Large cutting machine for fused zirconia corundum bricks
By setting up filter components and cleaning mechanisms in the large cutter of electromelted zirconium corundum bricks, the problem of poor filtration effect caused by the accumulation of mud foam on the filter surface is solved, effective filtration and cleaning of sewage is achieved, and the service life of the equipment is extended.
Patent Information
- Application Number
- CN202323256482.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-30
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2033-11-30
AI Technical Summary
The filter surface of the existing large cutter of electromelted zirconium corundum bricks is prone to cause mud foam accumulation and blockage, resulting in smaller flow of filtered water, poor filtration effect, and lack of an effective cleaning mechanism.
A large cutter of electromelting zirconium corundum bricks including a linear module, an electric sliding table, a single arm, a large cutter body, a protective cover, a first filter assembly, a second filter assembly and a cleaning mechanism are designed. The filtering coarse screen and The water spray system performs sewage filtering and is equipped with a cleaning mechanism of servo motor, threaded rod, limit rod, moving block and cleaning brush, which facilitates cleaning of stains and mud after filtering the coarse net.
Effective filtration and secondary filtration of zirconium corundum brick cutting sewage are achieved, ensuring water flow stability and filtration effect, simplifying the filter surface cleaning process, and extending the service life of the equipment.
Smart Images

Figure CN222245457U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fused zirconium corundum brick processing, in particular to a fused zirconium corundum brick large cutting machine. Background Art
[0002] Fused bricks are also called fused zirconium corundum bricks. They are made of pure alumina powder (Al2O3) and zircon sand containing about 65% zirconium oxide (ZrO2) and 34% silicon dioxide (SiO2). They are melted in an electric furnace and then injected into a mold for cooling to form a white solid. Fused zirconium corundum bricks are mainly used for glass industry pool kilns, glass electric kilns, slides in the steel industry, kilns in the sodium silicate industry and other high-temperature and erosion-resistant kiln refractory materials. After forming, fused bricks often need to be cut, which requires the use of fused zirconium corundum brick large cutting machines.
[0003] According to Chinese patent application number CN202320656291.4, a large cutter includes a water receiving pool, two load-bearing plates, an electric slide, a single arm, a large cutter body and a protective shell. The water receiving pool is placed horizontally, the two load-bearing plates are arranged at intervals and are located on the left and right sides of the water receiving pool, and the electric slide is laterally fixedly installed on the two load-bearing plates. The utility model arranges a water receiving pool below the main body of the large cutting machine, arranges a slide rail and a placement table in the water receiving pool for easy movement of stones, arranges the bottom wall of the water receiving pool to tilt downward from the back to the front for easy water flow, arranges a coarse filter mesh in the water receiving pool for preliminary filtration to filter out large pieces of stone debris in the water, connects the water receiving pool to a filter box, arranges a fine filter mesh in the filter box to filter out fine stone debris in the water to prevent the fine debris in the water from shortening the service life of the water spray pipe and the nozzle, arranges a water spray pipe and a nozzle on the protective shell to spray the cutting blade and the stone to achieve the effect of cooling, when the cut sewage is filtered once through the coarse filter mesh, the filter surface is easily clogged by mud and foam accumulation, and if it is not cleaned in time, the filtered water flow will become smaller, resulting in poor filtering effect, so an electric fused zirconium corundum brick large cutting machine is proposed to solve the above problem. Utility Model Content
[0004] (I) Purpose of the utility model
[0005] In order to solve the technical problems existing in the background technology, the utility model proposes an electric fused zirconium corundum brick cutting machine, which has the advantages of easy cleaning, etc., and solves the problem that the filtering surface is easily blocked by mud accumulation. If it is not cleaned in time, the filtered water flow will become smaller, resulting in poor filtering effect.
[0006] (II) Technical solution
[0007] The utility model provides a large-scale cutting machine for fused zirconium corundum bricks, comprising a load-bearing plate and a coarse filtering net, wherein the load-bearing plates are arranged in parallel, a linear module is arranged on the top of the load-bearing plate, an electric slide is arranged on the movable end of the linear module, a single arm is arranged on the movable end of the electric slide, a large-scale cutting machine body is arranged on the single arm, a protective cover is arranged on the large-scale cutting machine body, a first filtering assembly is arranged between the load-bearing plates, a second filtering assembly is arranged on the right load-bearing plate, and a cleaning mechanism for conveniently cleaning the coarse filtering net is arranged on the first filtering assembly.
[0008] Preferably, the first filter assembly includes a water receiving pool, a coarse filter screen and a placement table, the water receiving pool is arranged between the load-bearing plates, the coarse filter screen is arranged at the inner center of the water receiving pool, and the placement table is arranged at the rear end of the inner bottom wall of the water receiving pool.
[0009] Preferably, limit grooves are provided on the left and right sides of the inner wall of the water receiving pool, and the coarse filter mesh is slidably connected to the inner wall of the limit grooves.
[0010] Preferably, the second filter assembly includes a filter box, a water pump 1, a water suction pipe, a water pump 2, a water supply pipe and a water outlet pipe. The filter box is arranged at the right rear end of the right side of the load-bearing plate, the water pump 1 is arranged at the right front end of the right side of the load-bearing plate, the water suction pipe is respectively connected with the top and the top of the water pump 1, and the two ends of the water suction pipe away from the water pump 1 are respectively connected with the right side of the water receiving pool and the front side of the filter box, the water pump 2 is arranged at the top of the protective cover, the water supply pipe is connected with the rear side of the filter box and the right side of the water pump 2, the water outlet pipe is connected with the left side of the water pump 2, and the other end passes through and extends to the interior of the protective cover.
[0011] Preferably, the portion of the water supply pipe located between the load-bearing plates is a corrugated pipe, and a nozzle connected to the water outlet pipe is provided on the outside thereof, and the number of the nozzles is plural and intervals are provided between them.
[0012] Preferably, the cleaning mechanism includes a servo motor, a threaded rod, a limit rod, a moving block and a cleaning brush, the servo motor is arranged on the right side of the water receiving pool, the threaded rod is coaxially connected to the output shaft of the servo motor through a coupling, the other end of the threaded rod passes through and is rotatably connected to the inner left side of the water receiving pool, the limit rod is arranged between the left and right sides of the inner wall of the water receiving pool and is located above the threaded rod, the moving block is sleeved on the threaded rod and the limit rod, and the cleaning brush is arranged on the front side of the moving block and contacts with the rear side of the coarse filter screen.
[0013] Compared with the prior art, the above-mentioned technical scheme of the utility model has the following beneficial technical effects: the electric fused zirconium corundum brick cutting machine, by providing a linear module and an electric slide, can adjust the cutting machine body forward, backward, left and right; by providing a first filtering component, it is convenient to filter the wastewater produced by cutting zirconium corundum bricks once; by providing a second filtering component, it is convenient to filter the wastewater produced by cutting zirconium corundum bricks twice; by providing a cleaning mechanism, it is convenient to clean the stains and mud adhered and accumulated on the back side of the coarse filter net. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 The utility model discloses a structural schematic diagram of a large-scale cutting machine for fused zirconium corundum bricks.
[0015] Figure 2 This is a rear view of a large-scale cutting machine for fused zirconium corundum bricks proposed by the utility model.
[0016] Figure 3 This is an enlarged view of point A in the electric fused zirconium corundum brick large cutting machine proposed by the utility model.
[0017] Figure numerals: 1. load-bearing plate; 2. linear module; 3. electric slide; 4. single arm; 5. large cutting machine body; 6. protective cover; 7. first filter assembly; 71. water collection tank; 72. coarse filter screen; 73. placement table; 8. second filter assembly; 81. filter box; 82. water pump one; 83. water suction pipe; 84. water pump two; 85. water supply pipe; 86. water outlet pipe; 9. cleaning mechanism; 91. servo motor; 92. threaded rod; 93. limit rod; 94. moving block; 95. cleaning brush.
[0018] Specific implementation method.
[0019] like Figure 1-3 As shown, the utility model proposes an electric fused zirconium corundum brick cutting machine, including a load-bearing plate 1 and a coarse filter screen 72, the load-bearing plate 1 is arranged in parallel, a linear module 2 is provided on the top of the load-bearing plate 1, an electric slide 3 is provided at the movable end of the linear module 2, a single arm 4 is provided at the movable end of the electric slide 3, a large cutting machine body 5 is provided on the single arm 4, a protective cover 6 is provided on the large cutting machine body 5, a first filter assembly 7 is provided between the load-bearing plates 1, a second filter assembly 8 is provided on the right load-bearing plate 1, and a cleaning mechanism 9 for convenient cleaning of the coarse filter screen 72 is provided on the first filter assembly 7.
[0020] In this embodiment, by providing a linear module 2 and an electric slide 3, the large cutting machine body 5 can be adjusted forward, backward, left and right. By providing a first filtering component 7, it is convenient to filter the wastewater produced by cutting zirconium corundum bricks once. By providing a second filtering component 8, it is convenient to filter the wastewater produced by cutting zirconium corundum bricks twice. By providing a cleaning mechanism 9, the stains and mud adhered and accumulated on the rear side of the filter coarse net 72 can be easily cleaned.
[0021] In an optional embodiment, the first filter component 7 includes a water receiving pool 71, a coarse filter screen 72 and a placement table 73. The water receiving pool 71 is arranged between the load-bearing plates 1. The front end of the inner bottom wall of the water receiving pool 71 is lower than the rear end of the inner bottom wall. The water receiving pool 71 collects the sewage generated by the cutting of the fused zirconia corundum bricks. The coarse filter screen 72 is arranged at the inner center of the water receiving pool 71. The coarse filter screen 72 facilitates one-time filtering of the sewage. Limiting grooves are provided on the left and right sides of the inner wall of the water receiving pool 71. The coarse filter screen 72 is slidably connected to the inner wall of the limiting groove. The limiting groove facilitates the disassembly and assembly of the coarse filter screen 72. The placement table 73 is arranged at the rear end of the inner bottom wall of the water receiving pool 71. The placement table 73 facilitates the placement of the fused zirconia corundum bricks.
[0022] In an optional embodiment, the second filter assembly 8 includes a filter box 81, a water pump 1 82, a water suction pipe 83, a water pump 2 84, a water supply pipe 85 and a water outlet pipe 86. The filter box 81 is arranged at the right rear end of the right side bearing plate 1, the water pump 1 82 is arranged at the right front end of the right side bearing plate 1, the water suction pipe 83 is respectively connected to the top and the top of the water pump 1 82, and the two ends of the water suction pipe 83 away from the water pump 1 82 are respectively connected to the right side of the water receiving pool 71 and the front side of the filter box 81, and the water pump 2 84 is arranged on the protective cover. 6, a water supply pipe 85 is connected with the rear side of the filter box 81 and the right side of the water pump 84, the part of the water supply pipe 85 between the load-bearing plates 1 is a bellows, which is convenient for the large cutting machine body 5 to move forward, backward, left and right to adjust the water supply, a water outlet pipe 86 is connected with the left side of the water pump 84, and the other end passes through and extends to the inside of the protective cover 6, a nozzle connected to the water outlet pipe 86 is provided on the outside, and there are multiple nozzles with intervals between them, so as to spray water to cool the large cutting machine body 5 during operation.
[0023] It should be noted that when it is necessary to filter the sewage for a second time, start water pump 1 82, so that the pumping pipe 83 pumps the water filtered once in the water receiving pool 71 into the filter box 81 to complete the secondary filtration. When it is necessary to cool the large cutting machine body 5 during operation, start water pump 2 84, and the water supply pipe 85 leads the water filtered for the second time in the filter box 81 to the inside of the water outlet pipe 86, and then sprays it out through the nozzle to cool the large cutting machine body 5.
[0024] In an optional embodiment, the cleaning mechanism 9 includes a servo motor 91, a threaded rod 92, a limit rod 93, a moving block 94 and a cleaning brush 95. The servo motor 91 is arranged on the right side of the water receiving pool 71. The threaded rod 92 is coaxially connected to the output shaft of the servo motor 91 through a coupling. The other end of the threaded rod 92 passes through and is rotatably connected to the inner left side of the water receiving pool 71. The limit rod 93 is arranged between the left and right sides of the inner wall of the water receiving pool 71 and is located above the threaded rod 92. The moving block 94 is sleeved on the threaded rod 92 and the limit rod 93. The cleaning brush 95 is arranged on the front side of the moving block 94 and contacts the rear side of the coarse filter screen 72.
[0025] It should be noted that when it is necessary to clean the stains and mud on the back side of the coarse filter screen 72, the servo motor 91 is started, and the threaded rod 92 drives the cleaning brush 95 on the moving block 94 to brush off the stains and mud on the back side of the coarse filter screen 72 through the limit of the limit rod 93, thereby completing convenient cleaning.
[0026] It should be understood that the above specific embodiments of the present invention are only used to illustrate or explain the principles of the present invention, and do not constitute a limitation on the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. In addition, the claims attached to the present invention are intended to cover all changes and modifications that fall within the scope and boundaries of the attached claims, or the equivalent forms of such scope and boundaries.
Claims
1. A fused zirconium corundum brick cutting machine, comprising a bearing plate (1) and a coarse filter screen (72), wherein the bearing plates (1) are arranged in parallel, a linear module (2) is provided on the top of the bearing plate (1), an electric slide (3) is provided at the moving end of the linear module (2), a single arm (4) is provided at the moving end of the electric slide (3), a large cutting machine body (5) is provided on the single arm (4), a protective cover (6) is provided on the large cutting machine body (5), a first filter assembly (7) is provided between the bearing plates (1), and a second filter assembly (8) is provided on the right side of the bearing plate (1), characterized in that: The first filter assembly (7) is provided with a cleaning mechanism (9) which can facilitate cleaning of the coarse filter screen (72).
2. The fused zirconium corundum brick cutting machine according to claim 1 is characterized in that: The first filter assembly (7) comprises a water receiving pool (71), a coarse filter screen (72) and a placement platform (73); the water receiving pool (71) is arranged between the load-bearing plates (1); the coarse filter screen (72) is arranged at the inner center of the water receiving pool (71); and the placement platform (73) is arranged at the rear end of the inner bottom wall of the water receiving pool (71).
3. The fused zirconium corundum brick large cutting machine according to claim 2 is characterized by: Limiting grooves are provided on the left and right sides of the inner wall of the water receiving pool (71), and the coarse filtering net (72) is slidably connected to the inner walls of the limiting grooves.
4. The fused zirconium corundum brick large cutting machine according to claim 2 is characterized by: The second filter assembly (8) comprises a filter box (81), a water pump (82), a water suction pipe (83), a water pump (84), a water supply pipe (85) and a water outlet pipe (86), wherein the filter box (81) is arranged at the right rear end of the right side bearing plate (1), the water pump (82) is arranged at the right front end of the right side bearing plate (1), the water suction pipe (83) is respectively connected to the top and the bottom of the water pump (82), and the water suction pipe (83) is connected to the water pump (82). The two ends away from the water pump one (82) are respectively connected to the right side of the water receiving pool (71) and the front side of the filter box (81); the water pump two (84) is arranged on the top of the protective cover (6); the water supply pipe (85) is connected to the rear side of the filter box (81) and the right side of the water pump two (84); the water outlet pipe (86) is connected to the left side of the water pump two (84), and the other end passes through and extends to the inside of the protective cover (6).
5. The fused zirconium corundum brick large cutting machine according to claim 4 is characterized by: The portion of the water supply pipe (85) located between the load-bearing plates (1) is a corrugated pipe, and a nozzle connected to the water outlet pipe (86) is provided on the outside thereof, wherein the nozzles are multiple and spaced apart from each other.
6. The fused zirconium corundum brick large cutting machine according to claim 2, characterized in that: The cleaning mechanism (9) comprises a servo motor (91), a threaded rod (92), a limiting rod (93), a moving block (94) and a cleaning brush (95); the servo motor (91) is arranged on the right side of the water receiving pool (71); the threaded rod (92) is coaxially connected to an output shaft of the servo motor (91) via a coupling; the other end of the threaded rod (92) penetrates through and is rotatably connected to the left side of the interior of the water receiving pool (71); the limiting rod (93) is arranged between the left and right sides of the inner wall of the water receiving pool (71) and is located above the threaded rod (92); the moving block (94) is sleeved on the threaded rod (92) and the limiting rod (93); and the cleaning brush (95) is arranged on the front side of the moving block (94) and is in contact with the rear side of the coarse filter screen (72).
