Sludge treatment centrifugal filtering device with anti-blocking function

The centrifugal filter device addresses discharge port clogging in sludge treatment by using a stirring and heating mechanism to dilute and dehydrate sludge, ensuring smooth operation and energy efficiency.

CN222239226UActive Publication Date: 2024-12-27SICHUAN HIGH GERMANIUM RENEWABLE RESOURCES CO LTD
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Patent Information

Application Number
CN202420919374.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2024-12-27
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

Existing sludge treatment equipment often experiences discharge port blockages due to the high viscosity of sludge, leading to clogging issues.

Method used

A centrifugal filter device equipped with a stirring mechanism and a heating mechanism to dilute and reduce sludge viscosity, featuring a motor-driven stirring rod and a heat source to evenly mix and dehydrate sludge, preventing blockages by controlling heating intensity based on viscosity.

Benefits of technology

The device effectively prevents discharge port clogging by diluting and reducing sludge viscosity, ensuring smooth operation and energy efficiency through automatic heating control.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a sludge treatment centrifugal filtering device with an anti-blocking function. The sludge treatment centrifugal filtering device comprises an inlet, and a stirring mechanism drives a stirring rod to rotate through a motor to uniformly stir sludge in an outer shell. According to the sludge treatment centrifugal filtering device with the anti-blocking function, under the condition that existing sludge treatment equipment is often blocked in the using process, the blocking is generally caused by the fact that the viscosity of sludge is relatively high, so that a discharge port is blocked, a motor is started, and after the sludge enters the outer shell, the sludge falls on the surface of a supporting plate, so that the sludge is prevented from being blocked. The supporting plate plays a role in reducing the falling speed of the sludge and facilitating stirring in the outer shell, the stirring rods fixedly connected to the surface of the second connecting shaft evenly stir the sludge falling into the outer shell and enable the sludge to fall on the surface of the filter plate, the second connecting shaft drives the filter plate to rotate, and the filter plate is driven to rotate. Water in the sludge on the surface of the filter plate is separated out from the filter screen due to centrifugal force, and the dewatered sludge is discharged below the filter plate.
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Description

Technical Field

[0001] The utility model relates to the technical field of sludge treatment, in particular to a sludge treatment centrifugal filter device with an anti-jamming function. Background Art

[0002] Sludge treatment is the process of reducing, stabilizing and harmless sludge by concentrating, conditioning, dehydrating, stabilizing, drying or incinerating. The method of sludge treatment mainly depends on the water content of the sludge and the final disposal method. The higher the degree of sewage treatment, the more sludge residue will be produced and need to be treated. Unless land treatment or sewage pond treatment is used, general sewage treatment plants must have sludge treatment facilities. For modern sewage treatment plants,

[0003] During the use of existing sludge treatment equipment, the sludge will automatically fall and settle, and the upper layer will be clarified, resulting in high density of sludge at the bottom and high viscosity at the bottom, which can easily cause the discharge port to be blocked. Utility Model Content

[0004] The utility model aims to provide a sludge treatment centrifugal filter device with an anti-jamming function to solve the problem of clogging of the discharge port due to the high viscosity of the sludge proposed in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions, including: an inlet, the lower end surface of the inlet is fixedly connected to an outer shell, a motor is fixedly installed on one side of the outer shell, a side shell is fixedly connected to the surface of one side of the outer shell, a bearing is provided on the lower end surface of the outer shell, and a stirring mechanism is provided inside the outer shell, and the stirring mechanism drives a stirring rod to rotate through the motor to evenly stir the sludge inside the outer shell.

[0006] Preferably, the stirring mechanism includes: one end of the output shaft of the motor is fixedly connected to a connecting shaft 1, one end of the connecting shaft 1 is fixedly connected to a meshing gear 1, one side of the meshing gear 1 is meshingly connected to a meshing gear 2, the lower end surface of the meshing gear 2 is fixedly connected to a connecting shaft 2, the surface of the connecting shaft 2 is fixedly connected to a stirring rod, the inner wall surface of the outer shell is fixedly connected to a support plate, the inner wall surface of the outer shell is fixedly connected to a protective shell, the lower end surface of the connecting shaft 2 is fixedly connected to a filter plate, and the upper end surface of the filter plate is fixedly connected to a filter screen.

[0007] By adopting the above technical solution, the stirring mechanism facilitates the dilution of the sludge in the outer shell.

[0008] Preferably, a heating mechanism is provided on the surface of the outer shell, wherein the heating mechanism comprises: a heat source is fixedly connected to the surface of the outer shell, a control switch is fixedly installed on the surface of the heat source, a rotating plate is rotatably provided inside the side shell, and a tachometer is provided on one side of the rotating plate.

[0009] By adopting the above technical solution, the heating mechanism further dilutes the sludge in the outer shell.

[0010] Preferably, a rectangular opening is provided on one side of the outer shell, one end of the output shaft of the motor is arranged to pass through the inner wall surface of the outer shell, and the output shaft of the motor is rotatably connected to the outer shell, the side shell is arranged on the rectangular opening on one side of the outer shell, and the outer shaft of the bearing is fixedly installed on the lower end surface of the outer shell.

[0011] The above technical solution provides a structural basis for the stirring mechanism and the heating mechanism.

[0012] Preferably, one end of the second connecting shaft passes through the surface of the support plate, and the second connecting shaft is rotatably connected to the support plate. The surface of the support plate is provided with through holes, and the through holes on the surface of the support plate are arranged in a ring shape. A truncated cone guide bucket is fixedly installed on the lower surface of the support plate, and the outer surface of the filter is fixedly connected to the inner shaft surface of the bearing.

[0013] The above technical solution facilitates the falling and dehydration of sludge. The second connecting shaft drives the filter plate to rotate, and the water in the sludge on the surface of the filter plate is separated from the filter screen due to centrifugal force, and the dehydrated sludge is discharged from the bottom of the filter plate.

[0014] Preferably, the meshing gear 1 and the meshing gear 2 are both arranged in a protective shell, the surface of the protective shell is provided with a through hole, the connecting shaft 1 and the connecting shaft 2 are arranged in the through hole on the surface of the protective shell, and sealing rings are provided at the connections between the connecting shaft 1, the connecting shaft 2 and the protective shell.

[0015] By adopting the above technical solution, the output shaft of the motor drives the connecting shaft 1 fixedly connected at one end to rotate, and the meshing gear 1 fixedly connected at one end of the connecting shaft 1 simultaneously causes the meshing gear 2 meshingly connected at one side to rotate simultaneously, and the connecting shaft 2 fixedly connected at the lower end of the meshing gear 2 rotates simultaneously, and the stirring rod fixedly connected to the surface of the connecting shaft 2 evenly stirs the sludge that falls into the outer shell.

[0016] Preferably, the heat source is annular as a whole, and the inner wall surface of the heat source is in contact with the outer surface of the outer shell, blades are fixedly mounted on the surface of the rotating plate, and the tachometer is fixedly mounted on the inner wall surface of the rectangular opening of the outer shell.

[0017] By adopting the above technical solution and starting the heat source, the sludge is further diluted due to the heating effect of the heat source. The higher the viscosity of the sludge, the slower it falls. During the falling process, the sludge will continuously hit the blades of the turntable, and the turntable will rotate accordingly. During the rotation of the turntable, the tachometer will record the rotation speed of the turntable.

[0018] Compared with the prior art, the utility model has the following beneficial effects: the sludge treatment centrifugal filter device with anti-jamming function:

[0019] 1. The stirring mechanism facilitates the dilution of the sludge in the outer shell. Blockages often occur during the use of existing sludge treatment equipment. The blockage is generally caused by the high viscosity of the sludge, which leads to blockage of the discharge port. The motor is started. When the sludge enters the outer shell and falls from the annular holes on the surface of the support plate, the support plate slows down the falling rate of the sludge, making it convenient to stir in the outer shell. The stirring rod fixedly connected to the second surface of the connecting shaft stirs the sludge that falls into the outer shell, so that the upper and lower layers of sludge are evenly mixed, thereby preventing blockages caused by the high viscosity of the sludge.

[0020] 2. The heating mechanism further increases the viscosity of the sludge in the outer shell. The dilution of the sludge can also reduce its viscosity by heating. During the stirring of the sludge in the outer shell, the heat source is started. Since the sludge is a non-Newtonian liquid, the fluidity of the sludge increases when heated. Therefore, under the heating effect of the heat source and the rotation of the rotating plate, the speed recorder will record the speed of the rotating plate and transmit the electrical signal to the control switch. The higher the speed, the higher the fluidity at this time. The control switch then controls the heating intensity of the heat source to automatically decrease, thereby automatically changing the heating intensity of the heat source according to the viscosity of the clay, thereby saving electricity. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the three-dimensional structure of the connection between the inlet and the outer shell of the utility model;

[0022] Figure 2 This is a schematic diagram of a three-dimensional cross-sectional structure of the connection between the second connecting shaft and the stirring rod of the utility model;

[0023] Figure 3 This is a schematic diagram of a three-dimensional cross-sectional structure of the connection between the filter plate and the filter screen of the utility model;

[0024] Figure 4 This is a schematic diagram of a three-dimensional cross-sectional structure of the connection between the side housing and the rotating plate of the utility model;

[0025] Figure 5 For this utility model Figure 4 A is an enlarged structural diagram of FIG.

[0026] In the figure:

[0027] 1. Inlet; 2. Outer shell; 3. Motor; 3-1. Connecting shaft 1; 3-2. Meshing gear 1; 3-3. Meshing gear 2; 3-4. Connecting shaft 2; 3-5. Stirring rod; 3-6. Filter plate; 3-7. Filter screen; 3-8. Support plate; 3-9. Protective shell; 4. Side shell; 4-1. Rotating plate; 4-2. Tachometer; 4-3. Heat source; 4-4. Control switch; 5. Bearing. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] See also Figure 1-5 The utility model provides a technical solution: a sludge treatment centrifugal filter device with anti-jamming function, comprising: an inlet 1, the lower end surface of the inlet 1 is fixedly connected with an outer shell 2, a motor 3 is fixedly installed on one side of the outer shell 2, a side surface of the outer shell 2 is fixedly connected with a side shell 4, a bearing 5 is provided on the lower end surface of the outer shell 2, and a stirring mechanism is provided inside the outer shell 2. The stirring mechanism drives a stirring rod 3-5 to rotate through the motor 3 to evenly stir the sludge inside the outer shell 2, wherein the stirring mechanism comprises: one end of the output shaft of the motor 3 is fixedly connected with a connecting shaft 1 3-1, one end of the connecting shaft 1 3-1 is fixedly connected with a meshing gear 1 3-2, one side of the meshing gear 1 3-2 is meshingly connected with a meshing gear 2 3-3, the lower end surface of the meshing gear 2 3-3 is fixedly connected with a connecting shaft 2 3-4, the surface of the connecting shaft 2 3-4 is fixedly connected with a stirring rod 3-5, the inner wall surface of the outer shell 2 is fixedly connected with a support plate 3-8, and the inner wall of the outer shell 2 A protective shell 3-9 is fixedly connected to the wall surface, a filter plate 3-6 is fixedly connected to the lower end surface of the connecting shaft 2 3-4, and a filter screen 3-7 is fixedly connected to the upper end surface of the filter plate 3-6. A rectangular opening is provided on one side of the outer shell 2, and one end of the output shaft of the motor 3 passes through the inner wall surface of the outer shell 2, and the output shaft of the motor 3 is rotatably connected to the outer shell 2. The side shell 4 is arranged on a rectangular opening on one side of the outer shell 2, and the outer shaft of the bearing 5 is fixedly installed on the lower end surface of the outer shell 2. One end of the connecting shaft 2 3-4 passes through the surface of the support plate 3-8, and the connecting shaft 2 3-4 is rotatably connected to the support plate 3-8. The surface of the support plate 3-8 is provided with through holes, and the through holes on the surface of the support plate 3-8 are arranged in a ring shape. A truncated cone guide bucket is fixedly installed on the lower surface of the support plate 3-8, and the upper end of the truncated cone guide bucket covers all the holes on the surface of the support plate 3-8, so that the sludge enters the guide bucket through the holes and flows downward along the guide bucket.

[0030] The outer surface of the filter screen 3-7 is fixedly connected to the inner shaft surface of the bearing 5, the meshing gear 1 3-2 and the meshing gear 2 3-3 are both arranged in the protective shell 3-9, and the surface of the protective shell 3-9 is provided with a through hole, the connecting shaft 1 3-1 and the connecting shaft 2 3-4 are arranged in the through hole on the surface of the protective shell 3-9, and the connection between the connecting shaft 1 3-1, the connecting shaft 2 3-4 and the protective shell 3-9 is provided with a sealing ring, and the motor 3 is started. When the sludge enters the outer shell 2, the sludge falls on the surface of the support plate 3-8 and falls from the annular holes on the surface of the support plate 3-8. The support plate 3-8 slows down the falling rate of the sludge, which is convenient for stirring in the outer shell 2. The output shaft of the motor 3 is provided with The connecting shaft 3-1 fixedly connected at one end rotates, and the meshing gear 3-2 fixedly connected at one end of the connecting shaft 3-1 makes the meshing gear 3-3 connected on one side rotate at the same time, and the connecting shaft 3-4 fixedly connected at the lower end of the meshing gear 3-3 rotates at the same time, and the stirring rod 3-5 fixedly connected to the surface of the connecting shaft 3-4 stirs the sludge falling into the outer shell 2 evenly, and then due to the action of the truncated cone guide at the lower end of the support plate 3-8, the sludge first contacts with the surface of the filter screen 3-7, and the connecting shaft 3-4 drives the filter plate 3-6 to rotate, and the filter screen 3-7 rotates on the bearing 5 at the same time, and the moisture in the sludge is precipitated from the filter screen 3-7 due to the centrifugal force, and the dehydrated sludge is discharged from the bottom of the filter plate 3-6.

[0031] The surface of the outer shell 2 is provided with a heating mechanism, wherein the heating mechanism comprises: a heat source 4-3 is fixedly connected to the surface of the outer shell 2, a control switch 4-4 is fixedly installed on the surface of the heat source 4-3, a rotating plate 4-1 is rotatably arranged inside the side shell 4, a tachometer 4-2 is arranged on one side of the rotating plate 4-1, the heat source 4-3 is annular as a whole, and the inner wall surface of the heat source 4-3 is in contact with the outer surface of the outer shell 2, a blade is fixedly installed on the surface of the rotating plate 4-1, and the tachometer 4-2 is fixedly installed on the inner wall surface of the rectangular opening of the outer shell 2. During the stirring process of the sludge in the outer shell 2, the sludge is started. The moving heat source 4-3, due to the heating effect of the heat source 4-3, the sludge is further diluted, the higher the viscosity of the sludge, the slower it falls, and in the process of falling, the sludge falling from the holes of the support plate 3-8 will continuously hit the blades of the rotating plate 4-1, and the rotating plate 4-1 will rotate accordingly. Since the rotating shaft of the rotating plate 4-1 is embedded in the junction of the outer shell 2 and the side shell 4, half of the rotating plate 4-1 is located inside the outer shell 2, and the end of the rotating plate 4-1 rotates with the falling of the sludge, and the centripetal force generated by the rotating rotating plate 4-1 throws the sludge away to prevent the rotating plate 4-1 from getting stuck.

[0032] During the rotation of the rotating plate 4-1, the speed recorder 4-2 will record the rotation speed of the rotating plate 4-1 and transmit the electrical signal to the control switch 4-4. The greater the rotation speed, the smaller the heating intensity of the heat source 4-3, thereby automatically changing the heating intensity of the heat source 4-3 according to the viscosity of the clay.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A centrifugal filter device for sludge treatment with anti-jamming function, comprising: An inlet (1), the lower end surface of the inlet (1) is fixedly connected to an outer shell (2), a motor (3) is fixedly mounted on one side of the outer shell (2), a side shell (4) is fixedly connected to one side surface of the outer shell (2), and a bearing (5) is provided on the lower end surface of the outer shell (2), characterized in that a stirring mechanism is provided inside the outer shell (2), and the stirring mechanism drives stirring rods (3-5) to rotate through the motor (3) to uniformly stir the sludge deposited inside the outer shell (2); The stirring mechanism comprises: one end of the output shaft of the motor (3) is fixedly connected to a connecting shaft 1 (3-1), one end of the connecting shaft 1 (3-1) is fixedly connected to a meshing gear 1 (3-2), one side of the meshing gear 1 (3-2) is meshingly connected to a meshing gear 2 (3-3), the lower end surface of the meshing gear 2 (3-3) is fixedly connected to a connecting shaft 2 (3-4), the surface of the connecting shaft 2 (3-4) is fixedly connected to a stirring rod (3-5), the inner wall surface of the outer shell (2) is fixedly connected to a support plate (3-8), the inner wall surface of the outer shell (2) is fixedly connected to a protective shell (3-9), the lower end surface of the connecting shaft 2 (3-4) is fixedly connected to a filter plate (3-6), and the upper end surface of the filter plate (3-6) is fixedly connected to a filter screen (3-7).

2. A sludge treatment centrifugal filter device with anti-jamming function according to claim 1, characterized in that: A heating mechanism is provided on the surface of the outer shell (2), wherein the heating mechanism comprises: a heat source (4-3) is fixedly connected to the surface of the outer shell (2), a control switch (4-4) is fixedly installed on the surface of the heat source (4-3), a rotating plate (4-1) is rotatably provided inside the side shell (4), and a tachometer recorder (4-2) is provided on one side of the rotating plate (4-1).

3. The sludge treatment centrifugal filter device with anti-jamming function according to claim 1, characterized in that: A rectangular opening is provided on one side of the outer shell (2); one end of the output shaft of the motor (3) is arranged to penetrate the inner wall surface of the outer shell (2); the output shaft of the motor (3) is rotatably connected to the outer shell (2); the side shell (4) is arranged on the rectangular opening on one side of the outer shell (2); and the outer shaft of the bearing (5) is fixedly mounted on the lower end surface of the outer shell (2).

4. The sludge treatment centrifugal filter device with anti-jamming function according to claim 1, characterized in that: One end of the second connecting shaft (3-4) is arranged to penetrate the surface of the support plate (3-8), and the second connecting shaft (3-4) and the support plate (3-8) are rotatably connected. The surface of the support plate (3-8) is provided with a through hole, and the through hole on the surface of the support plate (3-8) is arranged in a ring shape. A truncated cone-shaped guide bucket is fixedly installed on the lower surface of the support plate (3-8), and the outer surface of the filter screen (3-7) is fixedly connected to the inner shaft surface of the bearing (5).

5. The sludge treatment centrifugal filter device with anti-jamming function according to claim 1, characterized in that: The meshing gear 1 (3-2) and the meshing gear 2 (3-3) are both arranged in a protective shell (3-9); a through hole is provided on the surface of the protective shell (3-9); the connecting shaft 1 (3-1) and the connecting shaft 2 (3-4) are arranged in the through hole on the surface of the protective shell (3-9); and sealing rings are provided at the connection points between the connecting shaft 1 (3-1), the connecting shaft 2 (3-4) and the protective shell (3-9).

6. The centrifugal filter device for sludge treatment with anti-jamming function according to claim 2, characterized in that: The heat source (4-3) is annular as a whole, and the inner wall surface of the heat source (4-3) is in contact with the outer surface of the outer shell (2). Blades are fixedly mounted on the surface of the rotating plate (4-1), and the tachometer recorder (4-2) is fixedly mounted on the inner wall surface of the rectangular opening of the outer shell (2).