Headset bourdon tube blanking and arranging device

By designing an automated headset spring tube cutting arrangement device, the automatic and neat arrangement of spring tubes is achieved using the robotic arm and servo motor, solving the problems of inefficient and high labor costs in the existing technology, improving production efficiency and reducing cost.

CN222248863UActive Publication Date: 2024-12-27DAZHOU JINXUAN ELECTRONICS CO LTD
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Patent Information

Application Number
CN202420740778.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-11
Publication Date
2024-12-27
Estimated Expiration
2034-04-11

AI Technical Summary

Technical Problem

The existing headset spring tube outlay layout mainly relies on manual operation, which is inefficient and has high labor costs, making it difficult to improve production efficiency and product quality.

Method used

A headset spring tube discharge arrangement device is designed, using a mechanical general arm composed of X-axis, Y-axis and Z-axis robotic arms to drive the material pickup claw to grab the spring tube, and arrange it neatly through the discharge plate to In the storage box, servo motors and belt drives are used to achieve automatic arrangement, and an alarm is issued to remind you to replace when the storage box is full, reducing labor costs.

Benefits of technology

It effectively improves the production efficiency of headsets, realizes the precise arrangement of spring tubes, reduces labor costs, and improves overall production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222248863U_ABST
Patent Text Reader

Abstract

The utility model discloses a headset bourdon tube blanking and arranging device which comprises a workbench, a supporting column is fixedly connected to the middle of the upper side of the workbench, a collecting pool and an opening are formed in the portions, located on the two sides of the supporting column, of the workbench, a mechanical main arm is fixedly connected to the upper end of the supporting column, and the mechanical main arm is composed of an X-axis mechanical arm, a Y-axis mechanical arm and a Z-axis mechanical arm. Sliding grooves are formed in the X-axis mechanical arm, the Y-axis mechanical arm and the Z-axis mechanical arm, screw rods are rotationally connected into the three sliding grooves, sliding blocks are in threaded connection with the screw rods, the sliding blocks are slidably connected with the sliding grooves, the X-axis mechanical arm is slidably connected with the Y-axis mechanical arm through the sliding blocks, the Z-axis mechanical arm is slidably connected with the X-axis mechanical arm through the sliding blocks, and the lower end of the Z-axis mechanical arm is fixedly connected with a material taking claw. The lower side of the Y-axis mechanical arm is fixedly connected with the lower end of the supporting column, the middle position is fixedly connected with a connecting plate, and the lower end of the connecting plate is fixedly connected with a discharging plate which is obliquely arranged. Through the structure, the problems of low efficiency and high labor cost are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of arranging machines, in particular to a blanking and arranging device for earphone spring tubes. Background Art

[0002] In the headset production process, the cutting and arrangement of spring tubes is an important link. Accurate arrangement helps to improve subsequent production efficiency.

[0003] The existing arrangement of earphone spring tubes mainly relies on manual operation, which is inefficient and has high labor costs. Therefore, a device for arranging earphone spring tubes is proposed to improve production efficiency and product quality through automation technology. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a device for discharging and arranging earphone spring tubes, which solves the problems of low efficiency and high labor cost.

[0005] The utility model also provides a device for distributing the above-mentioned earphone spring tube blanking, comprising a workbench, a support column fixedly connected to the middle position on the upper side of the workbench, a collecting pool and an opening are provided on the workbench located on both sides of the support column, the upper end of the support column is fixedly connected to a mechanical total arm, the mechanical total arm is composed of an X-axis mechanical arm, a Y-axis mechanical arm and a Z-axis mechanical arm, the X-axis mechanical arm, the Y-axis mechanical arm and the Z-axis mechanical arm are each provided with a slide groove, the three slide grooves are rotatably connected with a screw rod, a slider is threadedly connected to the screw, the slider is slidably connected to the slide groove, the X-axis mechanical arm is slidably connected to the Y-axis mechanical arm via the slider, the Z-axis mechanical arm is slidably connected to the X-axis mechanical arm via the slider, the lower end of the Z-axis mechanical arm is fixedly connected to a material picking claw, the lower side of the Y-axis mechanical arm is fixedly connected to the lower end of the support column, and a connecting plate is fixedly connected to the middle position, the lower end of the connecting plate is fixedly connected to a blanking plate, and the blanking plate is tilted.

[0006] According to the earphone spring tube blanking and arranging device, one end of the X-axis mechanical arm is fixedly connected to the X-axis servo motor, one end of the Y-axis mechanical arm is fixedly connected to the Y-axis servo motor, and one end of the Z-axis mechanical arm is fixedly connected to the Z-axis servo motor.

[0007] According to the earphone spring tube blanking and arranging device, the output ends of the X-axis servo motor, the Y-axis servo motor and the Z-axis servo motor are respectively fixedly connected to the corresponding screws.

[0008] According to the device for discharging and arranging earphone spring tubes, a roller is rotatably connected in the opening, several of the rollers are connected by belt transmission, a servo motor is fixedly connected to the rear side of the workbench, and the output end of the servo motor is fixedly connected to one end of the outermost roller.

[0009] According to the earphone spring tube blanking and arranging device, a storage box is placed on the roller, and a plurality of partitions are evenly and fixedly connected in the storage box.

[0010] According to the earphone spring tube blanking and arranging device, a controller is fixedly connected to the workbench surface located in front of the opening.

[0011] According to the earphone spring tube blanking and arranging device, a leg is fixedly connected to the lower side of the workbench.

[0012] The utility model has the following beneficial effects:

[0013] In the utility model, the servo motors on the X-axis, Y-axis and Z-axis drive the material picking claws to grab the spring tubes in the collection pool, and then the unloading plate drives the spring tubes to roll into the storage box for neat arrangement. When one interval in the storage box is full, the servo motor drives the roller to rotate so that the unloading plate is aligned with the next interval and continues to arrange. When all the intervals in the storage box are full of earphone spring tubes, the controller sends out an alarm to remind people to take the products away and replace them with the next empty storage box. This structure can effectively improve the overall production efficiency of earphones and reduce labor costs.

[0014] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present invention is further described below with reference to the accompanying drawings and embodiments;

[0016] Figure 1 This is a structural diagram of a device for discharging and arranging earphone spring tubes according to the utility model;

[0017] Figure 2 This is a structural diagram of the mechanical main arm of a device for discharging and arranging earphone spring tubes according to the utility model;

[0018] Figure 3 for Figure 2 A magnified view of the structure at center A;

[0019] Figure 4 This is a structural diagram of a storage box for a device for discharging and arranging earphone spring tubes according to the utility model.

[0020] Legend:

[0021] 1. Workbench; 2. Support column; 3. Robot arm; 31. X-axis robot arm; 311. X-axis servo motor; 32. Y-axis robot arm; 321. Y-axis servo motor; 33. Z-axis robot arm; 331. Z-axis servo motor; 4. Slide; 5. Screw; 6. Slider; 7. Material picking claw; 8. Connecting plate; 9. Unloading plate; 10. Collection tank; 11. Storage box; 111. Partition; 12. Opening; 13. Roller; 14. Controller; 15. Leg; 16. Feeding device. DETAILED DESCRIPTION

[0022] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0023] Reference Figure 1-4 The utility model is a device for discharging and arranging earphone spring tubes, which includes a workbench 1, a support leg 15 is fixedly connected to the lower side of the workbench 1, and a feeding device 16 is provided on the right side. The feeding device 16 feeds materials through a conveyor belt. A support column 2 is fixedly connected to the middle position of the upper side of the workbench 1, and a collecting pool 10 and an opening 12 are provided on the workbench 1 on both sides of the support column 2. A mechanical total arm 3 is fixedly connected to the upper end of the support column 2, and a roller 13 is rotatably connected in the opening 12. Several rollers 13 are connected through belt transmission. A servo motor is fixedly connected to the rear side of the workbench 1, and the output end of the servo motor is fixedly connected to one end of the outermost roller 13; a storage box 11 is placed on the roller 13, and several partitions 111 are evenly fixedly connected in the storage box 11. A controller 14 is fixedly connected to the surface of the workbench 1 in front of the opening 12, and an alarm is arranged in the controller 14;

[0024] The mechanical total arm 3 is composed of an X-axis mechanical arm 31, a Y-axis mechanical arm 32 and a Z-axis mechanical arm 33. The X-axis mechanical arm 31 controls the left and right movement of the material-picking claw 7, the Y-axis mechanical arm 32 controls the forward and backward movement of the material-picking claw 7, and the Z-axis mechanical arm 33 controls the up and down movement of the material-picking claw 7. One end of the X-axis mechanical arm 31 is fixedly connected to an X-axis servo motor 311, one end of the Y-axis mechanical arm 32 is fixedly connected to a Y-axis servo motor 321, and one end of the Z-axis mechanical arm 33 is fixedly connected to a Z-axis servo motor 331. The lower side of the Y-axis mechanical arm 32 is fixedly connected to the lower end of the support column 2, and a connecting plate 8 is fixedly connected to the middle position. The lower end of the connecting plate 8 is fixedly connected to a blanking plate 9, and the blanking plate 9 is tilted, and the lower end is located above the storage box 11;

[0025] The X-axis robotic arm 31, the Y-axis robotic arm 32 and the Z-axis robotic arm 33 are all provided with a slide groove 4, and the three slide grooves 4 are all rotatably connected with a screw rod 5, and a slider 6 is threadedly connected to the screw rod 5, and the slider 6 is slidably connected to the slide groove 4. The X-axis robotic arm 31 is slidably connected to the Y-axis robotic arm 32 through the slider 6, and the Z-axis robotic arm 33 is slidably connected to the X-axis robotic arm 31 through the slider 6. The lower end of the Z-axis robotic arm 33 is fixedly connected with a material picking claw 7, and the material picking claw 7 is rotatable; the output ends of the X-axis servo motor 311, the Y-axis servo motor 321 and the Z-axis servo motor 331 are respectively fixedly connected to the corresponding screw rods 5.

[0026] Working principle: When in use, the staff installs the headset and then places it on the feeding device 16. Under the action of the feeding device 16, the headset is sent into the collection pool 10, and then the empty storage box 11 is placed on the roller 13. The X-axis servo motor 311, the Y-axis servo motor 321 and the Z-axis servo motor 331 are started by the controller 14, so that the material picking claw 7 grabs the spring tube in the collection pool 10, and then the grabbed spring tube is placed in the unloading plate 9 through the coordinated action of the three-axis mechanical arm. The unloading plate 9 drives the spring tube to roll into the storage box 11 and arrange it neatly. When one interval in the storage box 11 is full, the servo motor drives the roller 13 to rotate, so that the unloading plate 9 is aligned with the next interval and continues to arrange. When the intervals in the storage box 11 are all full of headset spring tubes, the controller 14 sounds an alarm to remind people to take the product away and replace the next empty storage box 11. This structure can accurately arrange the headset spring tubes and effectively improve the overall production efficiency of the headset.

[0027] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A device for discharging and arranging earphone spring tubes, characterized in that: include: A workbench (1), wherein a support column (2) is fixedly connected to the middle position of the upper side of the workbench (1), a collection pool (10) and an opening (12) are provided on the workbench (1) located on both sides of the support column (2), a mechanical total arm (3) is fixedly connected to the upper end of the support column (2), and the mechanical total arm (3) is composed of an X-axis mechanical arm (31), a Y-axis mechanical arm (32) and a Z-axis mechanical arm (33), and the X-axis mechanical arm (31), the Y-axis mechanical arm (32) and the Z-axis mechanical arm (33) are all provided with a slide groove (4), and the three slide grooves (4) are all rotatably connected with a screw rod (5), and the A slider (6) is threadedly connected to the screw rod (5), and the slider (6) is slidably connected to the slide groove (4). The X-axis mechanical arm (31) is slidably connected to the Y-axis mechanical arm (32) through the slider (6), and the Z-axis mechanical arm (33) is slidably connected to the X-axis mechanical arm (31) through the slider (6). The lower end of the Z-axis mechanical arm (33) is fixedly connected to a material picking claw (7), and the lower side of the Y-axis mechanical arm (32) is fixedly connected to the lower end of the support column (2), and a connecting plate (8) is fixedly connected in the middle position, and the lower end of the connecting plate (8) is fixedly connected to a material removal plate (9), and the material removal plate (9) is inclined.

2. The earphone spring tube blanking and arranging device according to claim 1, characterized in that: One end of the X-axis mechanical arm (31) is fixedly connected to an X-axis servo motor (311), one end of the Y-axis mechanical arm (32) is fixedly connected to a Y-axis servo motor (321), and one end of the Z-axis mechanical arm (33) is fixedly connected to a Z-axis servo motor (331).

3. The earphone spring tube blanking and arranging device according to claim 2, characterized in that: The output ends of the X-axis servo motor (311), the Y-axis servo motor (321) and the Z-axis servo motor (331) are respectively fixedly connected to the corresponding screw rods (5).

4. The earphone spring tube blanking and arranging device according to claim 3, characterized in that: A roller (13) is rotatably connected in the opening (12), and a plurality of the rollers (13) are connected via a belt drive. A servo motor is fixedly connected to the rear side of the workbench (1), and an output end of the servo motor is fixedly connected to one end of the outermost roller (13).

5. The earphone spring tube blanking and arranging device according to claim 4, characterized in that: A storage box (11) is placed on the roller (13), and a plurality of partitions (111) are evenly and fixedly connected inside the storage box (11).

6. The earphone spring tube blanking and arranging device according to claim 5, characterized in that: A controller (14) is fixedly connected to the surface of the workbench (1) located in front of the opening (12).

7. The earphone spring tube blanking and arranging device according to claim 6, characterized in that: The lower side of the workbench (1) is fixedly connected with a support leg (15).