Internet of Things information management system for roll production

Abstract

The utility model discloses an information management system of a roll production internet of things. The information management system comprises hardware equipment, a data processing terminal, a management platform and an application service module, the hardware equipment comprises production equipment and monitoring equipment; the production equipment and the monitoring equipment are connected with each other; the data processing terminal is respectively connected with the production equipment and the monitoring equipment; the management platform is respectively connected with the data processing terminal, the production equipment and the monitoring equipment; and the application service module is connected with the management platform. According to the utility model, the production data on the production line can be collected, processed and standardized, and the production equipment room is monitored and controlled through the data management platform, so that the accuracy of the production flow of the rolling and packaging production process is improved, and the real-time monitoring and intelligent control of the production process are realized. In addition, the production line can be monitored and controlled through the application service module, and the information management level and the production efficiency of the rolling and packaging production line are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of cigarette production, and in particular to an Internet of Things information management system for cigarette packing production. Background Art

[0002] There are three workshops in a cigarette factory, namely the silk-making workshop, the rolling and packaging workshop and the power workshop. The rolling and packaging workshop is a workshop that produces finished cigarettes after the tobacco produced by the silk-making workshop undergoes cigarette rolling and packaging processes. It is the downstream workshop of the silk-making workshop. According to different production processes, the equipment in the rolling and packaging workshop is divided into packaging machines, cigarette-making machines, forming machines, carton sealing machines, and filter rod conveyors. At present, most of the equipment in the rolling and packaging workshop is semi-automatic production, which requires manual continuous addition of materials, more physical labor, tiring work, and loud noise. Although this production method can realize the rolling and packaging of products, it is inefficient. In addition, due to the lack of effective information management methods, the production managers of the enterprise cannot obtain information on the production site in a timely manner, which will affect the improvement of production efficiency and product quality. Utility Model Content

[0003] The utility model provides an Internet of Things information management system for roll packaging production, which can collect, process and standardize production data on the production line, and monitor and control the production equipment room through the data management platform, thereby improving the accuracy of the production process of the roll packaging production process and realizing real-time monitoring and intelligent control of the production process. In addition, the utility model can also monitor and control the production line through the application service module, thereby improving the information management level and production efficiency of the roll packaging production line. The specific technical solution is as follows:

[0004] A volume packaging production Internet of Things information management system, including hardware equipment, a data processing terminal, a management platform, and an application service module; the hardware equipment includes production equipment and monitoring equipment; the production equipment and the monitoring equipment are connected to each other; the data processing terminal is connected to the production equipment and the monitoring equipment respectively; the management platform is connected to the data processing terminal, the production equipment and the monitoring equipment respectively; the application service module is connected to the management platform.

[0005] Preferably, the production equipment includes a cigarette making machine, a cutting machine and a conveyor belt; the monitoring equipment includes a camera, a temperature sensor, a humidity sensor and a pressure sensor; a camera is installed on the conveyor belt; the cigarette making machine and the cutting machine are respectively installed with a temperature sensor, a humidity sensor and a pressure sensor.

[0006] Preferably, the data processing terminal and the management platform are connected by a communication method using TCP / IP protocol, UDP protocol and HTTP protocol.

[0007] Preferably, the management platform and the hardware device are connected using a communication method using an API interface and MQTT protocol.

[0008] Preferably, the management platform is a cloud server.

[0009] Preferably, the application service module includes a mobile phone APP, a PC client and a web client; the mobile phone APP, the PC client and the web client are respectively connected to the management platform.

[0010] Compared with the prior art, the beneficial effects of the utility model are:

[0011] The utility model collects, processes and standardizes the production data on the production line by setting up monitoring equipment and management platform, and monitors and controls the production equipment room through the data management platform, thereby improving the accuracy of the production process of the roll-wrapping production process, the availability of the production line data, and realizing real-time monitoring and intelligent control of the production process. In addition, the utility model is also provided with an application service module, through which the staff can monitor and control the production line, enhancing the flexibility and user interactivity of the system, and improving the information management level and production efficiency of the roll-wrapping production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the specific implementation or the prior art description. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual scale.

[0013] Figure 1 It is a schematic diagram of the structure of the system of the utility model. DETAILED DESCRIPTION

[0014] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0015] It should be understood that when used in this specification and the appended claims, the terms "include" and "comprises" indicate the presence of described features, integers, steps, operations, elements and / or components, but do not exclude the presence or addition of one or more other features, integers, steps, operations, elements, components and / or combinations thereof.

[0016] It should also be understood that the terms used in the utility model specification are only for the purpose of describing specific embodiments and are not intended to limit the utility model. As used in the utility model specification and the appended claims, unless the context clearly indicates otherwise, the singular forms "a", "an" and "the" are intended to include plural forms.

[0017] It should be further understood that the term “and / or” used in the present specification and the appended claims refers to any combination and all possible combinations of one or more of the associated listed items, and includes these combinations.

[0018] Example 1

[0019] As shown in the figure, a volume packaging production Internet of Things information management system includes hardware equipment, data processing terminals, management platforms, and application service modules; the hardware equipment includes production equipment and monitoring equipment; the production equipment and monitoring equipment are connected to each other; the data processing terminal is connected to the production equipment and the monitoring equipment respectively; the management platform is connected to the data processing terminal, the production equipment, and the monitoring equipment respectively; the application service module is connected to the management platform.

[0020] When the above-mentioned roll packaging production Internet of Things information management system works, it includes the following steps:

[0021] The monitoring equipment collects production data of the production equipment, and the data processing terminal receives the production data collected by the monitoring equipment;

[0022] The data processing terminal cleans the collected production data to remove noise and irrelevant information, as well as outliers, duplicate values, and missing values;

[0023] The data processing terminal converts and standardizes the data format of the production data after data cleaning, and transmits the production data to the management platform;

[0024] The management platform receives the production data transmitted by the data processing terminal and monitors the production process of the production equipment through the production data; the management platform receives the production data transmitted by the data processing terminal and issues control instructions to the production equipment according to the production data;

[0025] Staff access the application service module and send instructions to the management platform to view production data or adjust and control production equipment.

[0026] Example 2

[0027] This embodiment differs from Embodiment 1 in that the production equipment comprises a cigarette making machine, a cutting machine and a conveyor belt; the monitoring equipment comprises a camera, a temperature sensor, a humidity sensor and a pressure sensor; a camera is installed on the conveyor belt; the cigarette making machine and the cutting machine are respectively installed with a temperature sensor, a humidity sensor and a pressure sensor.

[0028] The production equipment and monitoring equipment constitute the front-end part for producing and monitoring cigarettes. The camera, temperature sensor, humidity sensor and pressure sensor collect production environment and status data during the cigarette production process, which can achieve more refined production process control.

[0029] The working principle of this embodiment is the same as that of Embodiment 1.

[0030] Example 3

[0031] The difference between this embodiment and embodiment 1 is that the data processing terminal and the management platform are connected by a communication method using TCP / IP protocol, UDP protocol and HTTP protocol.

[0032] The data processing terminal and the management platform use TCP / IP protocol, UDP protocol and HTTP protocol for data communication, which helps to enhance the network communication capability and compatibility of the system, supports remote data transmission and control, and improves the flexibility of the system.

[0033] The working principle of this embodiment is the same as that of Embodiment 1.

[0034] Example 4

[0035] The difference between this embodiment and embodiment 1 is that the management platform and the hardware device are connected by a communication method using an API interface and the MQTT protocol.

[0036] The management platform and hardware devices communicate using API interface and MQTT protocol. The use of API interface enables the system to be more flexibly integrated with other systems; MQTT protocol is suitable for the Internet of Things environment and can improve the communication efficiency and reliability of the system under the Internet of Things framework.

[0037] The working principle of this embodiment is the same as that of Embodiment 1.

[0038] Example 5

[0039] The difference between this embodiment and embodiment 1 is that the management platform is a cloud server. The management platform is a cloud server, which can provide centralized data processing and production management for the production line, improve the accessibility and scalability of the system, and facilitate centralized storage and analysis of data.

[0040] The working principle of this embodiment is the same as that of Embodiment 1.

[0041] Example 6

[0042] The difference between this embodiment and Embodiment 1 is that the application service module includes a mobile phone APP, a PC client and a web client; the mobile phone APP, the PC client and the web client are respectively connected to the management platform.

[0043] The application service module includes mobile APP, PC client and web client, which can provide staff with multiple access methods. Staff can interact with the management platform through any client to monitor and control the production process. Multi-client support improves the convenience and flexibility of staff.

[0044] The working principle of this embodiment is the same as that of Embodiment 1.

[0045] In summary, the utility model collects, processes and standardizes the production data on the production line by setting up monitoring equipment and a management platform, and monitors and controls the production equipment room through the data management platform, thereby improving the accuracy of the production process of the roll-wrapping production process, the availability of the production line data, and realizing real-time monitoring and intelligent control of the production process. In addition, the utility model is also provided with an application service module, through which the staff can monitor and control the production line, enhancing the flexibility and user interactivity of the system, and improving the information management level and production efficiency of the roll-wrapping production line.

[0046] Those of ordinary skill in the art will appreciate that the units of each example described in conjunction with the embodiments disclosed herein can be implemented in electronic hardware, computer software, or a combination of the two. In order to clearly illustrate the interchangeability of hardware and software, the composition of each example has been generally described in terms of function in the above description. Whether these functions are performed in hardware or software depends on the specific application and design constraints of the technical solution. Professional and technical personnel can use different methods to implement the described functions for each specific application, but such implementation should not be considered to be beyond the scope of the present invention.

[0047] In the embodiments provided by the present invention, it should be understood that the division of units is only a logical function division, and there may be other division methods in actual implementation, for example, multiple units can be combined into one unit, one unit can be split into multiple units, or some features can be ignored, etc.

[0048] In addition, each functional unit in each embodiment of the present invention may be integrated into one processing unit, or each unit may exist physically separately, or two or more units may be integrated into one unit. The above integrated unit may be implemented in the form of hardware or in the form of software functional units.

[0049] If the integrated unit is implemented in the form of a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, the technical solution of the utility model can be essentially or partly embodied in the form of a software product that contributes to the prior art, or all or part of the technical solution. The computer software product is stored in a storage medium, including several instructions for a computer device (which can be a personal computer, server or network device, etc.) to perform all or part of the steps of the method described in each embodiment of the utility model. The aforementioned storage medium includes: U disk, read-only memory (ROM, Read-0nlyMemory), random access memory (RAM, RandomAccessMemory), mobile hard disk, disk or optical disk and other media that can store program codes.

[0050] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model, and they should all be included in the scope of the claims and specification of the utility model.

Claims

1. A roll packaging production Internet of Things information management system, characterized in that: It includes hardware equipment, data processing terminal, management platform, and application service module; the hardware equipment includes production equipment and monitoring equipment; the production equipment and monitoring equipment are connected to each other; the data processing terminal is connected to the production equipment and monitoring equipment respectively; the management platform is connected to the data processing terminal, production equipment and monitoring equipment respectively; the application service module is connected to the management platform.

2. According to claim 1, a roll packaging production Internet of Things information management system is characterized in that: The production equipment includes a cigarette making machine, a cutting machine and a conveyor belt; the monitoring equipment includes a camera, a temperature sensor, a humidity sensor and a pressure sensor; a camera is installed on the conveyor belt; the cigarette making machine and the cutting machine are respectively installed with a temperature sensor, a humidity sensor and a pressure sensor.

3. According to claim 1, a roll packaging production Internet of Things information management system is characterized in that: The data processing terminal and the management platform are connected by using the communication methods of TCP / IP protocol, UDP protocol and HTTP protocol.

4. The Internet of Things information management system for roll packaging production according to claim 1 is characterized in that: The management platform and the hardware devices are connected using an API interface and a communication method using the MQTT protocol.

5. The Internet of Things information management system for roll packaging production according to claim 1 is characterized in that: The management platform is a cloud server.

6. The Internet of Things information management system for roll packaging production according to claim 1 is characterized in that: The application service module includes a mobile phone APP, a PC client and a web client; the mobile phone APP, the PC client and the web client are connected to the management platform respectively.

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