Junction box welding machine

Abstract

The utility model relates to the technical field of junction box welding, in particular to a junction box welding machine which is provided with a dust collection mechanism and a filtering mechanism, so that emission of harmful gas is reduced in the welding process of materials, and the environment and human health are protected. Comprising a welding mechanism; the longitudinal conveying mechanism is installed at the front end of the transverse conveying mechanism, the welding mechanism is installed at the upper end of the transverse conveying mechanism, the dust collection mechanism is installed at the rear end of the welding mechanism, and the filtering mechanism is installed at the rear end of the transverse conveying mechanism; the transverse conveying mechanism transversely conveys materials, the longitudinal conveying mechanism longitudinally conveys the materials, the welding mechanism welds the materials, the dust suction mechanism sucks harmful gas generated by welding, and the filtering mechanism filters and discharges the sucked harmful gas.

Description

Technical Field

[0001] The utility model relates to the technical field of junction box welding, in particular to a junction box welding machine. Background Art

[0002] Welding, also known as fusion, is a manufacturing process and technology that joins metals or other thermoplastic materials such as plastics by heating, high temperature or high pressure.

[0003] In the existing junction box welding machines, for example, a junction box welding machine disclosed in the utility model patent with application number 202011485652.0, by setting an X-axis first movable module, a welding mechanism installed on the X-axis movable module, and a conveyor line located below the X-axis movable module, the welding mechanism includes three pressure welding components arranged side by side and a solder supply component, and a Y-axis first movable module that drives the solder supply component to move, etc., compared with traditional manual junction box welding operations, the production efficiency is improved.

[0004] However, during the welding process, high-temperature dissolved metals and flux and other substances will produce harmful substances, which will be harmful to human health after inhalation and will pollute the environment. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a junction box welding machine which reduces the emission of harmful gases during the welding process and protects the environment and human health by arranging a dust suction mechanism and a filtering mechanism.

[0006] The utility model provides a junction box welding machine, comprising a welding mechanism; a horizontal transport mechanism, a vertical transport mechanism, a dust suction mechanism and a filtering mechanism, wherein the vertical transport mechanism is mounted at the front end of the horizontal transport mechanism, the welding mechanism is mounted at the upper end of the horizontal transport mechanism, the dust suction mechanism is mounted at the rear end of the welding mechanism, and the filtering mechanism is mounted at the rear end of the horizontal transport mechanism;

[0007] The horizontal transport mechanism transports the material horizontally, the vertical transport mechanism transports the material vertically, the welding mechanism welds the material, the dust suction mechanism absorbs the harmful gas generated by welding, and the filtering mechanism filters and discharges the absorbed harmful gas; the material is transported to the lower side of the welding mechanism by opening the horizontal transport mechanism, the material is welded on a predetermined track by opening the welding mechanism, and the dust suction mechanism is opened at the same time to absorb the harmful gas generated by welding and discharge it to the filtering mechanism for filtering and discharge. After welding is completed, the material is transported away for collection by lifting the vertical transport mechanism, thereby reducing the emission of harmful gases during the welding process and protecting the environment and human health.

[0008] Preferably, the transverse transport mechanism includes a bracket, multiple groups of transport rollers, a motor, a chain and a bevel gear. The multiple groups of transport rollers are rotatably mounted on the bracket, and the input ends of the multiple groups of transport rollers extend to the front side of the bracket. The motor is mounted on the upper end of the bracket, and the output end of the motor is connected to the input end of a group of transport rollers. The chain is mounted on the input end of the multiple groups of transport rollers, and the bevel gear is mounted on the input end of the group of transport rollers. The transmission is performed by opening the motor to cooperate with the chain.

[0009] Preferably, the longitudinal transport mechanism includes a second bracket, a platform, multiple groups of transport rollers, a hydraulic rod group, a second motor, a second chain, a second bevel gear, a driving gear, a driven gear and a third chain. The second bracket is installed at the front end of the first bracket, the hydraulic rod group is installed at the left end of the first bracket, the platform is installed at the upper end of the hydraulic rod group, multiple groups of transport rollers are rotatably installed on the second bracket and the platform, and the input ends of the multiple groups of transport rollers extend to the right side of the second bracket and the left side of the platform. The second motor is installed at the upper end of the platform, and the second motor is connected to the input end of a group of transport rollers. The second chain cooperates with the input ends of the multiple groups of transport rollers installed on the platform. The second bevel gear is installed at the input end of a group of transport rollers, and the second bevel gear is meshed with the first bevel gear. The driving gear is installed on the left side of bevel gear 2, and the driving gear and bevel gear 2 are located at the same input end of transport roller 2, the driven gear is installed at the input end of a group of transport rollers 2, and the driving gear is meshed with the driven gear, and chain 3 cooperates with the input ends of multiple groups of transport rollers 2 installed on bracket 2; the bevel gear 1 is driven to rotate by transport roller 1 to rotate the bevel gear 2 to mesh with the driving gear and the driven gear, and the driven gear is rotated to drive chain 3 to drive multiple groups of transport rollers 2 on bracket 2 to rotate to transport the material, and the hydraulic rod group is used to lift the material through the transport rollers 2 on the multiple groups of stands, and the motor 2 is turned on to make chain 2 cooperate with the transport rollers 2 on the multiple groups of stands to transport the material.

[0010] Preferably, the welding mechanism includes two groups of movable frames, a movable block, a slider, a welding gun and a wire feeder. The two groups of movable frames are installed at an upper end of the bracket, the movable block is slidably installed on the two groups of movable frames, the slider is slidably installed on the movable block, the welding gun is slidably installed at the front end of the slider, and the wire feeder is installed at the upper end of the slider; by moving the movable block and the slider and adjusting the height of the welding gun to a suitable position, the welding gun is turned on to perform predetermined orbital welding on the material with the welding wire supplied by the wire feeder.

[0011] Preferably, the dust suction mechanism includes a fan, a dust suction pipe and a dust outlet pipe, the fan is installed at the rear end of the slider, the dust suction pipe output end is connected to the fan input end, and the dust outlet pipe input end is connected to the fan output end; by turning on the fan, the harmful gas sucked in by the dust suction pipe is discharged through the dust outlet pipe.

[0012] Preferably, the filtering mechanism includes a filter box, an activated carbon net and an air outlet net. The filter box is installed at the rear end of the bracket, and the output end of the dust outlet pipe is connected to the inside of the filter box. The activated carbon net is installed in the filter box, and the air outlet net is installed at the rear end of the filter box. The harmful gas is adsorbed and filtered by the activated carbon net and then discharged from the air outlet net.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows: the material is transported to the lower side of the welding mechanism by opening the horizontal transport mechanism, the material is welded on a predetermined track by opening the welding mechanism, and the harmful gas generated by welding is absorbed by the dust suction mechanism and discharged to the filtering mechanism for filtering and discharge. After welding is completed, the material is transported away for collection by lifting the longitudinal transport mechanism, thereby reducing the emission of harmful gases during the welding process and protecting the environment and human health. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a first axonometric structural schematic diagram of the utility model;

[0015] Figure 2 It is a second axonometric structural schematic diagram of the utility model;

[0016] Figure 3 It is a rear-view cross-sectional axonometric structural schematic diagram of the utility model;

[0017] Figure 4 It is a third axonometric structural schematic diagram of the utility model;

[0018] Figure 5 The utility model is a horizontal transport mechanism and a vertical transport mechanism. Figure 1 Axonometric enlarged structural diagram of the middle A part;

[0019] Figure 6 The welding mechanism of the utility model is Figure 4 Axonometric enlarged structural diagram of the middle B part;

[0020] Markings in the attached drawings: 1. horizontal transport mechanism; 11. bracket one; 12. transport roller one; 13. motor one; 14. chain one; 15. bevel gear one; 2. longitudinal transport mechanism; 21. bracket two; 22. stand; 23. transport roller two; 24. hydraulic rod group; 25. motor two; 26. chain two; 27. bevel gear two; 28. driving gear; 29. ​​driven gear; 20. chain three; 3. welding mechanism; 31. moving frame; 32. moving block; 33. slider; 34. welding gun; 35. wire feeding machine; 4. dust suction mechanism; 41. fan; 42. dust suction pipe; 43. dust outlet pipe; 5. filtering mechanism; 51. filter box; 52. activated carbon net; 53. air outlet net. DETAILED DESCRIPTION

[0021] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.

[0022] The utility model provides a junction box welding machine, comprising a welding mechanism 3; a horizontal transport mechanism 1, a vertical transport mechanism 2, a dust suction mechanism 4 and a filtering mechanism 5, wherein the vertical transport mechanism 2 is mounted at the front end of the horizontal transport mechanism 1, the welding mechanism 3 is mounted at the upper end of the horizontal transport mechanism 1, the dust suction mechanism 4 is mounted at the rear end of the welding mechanism 3, and the filtering mechanism 5 is mounted at the rear end of the horizontal transport mechanism 1;

[0023] The horizontal transport mechanism 1 transports the material horizontally, the vertical transport mechanism 2 transports the material vertically, the welding mechanism 3 welds the material, the dust suction mechanism 4 absorbs the harmful gas generated by welding, and the filtering mechanism 5 filters and discharges the absorbed harmful gas; the horizontal transport mechanism 1 includes a bracket 11, multiple groups of transport rollers 12, a motor 13, a chain 14 and a bevel gear 15, the multiple groups of transport rollers 12 are rotatably installed on the bracket 11, and the input ends of the multiple groups of transport rollers 12 extend to the front side of the bracket 11, the motor 13 is installed at the upper end of the bracket 11, and the output end of the motor 13 is connected to the input end of a group of transport rollers 12, the chain 14 is installed at the input end of the multiple groups of transport rollers 12, and the cone gear 15 is installed at the upper end of the bracket 11. Gear 15 is installed at the input end of a group of transport rollers 12; the longitudinal transport mechanism 2 includes a bracket 21, a stand 22, multiple groups of transport rollers 23, a hydraulic rod group 24, a motor 25, a chain 26, a bevel gear 27, a driving gear 28, a driven gear 29 and a chain 3 20, the bracket 21 is installed at the front end of the bracket 11, the hydraulic rod group 24 is installed at the left end of the bracket 11, the stand 22 is installed at the upper end of the hydraulic rod group 24, multiple groups of transport rollers 23 are rotatably installed on the bracket 21 and the stand 22, and the input ends of the multiple groups of transport rollers 23 extend to the right side of the bracket 21 and the left side of the stand 22, the motor 25 is installed at the upper end of the stand 22, and the motor 25 is connected to the input end of a group of transport rollers 23, the chain Chain 26 cooperates with the input end of multiple groups of transport rollers 23 installed on the stand 22, bevel gear 27 is installed at the input end of one group of transport rollers 23, and bevel gear 27 is meshed with bevel gear 15, driving gear 28 is installed on the left side of bevel gear 27, and driving gear 28 and bevel gear 27 are located at the same input end of transport roller 23, driven gear 29 is installed at the input end of one group of transport rollers 23, and driving gear 28 is meshed with driven gear 29, chain 3 20 cooperates with the input end of multiple groups of transport rollers 23 installed on bracket 21; welding mechanism 3 includes two groups of mobile frames 31, mobile blocks 32, slide blocks 33, welding guns 34 and wire feeders 35, two groups of mobile frames 31 are installed on bracket 11 At the upper end, the moving block 32 is slidably installed on the two groups of moving frames 31, the slider 33 is slidably installed on the moving block 32, the welding gun 34 is slidably installed at the front end of the slider 33, and the wire feeder 35 is installed at the upper end of the slider 33; the dust suction mechanism 4 includes a fan 41, a dust suction pipe 42 and a dust outlet pipe 43, the fan 41 is installed at the rear end of the slider 33, the output end of the dust suction pipe 42 is connected to the input end of the fan 41, and the input end of the dust outlet pipe 43 is connected to the output end of the fan 41; the filtering mechanism 5 includes a filter box 51, an activated carbon net 52 and an air outlet net 53, the filter box 51 is installed at the rear end of the bracket 11, and the output end of the dust outlet pipe 43 is connected to the inside of the filter box 51, the activated carbon net 52 is installed in the filter box 51, and the air outlet net 53 is installed at the rear end of the filter box 51.

[0024] like Figures 1 to 6As shown, a junction box welding machine of the utility model, when working, by turning on the motor 13 and cooperating with the chain 14 to drive the multiple groups of transport rollers 12 to transport the material to the lower side of the welding mechanism 3, by moving the moving block 32 and the slider 33 and adjusting the height of the welding gun 34 to a suitable position, by turning on the welding gun 34, the welding wire supplied by the wire feeder 35 is used to weld the material to a predetermined track, and at the same time, by turning on the fan 41, the harmful gas sucked by the dust suction pipe 42 is discharged into the filter box 51 through the dust outlet pipe 43, and the harmful gas is adsorbed by the activated carbon net 52. After filtration, it is discharged from the air outlet net 53. After welding is completed, the hydraulic rod group 24 is used to lift the material through the transport roller 23 on the multiple sets of stands 22, and the motor 25 is turned on to make the chain 26 cooperate with the transport roller 23 on the multiple sets of stands 22 to transport the material to the upper end of the bracket 21. The transport roller 12 drives the bevel gear 15 to rotate, so that the bevel gear 27 rotates and cooperates with the driving gear 28 to mesh and rotate with the driven gear 29. The driven gear 29 rotates to make the chain 3 20 drive the transport roller 23 on the multiple sets of brackets 21 to rotate and transport the material.

[0025] The motor 1 13, hydraulic rod group 24, motor 25, welding gun 34, wire feeder 35 and fan 41 of the utility model are purchased on the market, and technicians in the industry only need to install and operate them according to the accompanying instruction manual, without the need for creative work by technicians in this field.

[0026] The main function achieved by the utility model is: in the process of junction box welding, by arranging the dust suction mechanism and the filtering mechanism, the emission of harmful gases from the materials in the welding process is reduced, and the environment and human health are protected.

[0027] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A junction box welding machine, comprising a welding mechanism (3); characterized in that: It also comprises a transverse transport mechanism (1), a longitudinal transport mechanism (2), a dust collection mechanism (4) and a filtering mechanism (5), wherein the longitudinal transport mechanism (2) is mounted at the front end of the transverse transport mechanism (1), the welding mechanism (3) is mounted at the upper end of the transverse transport mechanism (1), the dust collection mechanism (4) is mounted at the rear end of the welding mechanism (3), and the filtering mechanism (5) is mounted at the rear end of the transverse transport mechanism (1); The transverse transport mechanism (1) transports the material transversely, the longitudinal transport mechanism (2) transports the material longitudinally, the welding mechanism (3) welds the material, the dust collection mechanism (4) absorbs the harmful gas generated by welding, and the filtering mechanism (5) filters and discharges the absorbed harmful gas.

2. A junction box welding machine as claimed in claim 1, characterized in that: The horizontal transport mechanism (1) comprises a bracket (11), a plurality of transport rollers (12), a motor (13), a chain (14) and a bevel gear (15). The plurality of transport rollers (12) are rotatably mounted on the bracket (11), and the input ends of the plurality of transport rollers (12) extend to the front side of the bracket (11). The motor (13) is mounted on the upper end of the bracket (11), and the output end of the motor (13) is connected to the input end of a group of transport rollers (12). The chain (14) is mounted on the input end of the plurality of transport rollers (12), and the bevel gear (15) is mounted on the input end of a group of transport rollers (12).

3. A junction box welding machine as claimed in claim 2, characterized in that: The longitudinal transport mechanism (2) comprises a second bracket (21), a platform (22), a plurality of second transport rollers (23), a hydraulic rod group (24), a second motor (25), a second chain (26), a second bevel gear (27), a driving gear (28), a driven gear (29) and a third chain (20), wherein the second bracket (21) is mounted at the front end of the first bracket (11), the hydraulic rod group (24) is mounted at the left end of the first bracket (11), the platform (22) is mounted at the upper end of the hydraulic rod group (24), the plurality of second transport rollers (23) are rotatably mounted on the second bracket (21) and the platform (22), and the input ends of the plurality of second transport rollers (23) extend to the right side of the second bracket (21) and the left side of the platform (22), the second motor (25) is mounted at the upper end of the platform (22), and the motor (25) is mounted at the upper end of the platform (22). The machine 2 (25) is connected to the input end of a group of transport rollers 2 (23); the chain 2 (26) is mounted on the input end of the plurality of transport rollers 2 (23) on the stand (22); the bevel gear 2 (27) is mounted on the input end of the plurality of transport rollers 2 (23), and the bevel gear 2 (27) is meshed with the bevel gear 1 (15); the driving gear (28) is mounted on the left side of the bevel gear 2 (27), and the driving gear (28) and the bevel gear 2 (27) are located at the same input end of the transport rollers 2 (23); the driven gear (29) is mounted on the input end of the plurality of transport rollers 2 (23), and the driving gear (28) is meshed with the driven gear (29); the chain 3 (20) is mounted on the input end of the plurality of transport rollers 2 (23) on the bracket 2 (21).

4. A junction box welding machine as claimed in claim 2, characterized in that: The welding mechanism (3) comprises two groups of movable frames (31), a movable block (32), a slide block (33), a welding gun (34) and a wire feeder (35). The two groups of movable frames (31) are mounted on the upper end of the bracket (11), the movable block (32) is slidably mounted on the two groups of movable frames (31), the slide block (33) is slidably mounted on the movable block (32), the welding gun (34) is slidably mounted on the front end of the slide block (33), and the wire feeder (35) is mounted on the upper end of the slide block (33).

5. A junction box welding machine as claimed in claim 4, characterized in that: The dust suction mechanism (4) comprises a fan (41), a dust suction pipe (42) and a dust outlet pipe (43); the fan (41) is mounted at the rear end of the slider (33); the output end of the dust suction pipe (42) is connected to the input end of the fan (41); and the input end of the dust outlet pipe (43) is connected to the output end of the fan (41).

6. A junction box welding machine as claimed in claim 5, characterized in that: The filter mechanism (5) comprises a filter box (51), an activated carbon net (52) and an air outlet net (53); the filter box (51) is mounted at the rear end of the bracket (11); the output end of the dust outlet pipe (43) is connected to the interior of the filter box (51); the activated carbon net (52) is mounted in the filter box (51); and the air outlet net (53) is mounted at the rear end of the filter box (51).

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