Anti-extrusion strip steel sleeve product machining jig
By designing anti-extrusion mechanism and clamping mechanism in strip steel sleeve product processing fixtures, the damage problem caused by mold deviation is solved, efficient and safe steel sleeve processing is achieved, and the operation process is simplified.
Patent Information
- Application Number
- CN202420484797.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-13
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-03-13
AI Technical Summary
During the processing and forming process, existing strip steel sleeve products are prone to mold damage due to mold deviation, which increases costs and reduces production efficiency, and the clamping mechanism is complicated and troublesome to operate.
A anti-extrusion strip cover product processing tool is designed, and a clamping mechanism is used to quickly clamp the steel sleeve through the combination of threaded rod, slider, spring and bevel gear, and to avoid mold deviation through anti-extrusion mechanism. , use hydraulic rod and stop switch to adjust the mold position to avoid squeezing and damage.
It achieves a good clamping effect, can clamp steel sleeves of different diameters, avoid mold damage, simplify the operation process, and improve production efficiency and safety.
Smart Images

Figure CN222244412U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel sleeve processing, in particular to an anti-extrusion steel sleeve product processing jig. Background Art
[0002] Steel sleeves can be made into various oil grooves and oil holes inside and outside. Through machining, heat treatment and other processes, the products are more wear-resistant and impact-resistant, with good product strength and long service life. The manufacturing of steel sleeve products mainly uses surface treatment processes such as stamping, rolling, machining, and electroplating. The stamping process requires the use of molds to form. This processing method mainly realizes the processing of the shape of the object by changing the physical state of the formed material.
[0003] During the processing and forming of existing products with steel sleeves, if there is an offset between the mold and the steel sleeve, the mold is easily squeezed and damaged, which not only increases the cost but also reduces the production efficiency; and the existing mechanism for clamping the steel sleeve is complicated and troublesome to operate. Utility Model Content
[0004] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art, and to provide an anti-extrusion steel sleeve product processing jig, which can quickly clamp the steel sleeve by means of a clamping mechanism. The steel sleeve is first placed on a placement block, and then the handle is turned to rotate the threaded rod, and then the four bevel gears are meshed and driven to rotate the four threaded rods at the same time, and the four slide blocks slide toward the steel sleeve along the slide groove at the same time until the steel sleeve is clamped. Not only is the clamping effect good, but also steel sleeves of different diameters can be clamped; the anti-extrusion mechanism can prevent the upper mold from being pressed against the steel sleeve. When the lower mold is closed, the position of the steel sleeve deviates from the upper mold, causing the device to be squeezed and damaged. When it is necessary to check whether the clamping mechanism has deviations, the upper mold is lowered. If there is a deviation, the bottom end of the upper mold will first contact the anti-extrusion plate and move downward to compress the second spring. When the pressure rod follows the anti-extrusion plate and moves downward for a certain distance, the bottom end of the pressure rod will touch the stop switch to stop the hydraulic rod from extending. Then the position of the upper mold on the mounting seat is adjusted to ensure that the upper mold just passes through the limit hole when it descends to close the mold, avoiding damage to the device caused by squeezing the upper and lower molds.
[0005] The utility model also provides a processing jig for a steel sleeve product with the above-mentioned anti-extrusion, comprising: a base, the upper surface of the base is fixedly connected to a lower mold, the upper surface of the lower mold is fixedly connected to a placement block, a clamping mechanism is arranged inside the lower mold, the clamping mechanism comprises a threaded rod, a slider, a first spring, a clamping plate and a bevel gear, the outer surface of the threaded rod is threadedly connected to the slider, the bottom inner wall of the slider is fixedly connected to the first spring, the end of the first spring away from the slider is fixedly connected to the clamping plate, the side surface of the clamping plate is slidably connected to the slider, the number of the threaded rods is four and arranged in a circular array, the ends of the four threaded rods close to each other are fixedly connected to bevel gears, the number of the bevel gears is four and they are meshed with each other, and an anti-extrusion mechanism is arranged above the lower mold.
[0006] According to the anti-extrusion steel sleeve product processing jig, the upper surface of the lower mold is provided with a slide groove, and the outer surface of the sliding block is slidably connected to the slide groove.
[0007] According to the anti-extrusion steel sleeve product processing jig, the outer surface of the threaded rod is rotatably connected to the lower mold, and the end of the threaded rod away from the bevel gear is fixedly connected to a handle.
[0008] According to the anti-extrusion product processing jig with steel sleeve, the anti-extrusion mechanism includes an anti-extrusion plate, a pressure rod, a second spring and an emergency stop switch, a circular hole groove is provided on the upper surface of the lower mold, the bottom inner wall of the circular hole groove is fixedly connected to the second spring, the top of the second spring is fixedly connected to the anti-extrusion plate, the lower surface of the anti-extrusion plate is fixedly connected to the pressure rod, and the bottom inner wall of the circular hole groove is fixedly connected to the emergency stop switch.
[0009] According to the anti-extrusion steel sleeve product processing jig, the upper surface of the anti-extrusion plate is provided with a countersunk hole, and the interior of the countersunk hole is provided with a fixing bolt, and the stud of the fixing bolt passes through the anti-extrusion plate and extends into the interior of the pressure rod.
[0010] According to the anti-extrusion steel sleeve product processing jig, the outer surface of the anti-extrusion plate is provided with a limiting hole.
[0011] According to the anti-extrusion steel sleeve product processing jig, the side surface of the base is fixedly connected with a first protrusion, the upper surface of the first protrusion is fixedly connected with a guide rod, the outer surface of the guide rod is slidably connected with a second protrusion, the side surface of the second protrusion is fixedly connected with a mounting seat, the lower surface of the mounting seat is fixedly connected with an upper mold, and the upper surface of the mounting seat is fixedly connected with a hydraulic rod.
[0012] According to the anti-extrusion steel sleeve product processing jig, a third spring is fixedly connected to the upper surface of the first protrusion, and the top end of the third spring is fixedly connected to the second protrusion.
[0013] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The present invention is further described below with reference to the accompanying drawings and embodiments;
[0015] Figure 1 This is a schematic diagram of the overall structure of an anti-extrusion steel sleeve product processing fixture of the utility model;
[0016] Figure 2 It is a cross-sectional schematic diagram of a lower die of an anti-extrusion steel sleeve product processing jig of the utility model;
[0017] Figure 3 Another cross-sectional schematic diagram of the lower die of the anti-extrusion steel sleeve product processing jig of the utility model;
[0018] Figure 4 The utility model is a schematic diagram of the connection between a slider and a clamping plate of an anti-extrusion steel sleeve product processing fixture.
[0019] Legend:
[0020] 1. Base; 2. Lower mold; 3. Placement block; 4. Threaded rod; 5. Slide groove; 6. Slider; 7. First spring; 8. Clamp; 9. Bevel gear; 10. Handle; 11. Anti-extrusion plate; 12. Pressure rod; 13. Second spring; 14. Emergency stop switch; 15. Fixing bolt; 16. Limiting hole; 17. First protrusion; 18. Guide rod; 19. Second protrusion; 20. Third spring; 21. Mounting seat; 22. Upper mold; 23. Hydraulic rod. DETAILED DESCRIPTION
[0021] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.
[0022] Reference Figure 1-4The utility model embodiment is an anti-extrusion steel sleeve product processing fixture, which includes: a base 1, the upper surface of the base 1 is fixedly connected with a lower mold 2, the upper surface of the lower mold 2 is fixedly connected with a placement block 3, the lower mold 2 is provided with a clamping mechanism inside, the clamping mechanism includes a threaded rod 4, a slider 6, a first spring 7, a clamping plate 8 and a bevel gear 9, the outer surface of the threaded rod 4 is threadedly connected with the slider 6, the upper surface of the lower mold 2 is provided with a slide groove 5, the outer surface of the slider 6 is slidably connected with the slide groove 5, the bottom inner wall of the slider 6 is fixedly connected with the first spring 7, the end of the first spring 7 away from the slider 6 is fixedly connected with the clamping plate 8, the side surface of the clamping plate 8 is slidably connected with the slider 6, the number of threaded rods 4 is four and In a circular array, the ends of the four threaded rods 4 that are close to each other are fixedly connected with bevel gears 9. There are four bevel gears 9 and they mesh with each other. The outer surface of the threaded rod 4 is rotatably connected to the lower mold 2, and the end of the threaded rod 4 away from the bevel gear 9 is fixedly connected with a handle 10. When clamping the steel sleeve, first place the steel sleeve on the placement block 3, and then rotate the handle 10 to rotate the threaded rod 4, and then the four bevel gears 9 mesh and transmit, so that the four threaded rods 4 rotate at the same time, and the four sliders 6 slide along the slide groove 5 toward the steel sleeve at the same time until the steel sleeve is clamped. Not only is the clamping effect good, but also steel sleeves of different diameters can be clamped. When the mold is closed, the clamping plate 8 will compress the first spring 7 and enter the inside of the slider 6 to avoid affecting the mold closing effect.
[0023] A first protrusion 17 is fixedly connected to the side surface of the base 1, a guide rod 18 is fixedly connected to the upper surface of the first protrusion 17, a second protrusion 19 is slidably connected to the outer surface of the guide rod 18, a mounting seat 21 is fixedly connected to the side surface of the second protrusion 19, an upper mold 22 is fixedly connected to the lower surface of the mounting seat 21, a hydraulic rod 23 is fixedly connected to the upper surface of the mounting seat 21, a third spring 20 is fixedly connected to the upper surface of the first protrusion 17, and the top of the third spring 20 is fixedly connected to the second protrusion 19. The hydraulic rod 23 extends under the action of the hydraulic cylinder to push the mounting seat 21 and the upper mold 22 to move downward until the upper mold 22 and the lower mold 2 are molded together. The guide rod 18 is used to improve the stability of the upper mold 22 when it descends. When the mold is closed, the third spring 20 plays a certain buffering role.
[0024] An anti-extrusion mechanism is arranged above the lower mold 2, and the anti-extrusion mechanism includes an anti-extrusion plate 11, a pressure rod 12, a second spring 13 and an emergency stop switch 14. A circular hole groove is arranged on the upper surface of the lower mold 2, and the bottom inner wall of the circular hole groove is fixedly connected to the second spring 13, and the top of the second spring 13 is fixedly connected to the anti-extrusion plate 11, and the lower surface of the anti-extrusion plate 11 is fixedly connected to the pressure rod 12, and the bottom inner wall of the circular hole groove is fixedly connected to the emergency stop switch 14. A limiting hole 16 is arranged on the outer surface of the anti-extrusion plate 11. When the upper mold 22 is lowered for mold closing, when the clamping mechanism clamps the steel sleeve, as long as the steel sleeve is located just below the limiting hole 22 The lower mold 22 passes through the limiting hole 16 to process the steel sleeve on the placement seat 3. In order to check whether there is a deviation between the steel sleeve and the upper mold 22, the hydraulic rod 23 is extended to lower the upper mold 22. When a deviation occurs, the bottom end of the upper mold 22 will contact the anti-extrusion plate 11 and move downward to compress the second spring 13. When the pressure rod 12 moves downward a certain distance following the anti-extrusion plate 11, the bottom end of the pressure rod 12 will touch the stop switch 14 to stop the hydraulic rod 23 from extending and adjust the position of the upper mold 22 on the mounting seat 21 to avoid damage to the device caused by the extrusion of the upper mold 22 and the lower mold 2.
[0025] A countersunk hole is provided on the upper surface of the anti-extrusion plate 11, and a fixing bolt 15 is provided inside the countersunk hole. The stud of the fixing bolt 15 passes through the anti-extrusion plate 11 and extends into the interior of the pressure rod 12. The fixing bolt 15 is used to install the pressure rod 12 on the anti-extrusion plate 11, which facilitates the disassembly of the anti-extrusion plate 11.
[0026] Working principle: When the steel sleeve needs to be processed, first place the steel sleeve on the placement block 3, then turn the handle 10 to rotate the threaded rod 4, and then the four bevel gears 9 are meshed and transmitted to make the four threaded rods 4 rotate at the same time, and the four sliders 6 slide along the slide groove 5 toward the steel sleeve at the same time until the steel sleeve is clamped. Not only is the clamping effect good, but also steel sleeves of different diameters can be clamped. When the clamping mechanism clamps the steel sleeve, as long as the steel sleeve is located directly below the limiting hole 22, it means that the processing position is correct. The lower mold 22 passes through the limiting hole 16 to process the steel sleeve on the placement seat 3. In order to check whether there is a deviation between the steel sleeve and the upper mold 22, the hydraulic rod is extended. 23 makes the upper mold 22 descend. When deviation occurs, the bottom end of the upper mold 22 will contact the anti-extrusion plate 11 and move downward to compress the second spring 13. When the pressure rod 12 moves downward a certain distance following the anti-extrusion plate 11, the bottom end of the pressure rod 12 will touch the stop switch 14 to stop the hydraulic rod 23 from extending and adjust the position of the upper mold 22 on the mounting seat 21 to avoid damage to the device caused by the squeezing of the upper mold 22 and the lower mold 2. Then the hydraulic rod 23 extends under the action of the hydraulic cylinder, pushing the mounting seat 21 and the upper mold 22 to move downward, and the lower mold 22 passes through the limiting hole 16 until the upper mold 22 and the lower mold 2 are completely molded.
[0027] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. A processing jig for anti-extrusion steel sleeve products, characterized in that: include: A base (1), the upper surface of the base (1) is fixedly connected to a lower mold (2), the upper surface of the lower mold (2) is fixedly connected to a placement block (3), a clamping mechanism is arranged inside the lower mold (2), the clamping mechanism comprises a threaded rod (4), a slider (6), a first spring (7), a clamping plate (8) and a bevel gear (9), the outer surface of the threaded rod (4) is threadedly connected to the slider (6), the bottom inner wall of the slider (6) is fixedly connected to the first spring (7), the end of the first spring (7) away from the slider (6) is fixedly connected to the clamping plate (8), the side surface of the clamping plate (8) is slidably connected to the slider (6), the number of the threaded rods (4) is four and they are arranged in a circular array, the ends of the four threaded rods (4) close to each other are fixedly connected to a bevel gear (9), the number of the bevel gears (9) is four and they are meshed with each other, and an anti-extrusion mechanism is arranged above the lower mold (2).
2. The anti-extrusion steel sleeve product processing jig according to claim 1 is characterized in that: The upper surface of the lower mold (2) is provided with a slide groove (5), and the outer surface of the sliding block (6) is slidably connected to the slide groove (5).
3. The anti-extrusion steel sleeve product processing jig according to claim 1 is characterized in that: The outer surface of the threaded rod (4) is rotatably connected to the lower mold (2), and one end of the threaded rod (4) away from the bevel gear (9) is fixedly connected to a handle (10).
4. The anti-extrusion steel sleeve product processing jig according to claim 1 is characterized in that: The anti-extrusion mechanism comprises an anti-extrusion plate (11), a pressure rod (12), a second spring (13) and an emergency stop switch (14); a circular hole groove is provided on the upper surface of the lower mold (2); the bottom inner wall of the circular hole groove is fixedly connected to the second spring (13); the top end of the second spring (13) is fixedly connected to the anti-extrusion plate (11); the lower surface of the anti-extrusion plate (11) is fixedly connected to the pressure rod (12); and the bottom inner wall of the circular hole groove is fixedly connected to the emergency stop switch (14).
5. The anti-extrusion steel sleeve product processing jig according to claim 4 is characterized in that: The upper surface of the anti-extrusion plate (11) is provided with a countersunk hole, and a fixing bolt (15) is provided inside the countersunk hole. The stud of the fixing bolt (15) penetrates the anti-extrusion plate (11) and extends into the interior of the pressure rod (12).
6. The anti-extrusion steel sleeve product processing jig according to claim 5 is characterized in that: The outer surface of the anti-extrusion plate (11) is provided with a limiting hole (16).
7. The anti-extrusion steel sleeve product processing jig according to claim 1 is characterized in that: The side surface of the base (1) is fixedly connected to a first protrusion (17), the upper surface of the first protrusion (17) is fixedly connected to a guide rod (18), the outer surface of the guide rod (18) is slidably connected to a second protrusion (19), the side surface of the second protrusion (19) is fixedly connected to a mounting seat (21), the lower surface of the mounting seat (21) is fixedly connected to an upper mold (22), and the upper surface of the mounting seat (21) is fixedly connected to a hydraulic rod (23).
8. The anti-extrusion steel sleeve product processing jig according to claim 7 is characterized in that: A third spring (20) is fixedly connected to the upper surface of the first protrusion (17), and a top end of the third spring (20) is fixedly connected to the second protrusion (19).
