Auxiliary feeding mechanism of photovoltaic series welding machine

By designing an auxiliary loading mechanism in the photovoltaic string welding machine, and automatically adjusting the side guard plate with the electric sliding table and positioning cylinder, the problem of improper positioning of the photovoltaic panel is solved, the precise adsorption of the vacuum nozzle is achieved, and the welding processing is improved accuracy.

CN222243016UActive Publication Date: 2024-12-27HUBEI DINGFU NEW ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420717524.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-09
Publication Date
2024-12-27
Estimated Expiration
2034-04-09

AI Technical Summary

Technical Problem

When loading the photovoltaic string welding machine, the palletized photovoltaic panels are placed incorrectly, resulting in deviations in adsorption of the vacuum nozzle, which affects the subsequent welding processing accuracy and requires manual correction.

Method used

An auxiliary feeding mechanism is designed, including a support frame, a vacuum nozzle, a feeding support seat and a side guard plate. The height adjustment of the side guard plate and the expansion and contraction of the positioning plate are achieved through electric sliding tables and positioning cylinders, and the photovoltaic plate is automatically straightened. , so that the vacuum nozzle is positioned accurately when adsorbing.

Benefits of technology

Automatically straightening of the palletized photovoltaic panels is achieved, the precise adsorption of the vacuum nozzle in the feeding mechanism is ensured, and the subsequent string welding processing process is simplified.

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Abstract

The utility model relates to the technical field of photovoltaic series welding machines, and discloses an auxiliary feeding mechanism of a photovoltaic series welding machine, which comprises a support frame, a vacuum suction nozzle and a feeding support seat, a side skirt plate is fixedly mounted at the top of the feeding support seat, and a feeding plate is arranged in the side skirt plate; the four sets of side protection plates can slide up and down in the electric sliding table on the inner wall of the feeding supporting base through the matched sliding blocks on the outer sides, so that a rectangular structure formed by the four sets of side protection plates can slide upwards, the side protection height is adjusted, and therefore the periphery of a photovoltaic panel stacked at a certain height can be protected to a certain degree; and positioning plates on the inner side faces of the side protection plates are synchronously adjusted in a telescopic mode through positioning air cylinders, so that the peripheries of the stacked photovoltaic panels can be righted and placed, when the photovoltaic panels are adsorbed and fed through vacuum suction nozzles on the supporting frame, the righted photovoltaic panels can be adsorbed, and the photovoltaic panels with the accurate adsorption positions can be conveniently welded on a series welding machine in the follow-up process.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic string welding machines, in particular to an auxiliary feeding mechanism of a photovoltaic string welding machine. Background Art

[0002] The stringer uses a mechanical transmission mechanism to transport the battery cells, and uses the high-temperature gas from the hot air pipe on the heated base to weld the battery cells. When the photovoltaic stringer is welding the photovoltaic panels, it is necessary to use an auxiliary loading mechanism to assist in loading the photovoltaic panels.

[0003] For example, the Chinese patent publication number CN219944886U discloses a photovoltaic panel material taking device for string welding machine processing, including two groups of support frames, the tops of the two groups of support frames are fixedly installed with a conveying mechanism, one side of the conveying mechanism is fixedly installed with a working frame, the inside of the working frame is fixedly installed with a turning mechanism, the bottom of the turning mechanism is fixedly installed with a taking mechanism, and one side of the taking mechanism is fixedly installed with an auxiliary unloading mechanism for convenient unloading of photovoltaic panels;

[0004] In the prior art, a conveying mechanism is provided to drive the picking mechanism to move in the left and right and up and down directions, so as to complete the loading and unloading of photovoltaic panels. Then, the flipping mechanism can drive the picking mechanism and the photovoltaic panel to flip to a certain angle, and then they can contact with the auxiliary unloading mechanism. Then, the picking mechanism releases the photovoltaic panel, and the conveying mechanism can drive the photovoltaic panel to move and descend, while the auxiliary unloading mechanism can always contact with the photovoltaic panel, and then the flipping and picking of the photovoltaic panel can be completed.

[0005] However, when the photovoltaic stringer is loading photovoltaic panels through the loading plate below, the photovoltaic panels stacked on the loading plate are not placed correctly and there is a deviation. When the panels are adsorbed by the vacuum nozzle in the loading mechanism, there is a deviation from the processing station on the stringer, and manual correction is required, which has a great impact on the subsequent photovoltaic panel stringing processing. Utility Model Content

[0006] The purpose of the utility model is to provide an auxiliary feeding mechanism for a photovoltaic string welding machine, which can realize automatic straightening of stacked photovoltaic panels, ensure that the photovoltaic panels adsorbed and fed by the vacuum suction nozzle in the feeding mechanism are accurately placed, and facilitate the subsequent string welding processing of the photovoltaic panels.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an auxiliary feeding mechanism of a photovoltaic string welding machine, comprising a support frame, a vacuum suction nozzle, and a feeding support seat, a side skirt plate is fixedly installed on the top of the feeding support seat, a feeding plate is arranged inside the side skirt plate, side guard plates are movably inserted around the inside of the side skirt plate, four groups of matching sliding blocks are fixedly installed on the outer sides of the side guard plates near the bottom, a lifting cylinder is fixedly installed on the inner wall of the feeding support seat, positioning plates are respectively arranged on the inner sides of the four groups of side guard plates near the top, and positioning cylinders are respectively fixedly installed on the outer sides of the four groups of side skirt plates near the top.

[0008] Preferably, electric slides matching the matching sliders are fixedly mounted around the inner walls of the loading support seat.

[0009] Preferably, the four groups of matching sliding blocks on the outer sides of the side guard plates slide on the corresponding electric slides respectively.

[0010] Preferably, the bottom of the loading plate movably penetrates into the inner wall of the loading support seat, and the telescopic end of the lifting cylinder is fixedly connected to the bottom of the loading plate.

[0011] Preferably, positioning grooves are respectively arranged around the inner walls of the side skirt plates, and the four groups of side guard plates are respectively plugged into the corresponding inner walls of the positioning grooves.

[0012] Preferably, the inner sides of the four groups of side guard plates are respectively provided with a clearance groove near the top.

[0013] Preferably, the four groups of positioning plates are respectively located in the corresponding inner walls of the clearance grooves.

[0014] Preferably, the four groups of positioning plates are respectively fixedly mounted on the corresponding telescopic ends of the positioning cylinders.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] The utility model uses four sets of side guard plates to slide up and down in the electric slide on the inner wall of the feeding support seat through the outer matching slider, so that the rectangular structure composed of the four sets of side guard plates can slide upward to adjust the height of the side guards, thereby providing certain protection for the photovoltaic panels stacked at a certain height, and the positioning plates on the inner sides of the side guard plates are synchronously telescopically adjusted by the positioning cylinders, so that the photovoltaic panels stacked around can be placed straightened, so that when the vacuum suction nozzle on the support frame adsorbs and feeds the photovoltaic panels, the photovoltaic panels after being straightened can be adsorbed, and the photovoltaic panels with accurate adsorption positions are convenient for subsequent welding operations on the string welding machine;

[0017] Compared with the existing photovoltaic panels stacked on the loading plate, which have the problems of incorrect placement and deviation, the stacked photovoltaic panels can be automatically straightened to ensure that the photovoltaic panels adsorbed by the vacuum suction nozzle in the loading mechanism are accurately placed, which is convenient for the subsequent string welding processing of the photovoltaic panels. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the front structure of the utility model;

[0020] Figure 3 This is a schematic diagram of the side section structure of the loading support seat in the utility model;

[0021] Figure 4 It is a schematic diagram of the unfolded structure of the middle side guard plate of the utility model.

[0022] In the figure: 1. Support frame; 2. Vacuum suction nozzle; 3. Loading support seat; 4. Side skirt plate; 5. Loading plate; 6. Side guard plate; 7. Lifting cylinder; 8. Positioning plate; 9. Positioning cylinder; 31. Electric slide; 61. Positioning groove; 62. Matching slide block; 81. Give way groove. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. The described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0024] See also Figure 1-4 The utility model provides a technical solution: an auxiliary feeding mechanism of a photovoltaic string welding machine, comprising a support frame 1, a vacuum nozzle 2, and a feeding support seat 3, a side skirt plate 4 is fixedly installed on the top of the feeding support seat 3, a feeding plate 5 is arranged inside the side skirt plate 4, and side guard plates 6 are movably inserted around the inside of the side skirt plate 4;

[0025] Matching slide blocks 62 are fixedly installed on the outer sides of the four sets of side guard plates 6 near the bottom, and a lifting cylinder 7 is fixedly installed in the inner wall of the loading support seat 3. Positioning plates 8 are respectively arranged near the top of the inner sides of the four sets of side guard plates 6, and positioning cylinders 9 are respectively fixedly installed on the outer sides of the four sets of side skirt plates 4 near the top;

[0026] The slide rail on the support frame 1 can move the photovoltaic panel adsorbed on the vacuum nozzle 2 to load the photovoltaic panel, so as to load the photovoltaic panel to the string welding machine for welding. The photovoltaic panel loading is an existing technical solution and will not be described in detail here.

[0027] The electric slide 31 is a ball screw slide, model sr150;

[0028] The four groups of side guard plates 6 can slide up and down in the electric slide 31 on the inner wall of the loading support seat 3 through the outer matching sliders 62, so that the rectangular structure composed of the four groups of side guard plates 6 can slide upward to adjust the side guard height, thereby providing certain protection for the photovoltaic panels stacked at a certain height, and the positioning plates 8 on the inner sides of the side guard plates 6 are synchronously telescopically adjusted by the positioning cylinders 9, so that the stacked photovoltaic panels can be straightened and placed around. In this way, when the vacuum suction nozzle 2 on the support frame 1 adsorbs and feeds the photovoltaic panels, it can adsorb the straightened photovoltaic panels, and the photovoltaic panels with precise adsorption positions are convenient for subsequent welding operations on the stringing machine. Compared with the existing photovoltaic panels stacked on the feeding plate 5, which have the problem of incorrect placement and deviation, the stacked photovoltaic panels can be automatically straightened, ensuring that the photovoltaic panels adsorbed and fed by the vacuum suction nozzle 2 in the feeding mechanism are accurately placed, which is convenient for subsequent stringing processing of the photovoltaic panels.

[0029] Among them, electric slides 31 matching matching sliders 62 are fixedly installed around the inner wall of the loading support seat 3, and the matching sliders 62 on the outer sides of the four groups of side guard plates 6 slide on the corresponding electric slides 31 respectively. The bottom of the loading plate 5 movably penetrates into the inner wall of the loading support seat 3, and the telescopic end of the lifting cylinder 7 is fixedly connected to the bottom of the loading plate 5. The four groups of side guard plates 6 can slide up and down in the electric slide 31 on the inner wall of the loading support seat 3 through the outer matching sliders 62, so that the rectangular structure composed of the four groups of side guard plates 6 can slide upward to adjust the side protection height, so as to provide certain protection for the photovoltaic panels stacked at a certain height. The telescopic end of the lifting cylinder 7 can lift and support the loading plate 5 along the rectangular space composed of the four groups of side guard plates 6, so that the photovoltaic panels after stacking can be lifted to the position below the vacuum suction nozzle 2, which is convenient for the vacuum suction nozzle 2 to adsorb and load the stacked photovoltaic panels one by one.

[0030] Among them, positioning grooves 61 are respectively arranged around the inner wall of the side skirt plate 4, and the four groups of side guard plates 6 are respectively inserted into the corresponding inner walls of the positioning grooves 61, and the inner sides of the four groups of side guard plates 6 are respectively provided with clearance grooves 81 near the top. The four groups of positioning plates 8 are respectively located in the corresponding inner walls of the clearance grooves 81, and the four groups of positioning plates 8 are respectively fixedly installed on the telescopic ends of the corresponding positioning cylinders 9. The four groups of side guard plates 6 can slide up and down in the electric slide 31 on the inner wall of the feeding support seat 3 through the outer matching sliders 62, so that the rectangular structure composed of the four groups of side guard plates 6 can slide upward to adjust the side protection height, so as to provide certain protection for the photovoltaic panels stacked at a certain height. The positioning plates 8 on the inner sides of the side guard plates 6 are synchronously telescopically adjusted by the positioning cylinders 9, so that the stacked photovoltaic panels can be placed upright around them. In this way, when the vacuum suction nozzle 2 on the support frame 1 adsorbs and feeds the photovoltaic panels, it can adsorb the photovoltaic panels after being uprighted.

[0031] Working principle: When the photovoltaic panels are stacked and loaded, the photovoltaic panels are first placed on the loading plate 5 on the top of the loading support seat 3, and then the matching slider 62 on the electric slide 31 and the corresponding side guard plate 6 slide upward by a photovoltaic panel spacing. At this time, the positioning plate 8 on the inner side of the side guard plate 6 is synchronously telescopically adjusted by the positioning cylinder 9, so that the stacked photovoltaic panels can be straightened and placed around;

[0032] By analogy, the rectangular structure composed of four groups of side guard plates 6 can slide upward to adjust the height of the side guards, thereby providing certain protection for the photovoltaic panels stacked at a certain height, and the positioning plates 8 on the inner sides of the side guard plates 6 are synchronously telescopically adjusted by the positioning cylinders 9, so that the stacked photovoltaic panels can be straightened and placed around them. In this way, when the vacuum suction nozzle 2 on the support frame 1 adsorbs and feeds the photovoltaic panels, it can adsorb the straightened photovoltaic panels, and the photovoltaic panels with precise adsorption positions are convenient for subsequent welding operations on the stringing machine. Compared with the existing photovoltaic panels stacked on the feeding plate 5, there are problems of improper placement and deviation.

[0033] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes and modifications may be made to the embodiments without departing from the principles of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An auxiliary feeding mechanism of a photovoltaic string welding machine, comprising a support frame (1), a vacuum suction nozzle (2), and a feeding support seat (3), characterized in that: A side skirt plate (4) is fixedly mounted on the top of the loading support seat (3), a loading plate (5) is arranged inside the side skirt plate (4), side guard plates (6) are movably inserted around the inside of the side skirt plate (4), matching slide blocks (62) are fixedly mounted on the outer sides of the four groups of side guard plates (6) near the bottom, a lifting cylinder (7) is fixedly mounted on the inner wall of the loading support seat (3), positioning plates (8) are arranged on the inner sides of the four groups of side guard plates (6) near the top, and positioning cylinders (9) are fixedly mounted on the outer sides of the four groups of side skirt plates (4) near the top.

2. The auxiliary feeding mechanism of a photovoltaic string welding machine according to claim 1, characterized in that: Electric slides (31) matching the matching slide blocks (62) are fixedly mounted on the four sides of the inner wall of the loading support seat (3).

3. The auxiliary feeding mechanism of a photovoltaic string welding machine according to claim 2 is characterized in that: The four groups of matching sliding blocks (62) on the outer sides of the side guard plates (6) slide on the corresponding electric slide platforms (31) respectively.

4. The auxiliary feeding mechanism of a photovoltaic string welding machine according to claim 3 is characterized in that: The bottom of the loading plate (5) movably penetrates into the inner wall of the loading support seat (3), and the telescopic end of the lifting cylinder (7) is fixedly connected to the bottom of the loading plate (5).

5. The auxiliary feeding mechanism of a photovoltaic string welding machine according to claim 4, characterized in that: Positioning grooves (61) are respectively arranged around the inner walls of the side skirt plates (4), and the four groups of side guard plates (6) are respectively plugged into the corresponding inner walls of the positioning grooves (61).

6. The auxiliary feeding mechanism of a photovoltaic string welding machine according to claim 5, characterized in that: The inner sides of the four groups of side guard plates (6) are respectively provided with clearance grooves (81) near the top.

7. The auxiliary feeding mechanism of a photovoltaic string welding machine according to claim 6, characterized in that: The four groups of positioning plates (8) are respectively located in the corresponding inner walls of the clearance grooves (81).

8. The auxiliary feeding mechanism of a photovoltaic string welding machine according to claim 7, characterized in that: The four groups of positioning plates (8) are respectively fixedly mounted on the telescopic ends of the corresponding positioning cylinders (9).