sides of the tension wheel flange assembly portion through the stepped surface.
[0009] Furthermore, the inner edges of the first flange cover and the second flange cover are located on the inner side of the inner ring of the deep groove ball bearing, and the inner edges of the first flange cover and the second flange cover are attached to each other and fixed by bolts.
[0010] Furthermore, the outer edges of the first flange cover and the second flange cover match the inner diameter side of the support portion of the tensioning wheel flange.
[0011] Furthermore, inner ring limiting ring grooves are provided on both axial sides of the inner diameter surface of the inner ring, and the first flange cover and the second flange cover are respectively positioned in cooperation with the inner ring through the inner ring limiting ring grooves on both sides of the inner ring.
[0012] Furthermore, the raceway curvature value of the outer ring assembled rolling body is 0.525, and the raceway curvature value of the inner ring assembled rolling body is 0.515.
[0013] Furthermore, the retaining frame is a stamped and riveted retaining frame.
[0014] Furthermore, the first flange cover, the second flange cover and the tension wheel flange are connected by interference fit.
[0015] The beneficial effects of the utility model are as follows: the deep groove ball bearing assembly of the utility model is provided with a first flange cover and a second flange cover on both sides of the bearing, and the flange cover and the tension wheel flange cooperate with the bearing to form an axial limit on the left and right directions of the bearing. The tension wheel in the gang saw machine can be continuously tensioned and run smoothly, thereby increasing the service life of the bearing, and the tension wheels can also be densely arranged to ensure the cutting capacity of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the structure of the deep groove ball bearing assembly of the utility model;
[0017] Figure 2 It is a schematic diagram of the structure of a deep groove ball bearing;
[0018] In the figure: 1. outer ring, 1.1 outer ring limiting ring groove, 2. inner ring, 2.1 inner ring limiting ring groove, 3. bolts, 4. rolling element, 5. first flange cover, 6. second flange cover, 7. cage, 8. tension wheel flange, 8.1 assembly part, 8.2 support part;
[0019] a. Inner edge, b. Limiting portion, c. Outer edge. DETAILED DESCRIPTION
[0020] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific embodiments disclosed below.
[0021] See attached Figure 1-2 A deep groove ball bearing assembly for a tensioning wheel of a group saw machine includes a deep groove ball bearing, a first flange cover 5, a second flange cover 6 and a tensioning wheel flange 8. The tensioning wheel flange 8 is mounted on the outer peripheral surface of the deep groove ball bearing. The first flange cover 5 and the second flange cover 6 are respectively mounted on the axial sides of the deep groove ball bearing. The first flange cover 5 and the second flange cover 6 are connected and fixed by bolts 3. The inner diameter side of the tensioning wheel flange 8 and the deep groove ball bearing are clamped between the first flange cover 5 and the second flange cover 6.
[0022] Furthermore, the deep groove ball bearing includes an inner ring 2, an outer ring 1, a retaining frame 7 and rolling elements 4, the inner ring 2 and the outer ring 1 are coaxially arranged, a plurality of the rolling elements 4 are assembled in the raceway formed by the inner ring 2 and the outer ring 1, and a plurality of the rolling elements 4 are isolated by the retaining frame 7.
[0023] Furthermore, in order to limit the bearing axially, outer ring limiting ring grooves 1.1 are provided on both axial sides of the outer diameter surface of the outer ring 1, and the tensioning wheel flange 8 is assembled on the outer diameter surface of the outer ring 1 and positioned in cooperation with the outer ring limiting ring grooves 1.1.
[0024] Furthermore, the tensioning wheel flange 8 includes an integrally arranged assembly portion 8.1 and a supporting portion 8.2, wherein the assembly portion 8.1 covers the outer diameter surface of the outer ring, and the end surfaces on both sides of the assembly portion 8.1 extend along the end surfaces on both sides of the outer ring of the deep groove ball bearing to between the inner ring 2 and the outer ring 1; the supporting portion 8.2 is located on the outer side of the assembly portion 8.1 and is used to support the tensioning wheel.
[0025] Furthermore, the first flange cover 5 and the second flange cover 6 are respectively formed with an inner edge portion, a limiting portion and an outer edge portion from the center to the outside, and the inner edge portion, the limiting portion and the outer edge portion are integrally arranged; the limiting portions of the first flange cover 5 and the second flange cover 6 are combined to form a cavity for accommodating the assembly portion 8.1 of the deep groove ball bearing and the tension wheel flange, and the limiting portions of the first flange cover 5 and the second flange cover 6 are formed with a stepped surface on the inner side surface close to the deep groove ball bearing, which is assembled with the two side end faces of the tension wheel flange assembly portion through the stepped surface.
[0026] Furthermore, the inner edges of the first flange cover 5 and the second flange cover 6 are located on the inner side of the deep groove ball bearing inner ring 2 , and the inner edges of the first flange cover 5 and the second flange cover 6 are attached to each other and fixed by bolts 3 .
[0027] Furthermore, the outer edges of the first flange cover 5 and the second flange cover 6 match the inner diameter side of the support portion 8.2 of the tension wheel flange.
[0028] Furthermore, in order to axially limit the bearing, inner ring limiting ring grooves 2.1 are provided on both axial sides of the inner diameter surface of the inner ring 2, and the first flange cover and the second flange cover are matched and positioned through the inner ring limiting ring grooves.
[0029] Furthermore, the curvature value of the raceway of the outer ring 1 on which the rolling body is assembled is 0.525, and the curvature value of the raceway of the inner ring 2 on which the rolling body is assembled is 0.515.
[0030] Furthermore, the retaining frame 7 is a stamping and riveting retaining frame.
[0031] The first flange cover 5 and the second flange cover 6 are tightly fitted to the inner ring 2 of the deep groove ball bearing and are fastened by bolts 3 at the center line. The first flange cover 5 and the second flange cover 6 are connected to the tension wheel flange 8 by interference fit and are tightly fitted to the outer ring 1 of the deep groove ball bearing. The first flange cover 5, the second flange cover 6 and the tension wheel flange 8 are matched with the bearing to form an axial limit to the left and right directions of the bearing. Figure 1 shown.
[0032] Due to the high speed of the tension wheel and the tangential forces in multiple directions, the outer ring 1 and the inner ring 2 of the deep groove ball bearing may be displaced, and the rolling element 4 may not run at the center of the raceway. By designing axial limit ring grooves 1.1 and 2.1 on the outer diameter and end face of the outer ring 1 of the bearing, the inner diameter and end face of the inner ring 2, and the first flange cover 5, the second flange cover 6, and the tension wheel flange 8 to fit tightly, the rolling element 4 of the deep groove ball bearing can rotate steadily on the inner and outer ring raceways, withstand radial forces and run at high speed. The curvature value of the raceway of the outer ring 1 of the bearing and the rolling element 4 is 0.525, the curvature value of the raceway of the inner ring 2 of the bearing and the rolling element 4 is 0.515, and the raceways of the inner and outer rings and the rolling element 4 are all super-finished. This design can greatly increase the limit speed of the bearing. In addition, the retainer 7 adopts a stamping and riveting retainer, and the number of rolling elements can be increased compared with other retainers, which improves the rated dynamic and static loads of the bearing, and the bearing and the tension wheel can withstand greater cutting forces. The new design of deep groove ball bearings can keep the tension wheel in the gang saw machine continuously tensioned and run smoothly, which increases the service life of the bearing. The tension wheels can also be densely arranged to ensure the cutting capacity of the equipment.
[0033] It should be noted that the parts not described in detail in the present invention are prior art.
[0034] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0035] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0036] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0037] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0038] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.
[0039] The above examples are only the best embodiments of the present invention. Obviously, the present invention is not limited to the above examples, and there are many variations. All variations that can be directly derived or associated with the contents disclosed by a person skilled in the art should be considered as the protection scope of the present invention.
Claims
1. A deep groove ball bearing assembly for a tensioning wheel of a gang saw machine, characterized in that: It includes a deep groove ball bearing, a first flange cover, a second flange cover and a tensioning wheel flange. The tensioning wheel flange is mounted on the outer peripheral surface of the deep groove ball bearing. The first flange cover and the second flange cover are respectively mounted on both axial sides of the deep groove ball bearing. The first flange cover and the second flange cover are fixed by bolt connection. The inner diameter side of the tensioning wheel flange and the deep groove ball bearing are clamped between the first flange cover and the second flange cover.
2. A deep groove ball bearing assembly for a tensioning wheel of a gang saw machine according to claim 1, characterized in that: The deep groove ball bearing comprises an inner ring, an outer ring, a retaining frame and rolling elements. The inner ring and the outer ring are coaxially arranged. A plurality of the rolling elements are assembled in a raceway formed by the inner ring and the outer ring. A plurality of the rolling elements are isolated by the retaining frame.
3. A deep groove ball bearing assembly for a tensioning wheel of a gang saw machine according to claim 2, characterized in that: Outer ring limiting grooves are arranged on both axial sides of the outer ring outer diameter surface, and the tensioning wheel flange is assembled on the outer ring outer diameter surface and cooperates with the outer ring limiting grooves for positioning.
4. A deep groove ball bearing assembly for a tensioning wheel of a gang saw according to claim 2 or 3, characterized in that: The tensioning wheel flange includes an integrally arranged assembly portion and a supporting portion, wherein the assembly portion covers the outer diameter surface of the outer ring, and the two side end surfaces of the assembly portion extend along the two side end surfaces of the deep groove ball bearing to between the inner ring and the outer ring; the supporting portion is located on the outside of the assembly portion and is used to support the tensioning wheel.
5. A deep groove ball bearing assembly for a tensioning wheel of a gang saw machine according to claim 4, characterized in that: The first flange cover and the second flange cover are respectively formed with an inner edge portion, a limiting portion and an outer edge portion from the center to the outside, and the inner edge portion, the limiting portion and the outer edge portion are integrally arranged; the limiting portions of the first flange cover and the second flange cover are combined to form a cavity for accommodating the assembly portion of the deep groove ball bearing and the tension wheel flange, and the limiting portions of the first flange cover and the second flange cover are formed with a stepped surface on the inner side surface close to the deep groove ball bearing, and are assembled with the end surfaces on both sides of the tension wheel flange assembly portion through the stepped surface.
6. A deep groove ball bearing assembly for a tensioning wheel of a gang saw machine according to claim 5, characterized in that: The inner edges of the first flange cover and the second flange cover are located inside the inner ring of the deep groove ball bearing, and the inner edges of the first flange cover and the second flange cover are attached to each other and fixed by bolts.
7. The deep groove ball bearing assembly for the tensioning wheel of a gang saw machine according to claim 5, characterized in that: The outer edges of the first flange cover and the second flange cover match the inner diameter side of the support portion of the tension wheel flange.
8. The deep groove ball bearing assembly for the tensioning wheel of a gang saw machine according to claim 2, characterized in that: Inner ring limiting grooves are arranged on both axial sides of the inner diameter surface of the inner ring, and the first flange cover and the second flange cover are respectively positioned by the inner ring limiting grooves on both sides of the inner ring.
9. The deep groove ball bearing assembly for the tensioning wheel of a gang saw machine according to claim 2, characterized in that: The raceway curvature value of the outer ring assembled rolling body is 0.525, and the raceway curvature value of the inner ring assembled rolling body is 0.515.
Citation Information
Cited By
Deep groove ball bearing assembly for tensioning wheel of group sawing machine
CN118309729A
