Working position apparatus of brake disc production and assembly automatic production line
Through the combination of magnetic adsorption and mechanical means, the damage caused by the fixation of the jaw during the assembly process is solved, and the lossless fixation and adaptation to different sizes of brake discs are achieved, which improves the quality and efficiency of assembly.
Patent Information
- Application Number
- CN202421128629.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-22
AI Technical Summary
Existing automobile brake discs are often fixed with jaws during assembly, which can easily cause damage to the brake discs and affect quality and economic value.
The automatic station device with magnetic adsorption is used to fix the brake discs. Combined with mechanical arms, electric jaws, laser positioners and telescopic cylinders, the lossless fixation is achieved through magnetic force and mechanical means, and the clamp diameter is manually adjusted to adapt to brake discs of different sizes. .
It realizes lossless fixation of the brake disc, protects the quality of the brake disc, and has a wide range of applications. There is no need to replace the electric jaws, which improves assembly flexibility and efficiency.
Smart Images
Figure CN222244862U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of brake disc assembly, and in particular relates to a workstation device for brake disc production and assembly automated production line. Background Art
[0002] With the continuous development of science and technology, cars have gradually become popular in every household. Among them, the brake disc of the car plays a vital role in auto parts, mainly playing the role of braking the car.
[0003] Existing automobile brake discs need to be assembled during production, and the brake discs need to be fixed during the assembly process. Most of the existing fixing methods use clamps to fix them before assembly, which can easily cause certain damage to the brake discs during clamping, thereby affecting the quality and causing economic losses, and there are certain limitations. Utility Model Content
[0004] The purpose of the utility model is to provide an automated production line workstation device for the production and assembly of brake discs, so as to solve the problem that most of the existing fixing methods proposed in the above background technology adopt clamping and fixing with claws before assembly, which easily causes certain damage to the brake disc during clamping, thereby affecting the quality and causing economic damage, and has certain limitations.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a brake disc production and assembly automated production line workstation apparatus, comprising a fixed base, the upper end of the fixed base is fixedly connected to a mechanical arm, one end of the mechanical arm is fixedly connected to an electric clamp, the surface of the electric clamp is slidably provided with a clamp head, one end of the clamp head is fixedly connected to a fixing device, the interior of the fixing device is fixedly connected to an iron ring, one side surface of the iron ring is wound with a power-carrying wire, the power-carrying wire is electrically connected to a first battery, and the first battery is fixedly connected to one side of the interior of the fixing device.
[0006] Preferably, the upper end of the mechanical arm is fixedly connected to a telescopic cylinder, and one end of the telescopic cylinder is fixedly connected to a rotating device.
[0007] Preferably, the rotating device includes a protective sleeve, a flip motor, a second battery and a rotating shaft, one side of the interior of the protective sleeve is fixedly connected to the second battery, the other side of the interior of the protective sleeve is fixedly connected to the flip motor, the flip motor is electrically connected to the second battery through a wire, and one end of the flip motor is fixedly connected to the rotating shaft through an axis.
[0008] Preferably, a laser locator is fixedly connected to the center of the electric clamp, and the laser locator is electrically connected to an internal power supply via a wire.
[0009] Preferably, the fixing device includes a sliding sleeve, an L-shaped fixing plate and a threaded shaft, one end of the sliding sleeve is slidingly sleeved with the L-shaped fixing plate, the sliding sleeve is rotatably connected with the threaded shaft, the threaded shaft is threadably sleeved with the L-shaped fixing plate, and one end of the threaded shaft is fixedly connected with a rotating handle.
[0010] Compared with the prior art, the beneficial effects of the utility model are:
[0011] 1. The utility model adopts magnetic adsorption for fixation, which will not cause damage to the brake disc and plays a good protective role for the brake disc.
[0012] 2. The utility model can manually adjust the diameter of the clamping plate, can be suitable for brake discs of different sizes, has a wide range of applications, does not need to replace the electric clamping jaws, and is more convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the structure of the utility model;
[0014] Figure 2 It is a schematic diagram of the internal structure of the fixing device of the utility model;
[0015] Figure 3 This is a schematic diagram of the structure of the electric gripper of the utility model;
[0016] Figure 4 It is a structural schematic diagram of the rotating device of the utility model.
[0017] In the figure: 1. fixed base; 2. mechanical arm; 3. electric gripper; 4. telescopic cylinder; 5. gripper head; 6. fixing device; 7. iron ring; 8. power-carrying wire; 9. first battery; 10. sliding sleeve; 11. L-shaped fixing plate; 12. threaded shaft; 13. rotating handle; 14. laser locator; 15. rotating device; 16. protective sleeve; 17. flip motor; 18. second battery; 19. rotating shaft. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] See also Figure 1-4The utility model provides a technical solution: a brake disc production and assembly automated production line workstation device, including a fixed base 1, a mechanical arm 2 is fixedly connected to the upper end of the fixed base 1, an electric clamp 3 is fixedly connected to one end of the mechanical arm 2, a clamp head 5 is slidably provided on the surface of the electric clamp 3, one end of the clamp head 5 is fixedly connected to a fixing device 6, an iron ring 7 is fixedly connected to the inside of the fixing device 6, a power-carrying wire 8 is wound around the surface of one side of the iron ring 7, the power-carrying wire 8 is electrically connected to a first battery 9, and the first battery 9 is fixedly connected to one side of the inside of the fixing device 6.
[0020] In this embodiment, the mechanical arm 2 can be rotated to the position of the brake disc, and then the electric clamp 3 is used to electrically drive the clamp head 5 to slide, and the brake disc is limited by the fixing device 6. At this time, it is not clamped. After the power is turned on by the power-carrying wire 8 set inside the fixing device 6, it can be energized so that the iron ring 7 can generate magnetic force by electromagnetic induction, thereby magnetically fixing the brake disc. This design method uses magnetic adsorption for fixing, will not cause damage to the brake disc, and has a good protective effect on the brake disc.
[0021] Specifically, the upper end of the mechanical arm 2 is fixedly connected to a telescopic cylinder 4 , and one end of the telescopic cylinder 4 is fixedly connected to a rotating device 15 .
[0022] In this embodiment, the telescopic cylinder 4 is extended and retracted to enable better grasping, and the rotating device 15 is rotated to turn over the brake disc for assembly.
[0023] Specifically, the rotating device 15 includes a protective sleeve 16, a flip motor 17, a second battery 18 and a rotating shaft 19. The second battery 18 is fixedly connected to one side of the interior of the protective sleeve 16, and the flip motor 17 is fixedly connected to the other side of the interior of the protective sleeve 16. The flip motor 17 is electrically connected to the second battery 18 through a wire, and one end of the flip motor 17 is fixedly connected to the rotating shaft 19 through an axis.
[0024] In this embodiment, the tilting motor 17 can drive the rotating shaft 19 to rotate after being powered on, thereby driving the electric clamping jaw 3 to tilt and turn over the brake disc.
[0025] Specifically, a laser locator 14 is fixedly connected to the center of the electric clamp 3, and the laser locator 14 is electrically connected to an internal power supply through a wire.
[0026] In this embodiment, the laser locator 14 can be provided to locate the brake disc in advance when fixing it, so that it can be fixed more accurately.
[0027] Specifically, the fixing device 6 includes a sliding sleeve 10, an L-shaped fixing plate 11 and a threaded shaft 12. The L-shaped fixing plate 11 is slidably sleeved inside one end of the sliding sleeve 10. The threaded shaft 12 is rotatably connected inside the sliding sleeve 10. The threaded shaft 12 is threadably sleeved with the L-shaped fixing plate 11. A rotating handle 13 is fixedly connected to one end of the threaded shaft 12.
[0028] In this embodiment, the threaded shaft 12 can be driven to rotate by manually rotating the handle 13. After the threaded shaft 12 is rotated, it can be threadedly rotated with the L-shaped fixing plate 11. Since the L-shaped fixing plate 11 can only slide, the threaded shaft 12 can threadably drive the L-shaped fixing plate 11 to slide and adjust the length of the L-shaped fixing plate 11, which can adapt to brake discs of different sizes and has a wider range of applications.
[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A station apparatus for an automated production line for producing and assembling brake discs, comprising a fixed base (1), characterized in that: The upper end of the fixed base (1) is fixedly connected to a mechanical arm (2), one end of the mechanical arm (2) is fixedly connected to an electric clamp (3), a clamp head (5) is slidably provided on the surface of the electric clamp (3), one end of the clamp head (5) is fixedly connected to a fixing device (6), the interior of the fixing device (6) is fixedly connected to an iron ring (7), one side surface of the iron ring (7) is wound with a power-carrying wire (8), the power-carrying wire (8) is electrically connected to a first storage battery (9), and the first storage battery (9) is fixedly connected to one side of the interior of the fixing device (6).
2. The brake disc production and assembly automated production line station apparatus according to claim 1, characterized in that: The upper end of the mechanical arm (2) is fixedly connected to a telescopic cylinder (4), and one end of the telescopic cylinder (4) is fixedly connected to a rotating device (15).
3. The brake disc production and assembly automated production line station apparatus according to claim 2, characterized in that: The rotating device (15) comprises a protective sleeve (16), a flip motor (17), a second storage battery (18) and a rotating shaft (19); one side of the interior of the protective sleeve (16) is fixedly connected to the second storage battery (18); the other side of the interior of the protective sleeve (16) is fixedly connected to the flip motor (17); the flip motor (17) is electrically connected to the second storage battery (18) via a wire; and one end of the flip motor (17) is fixedly connected to the rotating shaft (19) via a shaft.
4. The brake disc production and assembly automated production line station apparatus according to claim 1, characterized in that: A laser locator (14) is fixedly connected to the center of the electric clamp (3), and the laser locator (14) is electrically connected to an internal power supply via a wire.
5. The brake disc production and assembly automated production line station apparatus according to claim 1, characterized in that: The fixing device (6) comprises a sliding sleeve (10), an L-shaped fixing plate (11) and a threaded shaft (12); one end of the sliding sleeve (10) is slidably sleeved with the L-shaped fixing plate (11); the sliding sleeve (10) is rotatably connected with the threaded shaft (12); the threaded shaft (12) is threadedly sleeved with the L-shaped fixing plate (11); and one end of the threaded shaft (12) is fixedly connected with a rotating handle (13).