Shockproof laser roughness instrument with flat bottom surface
By using vertical sliders, transverse sliders and heightening fixtures in the roughness meter for position adjustment and stable control, the problem of insufficient position adjustment and stability of detection objects in the prior art is solved, and a larger detection range is achieved. Higher accuracy and higher safety detection effect.
Patent Information
- Application Number
- CN202420100603.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-16
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-01-16
AI Technical Summary
The existing roughness instruments have shortcomings in detecting the position adjustment and stability of objects, with a small scope of application and high risk factor for working processes.
Vertical sliders and transverse sliders are used for position adjustment, combined with the heightened fixture to achieve stable control of the detection table, and the cushioning foot is used to reduce vibration, ensuring the flatness and stability of the detection table.
The detection range is expanded, the accuracy is improved and the stability is improved, ensuring the safety and accuracy of the detection process.
Smart Images

Figure CN222229950U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of roughness meters, in particular to a shockproof laser roughness meter with a flat bottom surface. Background Art
[0002] The roughness meter uses the needle tracing method, also known as the stylus method. When the stylus is gently scratched directly on the measured surface of the workpiece, the stylus will move up and down in a direction perpendicular to the measured surface due to the ups and downs of the measured surface profile. This movement is amplified by an electronic device, and then the data or graphics related to the roughness are output through a zero indicator or other output device. The surface roughness measuring instrument using the needle tracing principle consists of a sensor, a driver, a zero indicator, a recorder and an inductive sensor. The inductive sensor is one of the main components of the profile meter. A diamond stylus is installed at one end of the sensor rod. The curvature radius r of the stylus is very small. During measurement, the stylus is placed on the workpiece and in vertical contact with the measured surface. The driver is used to drag the sensor at a certain speed.
[0003] Due to the undulating peaks and valleys of the measured surface, the stylus will move up and down when sliding on the measured surface. This movement causes the magnetic core to move up and down synchronously through the fulcrum, thereby changing the inductance of the two differential inductor coils surrounding the magnetic core; the sensor coil and the measuring circuit are directly connected to the balanced bridge, and the change in the coil inductance causes the bridge to lose balance, so it outputs a signal proportional to the up and down displacement of the stylus. After the electronic device amplifies this weak change in electricity and performs phase-sensitive detection, a signal that can represent the size and direction of the stylus displacement is obtained.
[0004] After that, the signal is divided into three paths: one path is added to the zero indicator to indicate the position of the stylus, one path is input to the DC power amplifier, and after amplification, it drives the recorder to record; the other path is amplified by filtering and averaging amplifier, and then enters the integral calculator for integral calculation, and the surface roughness Ra value can be directly read from the indicator.
[0005] Patent No. CN202321258276.0 discloses a roughness meter height adjustment structure, which cooperates with a limit rod, a bearing sleeve, a lead screw and a motor, so that when the operator uses it, the electric telescopic rod can be controlled to limit the roughness meter body, and then the operator can place the part to be measured in the middle position of the two clamping blocks of the clamping assembly. Then the operator can start the motor, and the motor drives the mounting frame to move on the lead screw, so that the height of the roughness meter body can be adjusted, which is convenient for the operator to measure the roughness of the part measuring surface. However, this structure has the following problems: First, it is impossible to adjust the position of the object being tested front, back, left and right, and the scope of application is small. Secondly, the workpiece stability is not high and the working process has a high risk factor. Utility Model Content
[0006] The purpose of the utility model is to address the deficiencies of the prior art. By adjusting the front, back, left, and right positions of the object to be detected through a vertical slider and a horizontal slider, a large detection range and high precision are achieved. The position is adjusted by a machine, which has higher stability. The heightening fixed frame is used to stably control the position height of the laser roughness detector, so that the contact needle method can be used to achieve roughness detection, thereby solving the technical problems of the prior art such as small application range, poor working activity stability, and low safety factor.
[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0008] A shockproof laser roughness meter with a flat bottom surface comprises a base platform, four vertices at the lower end of the base platform are fixedly connected to shock-absorbing feet, the front surface of the upper end of the base platform is fixedly connected to a workbench, the rear side of the upper end of the base platform is fixedly connected to a line system protection cover, the center position of the upper end of the workbench is fixedly connected to a rectangular plate, the upper end of the rectangular plate is fixedly connected to a vertical slider, the upper end of the vertical slider is slidably connected to a horizontal base, the upper end of the horizontal base is fixedly connected to a horizontal slider, and the upper end of the horizontal slider is slidably connected to a detection platform;
[0009] The detection platform has a slide block at the upper end thereof, the front end of the slide block is slidably connected to the upper and lower slide blocks, and the rear end of the slide block is fixedly connected to the mounting plate, the front ends of the upper and lower slide blocks are fixedly connected to the laser roughness detector, the rear end of the mounting plate is fixedly connected to the heightening fixing frame, and the lower end of the heightening fixing frame is fixedly connected to the base platform.
[0010] Preferably, the line system protection cover is a rectangular structure, and a connecting line is provided inside the line system protection cover. Ventilation holes are provided at the lower ends of the left and right sides of the line system protection cover, and a ventilation fan is provided in the ventilation holes.
[0011] As a preferred embodiment, the vertical slider includes a slider base, a round shaft rod is provided at the inner center position of the upper end of the slider base, a sliding convex block is slidably connected on the round shaft rod, a rectangular limiting hole is provided on the upper end of the sliding convex block, a limiting plate is passed through the rectangular limiting hole, and the front and rear ends of the limiting plate are fixedly connected to the upper sides of the front and rear ends of the slider base.
[0012] Preferably, the vertical slider and the transverse slider have the same structure, and a motion cylinder is provided at the leftmost end of the transverse slider, a telescopic rod is provided on the right side of the motion cylinder, and the right end of the telescopic rod is fixedly connected to the sliding convex block in the transverse slider.
[0013] As a preferred embodiment, a second cylinder is provided at the upper end of the upper and lower sliders, a second telescopic rod is provided at the lower end of the second cylinder, the lower end of the second telescopic rod is fixedly connected to the instrument sliding base, the rear end of the instrument sliding base is slidably connected to the upper and lower sliders, and the front end of the instrument sliding base is fixedly connected to the laser roughness detector.
[0014] As a preference, the laser roughness detector comprises an instrument body, a contact pin is provided at the lower end of the instrument body, and the lower end of the contact pin is in a truncated cone shape.
[0015] As another preferred embodiment, a control button is provided at the center of the front end of the base platform, a switch button is provided on the left side of the front end of the base platform, an inspection port is provided on the right side of the front end, and a grounding wire port is provided on the front right side of the base platform.
[0016] Beneficial effects of the utility model:
[0017] (1) In the utility model, the entire base table is cushioned by arranging cushioning feet, and a rubber material layer wrapped on the cushioning feet can better reduce vibration transmission. In this way, the entire tester can be placed on different workbenches, and the operation of other devices on different workbenches will not interfere with the work of the roughness tester, ensuring that the tester is placed more stably and the measurement is more accurate.
[0018] (2) In the utility model, a vertical slider and a horizontal slider are provided. The vertical slider can be manually moved forward and backward, and the horizontal slider can be moved left and right by using a motion cylinder. In this way, workers can accurately control the forward and backward movement of the testing platform, and can also use the motion cylinder to achieve the left and right displacement of the testing platform and control the speed of the left and right displacement of the testing platform, thereby ensuring that the detection of the test object is more convenient and accurate.
[0019] (3) In the utility model, upper and lower sliders are provided to fix the laser roughness detector by using the upper and lower sliders, and then the contact needle at the lower end of the laser roughness detector is used to contact the detection object on the detection table, thereby realizing needle scanning detection of the detection object. The utility model has a simple structure, strong practicality, stable movement and accurate detection.
[0020] In summary, the equipment has the advantages of a flat bottom surface, good shock-absorbing effect, high operating stability, and comprehensive detection, and is particularly suitable for the field of roughness instrument technology. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0023] Figure 2 It is a structural schematic diagram of the height-increasing fixing frame in the utility model.
[0024] Figure 3 It is a structural schematic diagram of the transverse base and the limiting plate in the utility model.
[0025] Figure 4 It is a structural schematic diagram of the second telescopic rod in the utility model. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present utility model are clearly and completely described below in conjunction with the accompanying drawings.
[0027] Embodiment 1
[0028] like Figures 1 to 4 As shown, the utility model provides a shockproof laser roughness meter with a flat bottom surface, including a base platform 1, the four vertices at the lower end of the base platform 1 are fixedly connected to the shock-absorbing feet 11, and the front surface of the upper end of the base platform 1 is fixedly connected to the workbench 12, the rear side of the upper end of the base platform 1 is fixedly connected to the line system protection cover 2, the center position of the upper end of the workbench 12 is fixedly connected to the rectangular plate 13, the upper end of the rectangular plate 13 is fixedly connected to the vertical slider 8, the upper end of the vertical slider 8 is slidably connected to the horizontal base 3, the upper end of the horizontal base 3 is fixedly connected to the horizontal slider 4, and the upper end of the horizontal slider 4 is slidably connected to the detection table 5;
[0029] The detection table 5 has a slide block 6 at the upper end thereof, the front end of the slide block 6 is slidably connected to the upper and lower sliders 61, and the rear end of the slide block 6 is fixedly connected to the mounting plate 62, the front ends of the upper and lower sliders 61 are fixedly connected to the laser roughness detector 63, the rear end of the mounting plate 62 is fixedly connected to the heightening fixing frame 7, and the lower end of the heightening fixing frame 7 is fixedly connected to the base table 1.
[0030] Furthermore, the line system protection cover 2 is a rectangular structure, and a connecting line is arranged inside the line system protection cover 2. Ventilation holes 21 are opened at the lower ends of the left and right sides of the line system protection cover 2, and a ventilation fan 22 is arranged in the ventilation holes 21. The line system protection cover 2 collects and gathers the internal lines of the entire detector, and can ensure the overall aesthetics while protecting the lines. Moreover, because the lines are gathered in the line system protection cover 2, through holes 21 are opened at the lower ends of the left and right sides of the protection cover 2 to realize air circulation, and then the ventilation fan 22 is used to ensure the internal heat dissipation effect of the line system protection cover 2, extend the service life of the device, and ensure a high overall safety factor. The ventilation fan 22 can use the ventilation holes 21 opened on the left and right sides to realize air convection to rotate, and can also be set to rotate with a micro motor using a rotating shaft, and the set micro motor circuit can be placed in the line system protection cover 2, which is beautiful and generous.
[0031] Furthermore, the vertical slider 8 includes a slider base 81, a round shaft rod 82 is provided at the inner center position of the upper end of the slider base 81, a sliding convex block 83 is slidably connected to the round shaft rod 82, a rectangular limiting hole 84 is provided at the upper end of the sliding convex block 83, a limiting plate 85 is passed through the rectangular limiting hole 84, and the front and rear ends of the limiting plate 85 are fixedly connected to the upper sides of the front and rear ends of the slider base 81. The vertical slider 8 ensures the forward and backward movement of the detection platform 5. Because no cylinder is provided in the vertical slider 8, a manual sliding method is adopted, which has low operating requirements for workers and high detection efficiency.
[0032] Furthermore, the vertical slider 8 and the transverse slider 4 have the same structure, and a motion cylinder 41 is provided at the leftmost end of the transverse slider 4, and a telescopic rod 42 is provided on the right side of the motion cylinder 41. The right end of the telescopic rod 42 is fixedly connected to a sliding convex block 83 in the transverse slider 4. The transverse slider 4 drives the detection platform 5 to slide left and right, and starts working by using the motion cylinder 41. The motion cylinder 41 drives the telescopic rod 42 to move, so that the sliding convex block 83 moves left and right on the transverse slider 4. Moreover, because the transverse slider 4 and the vertical slider 8 have the same structure, they both have a limit plate 85, so that the movement of the sliding convex block 83 can be limited and slid by the limit plate 85, ensuring that the operation of the detection platform 5 is more stable, and the setting of the telescopic rod 42 and the setting of the round shaft rod 82 will not interfere with each other, and they only need to be set in parallel at the upper end of the round shaft rod 82. The principle is simple, the space utilization rate is high, and the practicability is strong.
[0033] Furthermore, a second cylinder 64 is provided at the upper end of the upper and lower sliders 61, a second telescopic rod 65 is provided at the lower end of the second cylinder 64, the lower end of the second telescopic rod 65 is fixedly connected to an instrument sliding base 66, the rear end of the instrument sliding base 66 is slidably connected to the upper and lower sliders 61, and the front end of the instrument sliding base 66 is fixedly connected to the laser roughness detector 63. The upper and lower sliders 61 function to drive the laser roughness detector 63 to move up and down. The second cylinder 64 works to drive the second telescopic rod 65 to start working, thereby driving the instrument sliding base 66 to slide up and down on the upper and lower sliders 61, thereby realizing the up and down sliding of the laser roughness detector 63. The principle is simple and the operation is stable.
[0034] Furthermore, the laser roughness detector 63 includes an instrument body 631, and a contact pin 632 is provided at the lower end of the instrument body 631. The lower end of the contact pin 632 is in a truncated cone shape. The truncated cone shape of the contact pin 632 can prevent unnecessary damage to the detected object due to contact with too many edges and corners, thereby affecting the surface roughness of the detected object.
[0035] Furthermore, a control button 14 is provided at the center of the front end of the base platform 1, and a switch button 15 is provided on the left side of the front end of the base platform 1, and an inspection port 16 is provided on the right side of the front end, and a grounding wire port 17 is provided at the front end of the right side of the base platform 1. The control button 14 can control the movement cylinder 41 and the second cylinder 64 to start working, and the switch button 15 can control the power on and off of the entire device, with a high safety factor. The setting of the inspection port 16 is convenient for the inspection of the internal circuit chip, and the grounding wire port 17 is for safety to prevent unnecessary hidden dangers.
[0036] Working process: first, place the test object on the test table 5, then turn on the switch button 15 to power on the entire device, the worker operates the control button 14 to control the left and right position of the test table 5, manually controls the vertical slider 8 to control the front and rear position of the test table 5, and after adjusting the height position of the laser roughness detector 63 on the upper and lower sliders 61, the test table 5 performs regular left and right movements by running the cylinder 41, and then manually controls the sliding convex block 83 on the vertical slider 8 to move, and adjusts the front and rear position of the test table, so that the laser roughness detector 63 can perform a comprehensive inspection of the test object. The principle is simple, the detection angle is manually operated, the operation requirements are low, the detection is convenient and accurate, and the cost is low.
[0037] In the description of the present invention, it should be understood that the terms "front and back", "left and right", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the equipment or components referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the utility model.
[0038] Of course, in the present technical solution, those skilled in the art should understand that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.
[0039] The above is only a preferred specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art under the technical guidance of the utility model should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims
1. A shockproof laser roughness tester with a flat bottom surface, characterized in that: include A base platform (1), wherein the four vertices of the lower end of the base platform (1) are fixedly connected to the shock absorbing feet (11), and the front surface of the upper end of the base platform (1) is fixedly connected to the workbench (12), the rear side of the upper end of the base platform (1) is fixedly connected to the line system protection cover (2), the center position of the upper end of the workbench (12) is fixedly connected to the rectangular plate (13), the upper end of the rectangular plate (13) is fixedly connected to the vertical slider (8), the upper end of the vertical slider (8) is slidably connected to the horizontal base (3), the upper end of the horizontal base (3) is fixedly connected to the horizontal slider (4), and the upper end of the horizontal slider (4) is slidably connected to the detection platform (5); A testing platform (5), wherein a slide block (6) is provided at the upper end of the testing platform (5), the front end of the slide block (6) is slidably connected to the upper and lower sliders (61), and the rear end of the slide block (6) is fixedly connected to the mounting plate (62), the front ends of the upper and lower sliders (61) are fixedly connected to the laser roughness detector (63), the rear end of the mounting plate (62) is fixedly connected to the heightening fixing frame (7), and the lower end of the heightening fixing frame (7) is fixedly connected to the base platform (1).
2. The anti-vibration laser roughness tester with a flat bottom surface according to claim 1, characterized in that: The line system protection cover (2) is a rectangular structure, and a connecting line is provided inside the line system protection cover (2). Ventilation holes (21) are provided at the lower ends of the left and right sides of the line system protection cover (2), and a ventilation fan (22) is provided inside the ventilation hole (21).
3. The anti-vibration laser roughness tester with a flat bottom surface according to claim 1, characterized in that: The vertical slider (8) comprises a slider base (81), a round shaft (82) is provided at the inner center position of the upper end of the slider base (81), a sliding convex block (83) is slidably connected to the round shaft (82), a rectangular limiting hole (84) is provided at the upper end of the sliding convex block (83), a limiting plate (85) is passed through the rectangular limiting hole (84), and the front and rear ends of the limiting plate (85) are fixedly connected to the upper sides of the front and rear ends of the slider base (81).
4. The anti-vibration laser roughness tester with a flat bottom surface according to claim 1, characterized in that: The vertical slider (8) and the transverse slider (4) have the same structure, and a motion cylinder (41) is provided at the leftmost end of the transverse slider (4), a telescopic rod (42) is provided on the right side of the motion cylinder (41), and the right side end of the telescopic rod (42) is fixedly connected to a sliding convex block (83) in the transverse slider (4).
5. The anti-vibration laser roughness tester with a flat bottom surface according to claim 1, characterized in that: A second cylinder (64) is provided at the upper end of the upper and lower sliders (61), a second telescopic rod (65) is provided at the lower end of the second cylinder (64), the lower end of the second telescopic rod (65) is fixedly connected to an instrument sliding base (66), the rear end of the instrument sliding base (66) is slidably connected to the upper and lower sliders (61), and the front end of the instrument sliding base (66) is fixedly connected to a laser roughness detector (63).
6. The anti-vibration laser roughness tester with a flat bottom surface according to claim 1, characterized in that: The laser roughness detector (63) comprises an instrument body (631), a contact pin (632) is provided at the lower end of the instrument body (631), and the lower end of the contact pin (632) is in the shape of a truncated cone.
7. The anti-vibration laser roughness tester with a flat bottom surface according to claim 1, characterized in that: A control button (14) is provided at the center of the front end of the base platform (1), a switch button (15) is provided on the left side of the front end of the base platform (1), an inspection port (16) is provided on the right side of the front end, and a grounding port (17) is provided on the front right side of the base platform (1).
