Preparation device of urea-formaldehyde resin with low formaldehyde release
The preparation device addresses the instability of filter boxes in resin production by using a spring-driven plug mechanism and a stirring assembly to enhance fixation and efficiency in low formaldehyde-releasing urea-formaldehyde resin production.
Patent Information
- Application Number
- CN202421488081.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-06-27
AI Technical Summary
Existing devices for low formaldehyde-releasing urea-formaldehyde resin production do not adequately fix the filter box, leading to instability and potential failure of the filtering process due to flow pressure and impact forces.
A preparation device with a filter box that includes a spring-driven plug mechanism for secure fixation within a slot, combined with a stirring assembly using an electrically driven stirring rod and scraper to enhance filtration efficiency.
The device stabilizes the filter box position, improves filtration efficiency by reducing resistance and removing adhering dirt, and enhances the overall filtering process by ensuring effective impurity removal and resin collection.
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Figure CN222245604U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of low-formaldehyde-releasing urea-formaldehyde resins, in particular to a preparation device for low-formaldehyde-releasing urea-formaldehyde resins. Background Art
[0002] Low formaldehyde-releasing urea-formaldehyde resin is an important chemical material that is widely used in many fields, especially in building materials, automobile manufacturing, electronics industry, and furniture manufacturing.
[0003] As shown in the announcement number: CN205569869U, a resin filter includes a housing, a control cabinet, a resin delivery pump, an upper cover, a filter frame and a filter screen, the lower end surface of the upper cover is fitted with the upper surface of the sealing ring, a feed pipe is fixed on the right side of the housing, the right end of the feed pipe is fixedly connected to the discharge port of the resin delivery pump, a pressure sensor is fixed in the housing, a plurality of front chutes are evenly and vertically fixed from left to right on the front inner wall of the housing, a plurality of rear chutes are evenly and vertically fixed on the rear inner wall of the housing from left to right, a filter frame is vertically and movably inserted into each front chute, the rear end of the filter frame is movably inserted into the rear chute directly behind the front chute where the filter frame is located, a filter screen is vertically and movably fixed on the left and right surfaces of the filter frame, and a discharge pipe is fixed on the left side of the housing. The utility model has the advantages of good resin production quality.
[0004] This patent has advantages such as good resin production quality, but the existing device does not fix the filter box. During the resin filtration process, the filter box needs to withstand a certain flow pressure and impact force. The unfixed filter box may not be able to maintain its original position, which will greatly reduce the filtering effect and may even make the filtering effect completely ineffective. Therefore, we proposed a new preparation device for low formaldehyde-releasing urea-formaldehyde resin. Utility Model Content
[0005] The purpose of the utility model is to solve the problem that the existing device in the prior art does not fix the filter box. During the resin filtering process, the filter box needs to withstand a certain flow pressure and impact force. The unfixed filter box may not be able to maintain its original position, which will greatly reduce the filtering effect and may even completely fail the filtering effect.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a preparation device for low formaldehyde-releasing urea-formaldehyde resin, comprising an operating table, a surface of the operating table is provided with a filter assembly, the filter assembly comprises a filter box and a slot, the filter box is arranged at the center position of the surface of the operating table, the slot is opened on the front surface of the filter box, the inner walls on both sides of the slot are provided with plug holes, the filter box is arranged inside the slot, the filter box is arranged inside the slot, the filter box has slot holes on both sides, a spring is arranged inside the slot hole, a push plate is connected to one side of the spring, a dial block is fixedly connected to the front surface of the push plate, and the plug block is fixedly connected to one side of the push plate, a bottom plate is arranged at the lower end of the bottom of the filter box, a slide groove is opened on the surface of the bottom plate, a slider is arranged inside the slide groove, a collection box is fixedly connected to the top of the slider, and a handle is connected to the center position of the front surface of the collection box.
[0007] Furthermore, the push plate forms an elastic structure through the slot and the spring, and the position and size of the insert block match the position and size of the insert hole.
[0008] Furthermore, a snap-fit connection is formed between the plug block and the plug hole, and the outer surfaces on both sides of the filter box are in contact with the inner walls on both sides of the slot.
[0009] Furthermore, an oblique opening is provided on one side of the insert block, and the collecting box is slidably connected with the slide block and the slide groove.
[0010] Furthermore, a stirring assembly is arranged directly above the filter box, and the stirring assembly includes an electric push rod and a support plate.
[0011] Furthermore, the four groups of electric push rods are respectively arranged at the four corners of the surface of the operating table, and the support plate is connected to the output ends of the four groups of electric push rods.
[0012] Furthermore, a motor is connected to the center of the surface of the support plate, and a stirring rod is connected to the output end of the motor.
[0013] Furthermore, both side outer surfaces of the stirring rod are connected with connecting blocks, and the outer surfaces of the connecting blocks are attached with scrapers.
[0014] Furthermore, a threaded rod is inserted into the interior of the scraper, and a threaded hole is formed on the outer surface of the connecting block on one side close to the scraper.
[0015] Furthermore, the threaded rod passes through the scraper to form a threaded connection with the threaded hole, the output end of the motor passes through the support plate to form a fixed connection with the stirring rod, the motor is electrically connected to the external power supply through the control switch, and the four groups of electric push rods are the same group of control switches.
[0016] Compared with the prior art, the advantages and positive effects of the utility model are:
[0017] 1. In the utility model, when filtering the resin, the filter box can be inserted into the slot to filter the impurities in the resin, and the spring will drive the plug block to be inserted into the plug hole through the push plate to fix the filter box, thereby filtering the resin, and then the filtered resin can be collected through the collection box, avoiding the problem that the existing filtering device does not fix the filter box, which greatly reduces the filtering effect and may even make the filtering effect completely ineffective.
[0018] 2. In the utility model, while filtering the resin, the motor can drive the stirring rod to stir the resin in the filter box, thereby increasing the liquid speed near the inner wall of the filter box, and removing the dirt adhering to the surface of the filter medium through the scraper, reducing the resistance on the surface of the filter box, thereby improving the filtering efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 The utility model provides a three-dimensional structural schematic diagram of a preparation device for low formaldehyde-releasing urea-formaldehyde resin;
[0020] Figure 2 This is a schematic diagram of the three-dimensional structure from another angle of a preparation device for low formaldehyde-releasing urea-formaldehyde resin proposed by the utility model;
[0021] Figure 3 This is a schematic diagram of a first partial explosion structure of a device for preparing a low formaldehyde-releasing urea-formaldehyde resin provided by the utility model;
[0022] Figure 4 The utility model provides a cross-sectional structure diagram of a filter box of a preparation device for a urea-formaldehyde resin with low formaldehyde release;
[0023] Figure 5 for Figure 4 The enlarged structural diagram at A in the middle;
[0024] Figure 6 The utility model provides a schematic diagram of the explosion structure of a support plate of a preparation device for low formaldehyde-releasing urea-formaldehyde resin;
[0025] Figure 7 The utility model provides a schematic diagram of the explosion structure of a stirring rod of a preparation device for low formaldehyde-releasing urea-formaldehyde resin.
[0026] Legend: 1. Operating table; 2. Filter assembly; 201. Filter box; 202. Notch; 203. Socket; 204. Filter box; 205. Slot; 206. Spring; 207. Push plate; 208. Dial block; 209. Plug block; 210. Bottom plate; 211. Slide; 212. Collecting box; 213. Handle; 214. Slider; 3. Stirring assembly; 301. Electric push rod; 302. Support plate; 303. Motor; 304. Stirring rod; 305. Connecting block; 306. Scraper; 307. Threaded rod; 308. Threaded hole. DETAILED DESCRIPTION
[0027] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0028] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0029] Embodiment 1, as Figure 1-Figure 5 As shown, the utility model provides a preparation device of low formaldehyde release urea-formaldehyde resin, including an operating table 1, a filter assembly 2 is arranged on the surface of the operating table 1, the filter assembly 2 includes a filter box 201 and a notch 202, the filter box 201 is arranged at the center of the surface of the operating table 1, the notch 202 is opened on the front surface of the filter box 201, and the inner walls on both sides of the notch 202 are provided with plug holes 203, a filter box 204 is arranged inside the notch 202, slots 205 are opened inside the two sides of the filter box 204, a spring 206 is arranged inside the slot 205, a push plate 207 is connected to one side of the spring 206, a dial block 208 is fixedly connected to the front surface of the push plate 207, and a plug block 209 is fixedly connected to one side of the push plate 207. A bottom plate 210 is provided at the lower end of the bottom of the filter box 201, and a slide groove 211 is provided on the surface of the bottom plate 210. A slider 214 is provided inside the slide groove 211. A collection box 212 is fixedly connected to the top of the slider 214, and a handle 213 is connected to the center of the front surface of the collection box 212. The push plate 207 forms an elastic structure with the spring 206 through the slot 205. The position and size of the plug block 209 match the position and size of the socket 203. The plug block 209 and the socket 203 form a snap-fit connection. The outer surfaces of both sides of the filter box 204 fit with the inner walls of both sides of the slot 202. An oblique opening is provided on one side of the plug block 209. The collection box 212 is slidably connected with the slide groove 211 through the slider 214.
[0030] The effect achieved by the entire embodiment 1 is that when it is necessary to filter the low formaldehyde-releasing urea-formaldehyde resin, the resin is first poured into the filter box 201 so that the resin can be filtered through the filter box 204 to filter impurities, and the filtered resin will flow into the collection box 212 through the discharge port at the bottom for collection. When a lot of resin is collected in the collection box 212, the handle 213 can be grasped and pulled outward so that the collection box 212 can be slid out through the slider 214 and the slide groove 211 at the bottom, and then the resin in the collection box 212 can be taken out for the next step of preparation. When the collection box 212 needs to be installed in place, it can be directly pushed to the surface of the bottom plate 210 through the slider 214 and the slide groove 211. After long-term use, the surface of the filter box 204 will absorb more impurities. When the filter box 204 needs to be pulled out for cleaning, the two sets of dial blocks 208 can be pushed inward at the same time so that the dial blocks 208 can drive the push plate 207 to squeeze the spring 206. At this time, the plug block 209 will also be pulled out from the socket 203, and the filter box 204 can be slid out from the slot 202, and the filter box 204 can be cleaned. After the filter box 204 is cleaned, when it needs to be installed, the filter box 204 can be directly pushed into the slot 202. When the oblique mouth of the plug block 209 contacts the inner wall of the slot 202, the filter box 204 is pushed further, so that the plug block 209 is squeezed by the inner wall of the slot 202 and is pushed through the push plate 207. The spring 206 is squeezed and the insert block 209 itself is also contracted toward the slot 205. After the filter box 204 is completely inserted into the slot 202, the spring 206 will push the push plate 207 through its own elastic force to drive the insert block 209 to be inserted into the socket 203 to fix the filter box 201, thereby avoiding the problem that the existing filtering device does not fix the filter box 204, which greatly reduces the filtering effect and may even make the filtering effect completely ineffective, thereby improving the stability of filtering resin.
[0031] Embodiment 2, as Figure 1 , Figure 2 , Figure 6 and Figure 7As shown, a stirring assembly 3 is arranged directly above the filter box 201, and the stirring assembly 3 includes an electric push rod 301 and a support plate 302. Four groups of electric push rods 301 are respectively arranged at the four corners of the surface of the operating table 1, and the support plate 302 is connected to the output ends of the four groups of electric push rods 301. The center position of the surface of the support plate 302 is connected to a motor 303, and the output end of the motor 303 is connected to a stirring rod 304. The outer surfaces of both sides of the stirring rod 304 are connected to connecting blocks 305. The outer surface of the connecting block 305 is attached with a scraper 306, and a threaded rod 307 is inserted inside the scraper 306. A threaded hole 308 is opened on the outer surface of the connecting block 305 on one side close to the scraper 306. The threaded rod 307 penetrates the scraper 306 and forms a threaded connection with the threaded hole 308. The output end of the motor 303 penetrates the support plate 302 and forms a fixed connection with the stirring rod 304. The motor 303 is electrically connected to an external power supply through a control switch, and the four groups of electric push rods 301 are the same group of control switches.
[0032] The effect achieved by the entire embodiment 2 is that when the resin is poured into the filter box 201 for filtering, the stirring rod 304 can be driven to rotate by turning on the motor 303, and then the retraction function of the electric push rod 301 is turned on, so that the four groups of electric push rods 301 drive the support plate 302 to move downward through the output end, and the stirring rod 304 is inserted into the filter box 201 to stir the resin, thereby increasing the liquid speed near the inner wall of the filter box 201, and during the stirring process, the scraper 306 will remove the dirt adhering to the surface of the filter medium, reducing the resistance of the surface of the filter box 204, and when the resin is filtered, the motor 303 can be turned off to stop. Stop the rotation of the stirring rod 304, then turn on the electric push rod 301 to push the support plate 302 upward, and pull the stirring rod 304 out of the filter box 201, thereby completing the stirring of the resin. When the scraper 306 is worn out after long-term use and needs to be replaced, the threaded rod 307 can be rotated in the opposite direction so that the threaded rod 307 can be taken out from the threaded hole 308, and the worn scraper 306 can be removed and replaced with a new scraper 306. In this way, the filtration efficiency of the resin can be improved by the stirring rod 304 and the scraper 306, the filling and clogging of local areas can be reduced, the pores can be wider, and the filtration speed can be further improved.
[0033] Working principle: When filtering the resin, the filter box 204 can be inserted into the slot 202 to filter the impurities in the resin, and the spring 206 will drive the plug 209 to be inserted into the socket 203 through the push plate 207 to fix the filter box 204, thereby filtering the resin, and then the filtered resin can be collected through the collection box 212, thereby avoiding the problem that the existing filtering device does not fix the filter box 204, which will greatly reduce the filtering effect, and may even make the filtering effect completely ineffective. While filtering the resin, the motor 303 can drive the stirring rod 304 to stir the resin in the filter box 201, increase the liquid speed near the inner wall of the filter box 201, and remove the dirt adhering to the surface of the filter medium through the scraper 306, reduce the resistance on the surface of the filter box 204, and thus improve the filtering efficiency.
[0034] The above are only preferred embodiments of the present invention and are not intended to limit the present invention in other forms. Any technician familiar with the profession may use the technical contents disclosed above to change or modify them into equivalent embodiments with equivalent changes and apply them to other fields. However, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A device for preparing a low formaldehyde-releasing urea-formaldehyde resin, comprising an operating table (1), characterized in that: A filter assembly (2) is provided on the surface of the operating table (1); The filter assembly (2) comprises a filter box (201) and a notch (202); the filter box (201) is arranged at the center of the surface of the operating table (1); the notch (202) is provided on the front surface of the filter box (201); both inner walls of the notch (202) are provided with plug holes (203); a filter box (204) is provided inside the notch (202); both inner walls of the filter box (204) are provided with slots (205); a spring (206) is provided inside the slots (205); one side of the spring (206) is provided with a spring for receiving the filter box; and A push plate (207) is connected to the side, a shift block (208) is fixedly connected to the front surface of the push plate (207), an insert block (209) is fixedly connected to one side of the push plate (207), a bottom plate (210) is provided at the lower end of the bottom of the filter box (201), a slide groove (211) is provided on the surface of the bottom plate (210), a slide block (214) is provided inside the slide groove (211), a collection box (212) is fixedly connected to the top of the slide block (214), and a handle (213) is connected to the center position of the front surface of the collection box (212).
2. The device for preparing low formaldehyde-releasing urea-formaldehyde resin according to claim 1, characterized in that: The push plate (207) forms an elastic structure through the slot hole (205) and the spring (206), and the position and size of the insert block (209) match the position and size of the insert hole (203).
3. The device for preparing low formaldehyde-releasing urea-formaldehyde resin according to claim 2, characterized in that: The insert block (209) and the insert hole (203) form a snap-fit connection, and the outer surfaces on both sides of the filter box (204) fit with the inner walls on both sides of the slot (202).
4. The device for preparing low formaldehyde-releasing urea-formaldehyde resin according to claim 3, characterized in that: An oblique opening is provided on one side of the insert block (209), and the collection box (212) is slidably connected to the slide groove (211) via a slider (214).
5. The device for preparing low formaldehyde-releasing urea-formaldehyde resin according to claim 1, characterized in that: A stirring assembly (3) is arranged directly above the filter box (201), and the stirring assembly (3) comprises an electric push rod (301) and a support plate (302).
6. The device for preparing low formaldehyde-releasing urea-formaldehyde resin according to claim 5, characterized in that: The four groups of electric push rods (301) are respectively arranged at the four corners of the surface of the operating table (1), and the support plate (302) is connected to the output ends of the four groups of electric push rods (301).
7. The device for preparing low formaldehyde-releasing urea-formaldehyde resin according to claim 6, characterized in that: A motor (303) is connected to the center of the surface of the support plate (302), and a stirring rod (304) is connected to the output end of the motor (303).
8. The device for preparing low formaldehyde-releasing urea-formaldehyde resin according to claim 7, characterized in that: The outer surfaces of both sides of the stirring rod (304) are connected to connecting blocks (305), and the outer surfaces of the connecting blocks (305) are attached to scrapers (306).
9. The device for preparing low formaldehyde-releasing urea-formaldehyde resin according to claim 8, characterized in that: A threaded rod (307) is inserted into the interior of the scraper (306), and a threaded hole (308) is provided on the outer surface of one side of the connection block (305) close to the scraper (306).
10. The device for preparing low formaldehyde-releasing urea-formaldehyde resin according to claim 9, characterized in that: The threaded rod (307) passes through the scraper (306) to form a threaded connection with the threaded hole (308); the output end of the motor (303) passes through the support plate (302) to form a fixed connection with the stirring rod (304); the motor (303) is electrically connected to an external power supply via a control switch; and the four groups of electric push rods (301) are the same group of control switches.
Citation Information
Patent Citations
Resin filter
CN205569869U
Cited By
Urea-formaldehyde resin preparation device
CN224009215U
