Dish basket finished product discharging device
By designing an automatic discharge device, using support frames, beams, lifting plates and automatic discharge mechanisms, we can automatically clamp and transport the bowl basket to the turnover box, and solve the problems of low manual discharge efficiency and high labor intensity in the prior art. It realizes efficient automation of bowl basket production.
Patent Information
- Application Number
- CN202421149482.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-24
AI Technical Summary
In the production of existing dishwasher bowl baskets, manual cutting processing efficiency is low and labor intensity is high, so it is necessary to improve work efficiency and reduce manual labor intensity.
Design a finished product feeding device for bowl baskets including support frame, beam, lift plate and automatic cutting mechanism, automatically clamp and transport bowl baskets to turnover boxes, and automatically cut through rotating shafts, sprockets, clamping parts and drive motors. material.
It realizes automatic feeding and storage of bowl baskets, improves production efficiency, and reduces labor intensity.
Smart Images

Figure CN222249019U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of dishwasher equipment, and in particular relates to a finished product unloading device for a bowl basket. Background Art
[0002] For existing dishwashers, in most cases, a fixed bowl basket is provided. The bowl basket is usually formed by connecting steel wires to form a frame for supporting tableware. Then the bowl basket is connected to the body of the dishwasher through a connecting piece to achieve the function of washing the tableware placed in the bowl basket.
[0003] When the bowl baskets are produced in the prior art, the finished bowl baskets are generally processed manually off the production line, which has low work efficiency and high labor intensity.
[0004] Therefore, it is necessary to design a finished bowl and basket unloading device to solve the above problems. Utility Model Content
[0005] The utility model aims to provide a finished bowl and basket unloading device to solve the above problems and to improve the working efficiency of bowl and basket production and reduce the labor intensity.
[0006] To achieve the above-mentioned purpose, the utility model provides the following scheme: a finished bowl basket unloading device, comprising a support frame, a crossbeam fixedly connected to the top end of the support frame along its length direction, a lifting plate fixedly connected to the bottom end of the crossbeam, both ends of the lifting plate are located outside the support frame, an automatic unloading mechanism is fixedly connected to the bottom end of the lifting plate, one end of the automatic unloading mechanism is arranged at the end of the bowl basket production line, a turnover box is arranged below the other end of the automatic unloading mechanism, and the automatic unloading mechanism automatically clamps and releases the bowl basket.
[0007] Preferably, the automatic unloading mechanism includes four rotating shafts, the rotating shafts are vertically arranged and the top ends are fixedly connected to the corners of the bottom ends of the lifting plates, the bottom ends of the rotating shafts are rotatably connected to driven sprockets, the four driven sprockets are commonly transmission-connected to a transport portion, a plurality of clamping portions are fixedly connected to the outer side of the transport portion, the plurality of clamping portions are equally spaced, the clamping portions are used to clamp and release the bowl basket, a driving portion is fixedly connected to the middle portion of the bottom end of the lifting plate, and the driving portion is transmission-connected to the transport portion.
[0008] Preferably, the transport part comprises a chain, the chain is drivingly connected to the four driven sprockets, the clamping part is evenly fixed on the outside of the chain, and the chain is drivingly connected to the driving part.
[0009] Preferably, the clamping part includes a fixed jaw, which is fixedly connected to the outer side of the chain, and the middle part of the fixed jaw away from the chain is fixedly connected to one end of a horizontally arranged fixed shaft, and the other end of the fixed shaft is fixedly connected to a baffle, and a movable jaw is provided on the sliding sleeve of the fixed shaft, and the movable jaw is adapted to the fixed jaw, and a spring is provided on the outer side of the fixed shaft, and both ends of the spring are respectively fixedly connected to the baffle and the movable jaw, and the movable jaw is magnetically adsorbed and connected to the fixed jaw.
[0010] Preferably, an electromagnet is fixedly connected to the middle of the fixed clamping jaw, and the electromagnet is magnetically adsorbed and connected to the movable clamping jaw.
[0011] Preferably, the driving part comprises a driving motor, the driving motor is fixedly connected to the middle part of the bottom end of the lifting plate, the output shaft of the driving motor is fixedly connected to a driving sprocket, and the driving sprocket is connected to the chain transmission.
[0012] Preferably, the bottom end of the cross beam is fixedly connected to the top ends of two vertical telescopic rods that are spaced apart, and the bottom ends of the two telescopic rods are fixedly connected to the top end of the lifting plate.
[0013] Preferably, a material guide plate which is arranged obliquely is fixedly connected to the top of one side wall of the turnover box.
[0014] Compared with the prior art, the utility model has the following advantages and technical effects:
[0015] The utility model can automatically clamp the bowl basket at the end of the production line through the automatic unloading mechanism, and automatically transport the bowl basket to the top of the turnover box, and then release the bowl basket, and the bowl basket automatically falls into the turnover box. The automatic unloading mechanism can realize automatic unloading and storage of finished bowl baskets, replace manual unloading, improve the production efficiency of bowl baskets, and reduce manual labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor:
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the utility model from another angle;
[0019] Figure 3 This is a schematic diagram of the structure of the clamping part of the utility model.
[0020] Among them, 1. support frame; 2. crossbeam; 3. telescopic rod; 4. lifting plate; 5. rotating shaft; 6. driven sprocket; 7. chain; 8. fixed jaw; 9. movable jaw; 10. bowl basket; 11. driving motor; 12. driving sprocket; 13. turnover box; 14. guide plate; 15. fixed shaft; 16. baffle; 17. spring; 18. electromagnet. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0023] Reference Figures 1 to 3 As shown, the utility model provides a finished bowl and basket unloading device, comprising a support frame 1, a crossbeam 2 is fixedly connected to the top of the support frame 1 along its length direction, a lifting plate 4 is fixedly connected to the bottom end of the crossbeam 2, both ends of the lifting plate 4 are located outside the support frame 1, an automatic unloading mechanism is fixedly connected to the bottom end of the lifting plate 4, one end of the automatic unloading mechanism is arranged at the end of the bowl and basket production line, a turnover box 13 is arranged below the other end of the automatic unloading mechanism, and the automatic unloading mechanism automatically clamps and releases the bowl and basket 10.
[0024] A further optimized solution is provided, in which the automatic unloading mechanism comprises four rotating shafts 5, the rotating shafts 5 are vertically arranged and the top ends are fixedly connected to the corners of the bottom ends of the lifting plates 4, the bottom ends of the rotating shafts 5 are rotatably connected to the driven sprockets 6, the four driven sprockets 6 are commonly connected to the transport part in a transmission manner, a plurality of clamping parts are fixedly connected to the outside of the transport part, the plurality of clamping parts are arranged at equal intervals, the clamping parts are used to clamp and release the bowl basket 10, a driving part is fixedly connected to the middle part of the bottom end of the lifting plates 4, and the driving part is connected to the transport part in a transmission manner.
[0025] According to a further optimized solution, the transport part comprises a chain 7, the chain 7 is transmission-connected to four driven sprockets 6, the clamping part is evenly fixed on the outside of the chain 7, and the chain 7 is transmission-connected to the driving part.
[0026] A further optimized solution is that the clamping part includes a fixed jaw 8, which is fixedly connected to the outer side of the chain 7, and the middle part of the side of the fixed jaw 8 away from the chain 7 is fixedly connected to one end of a horizontally arranged fixed shaft 15, and the other end of the fixed shaft 15 is fixedly connected to a baffle 16, and a movable jaw 9 is slidingly sleeved on the fixed shaft 15, and the movable jaw 9 is adapted to the fixed jaw 8, and a spring 17 is sleeved on the outer side of the fixed shaft 15, and both ends of the spring 17 are respectively fixedly connected to the baffle 16 and the movable jaw 9, and the movable jaw 9 is connected to the fixed jaw 8 by magnetic adsorption.
[0027] According to a further optimized solution, an electromagnet 18 is fixedly connected to the middle of the fixed clamping jaw 8, and the electromagnet 18 is connected to the movable clamping jaw 9 by magnetic adsorption.
[0028] According to a further optimized solution, the driving unit includes a driving motor 11, which is fixedly connected to the middle of the bottom end of the lifting plate 4, and an output shaft of the driving motor 11 is fixedly connected to a driving sprocket 12, which is transmission-connected to the chain 7.
[0029] According to a further optimized solution, the bottom end of the cross beam 2 is fixedly connected to the top ends of two vertical and spaced-apart telescopic rods 3 , and the bottom ends of the two telescopic rods 3 are fixedly connected to the top end of the lifting plate 4 .
[0030] According to a further optimization scheme, a material guide plate 14 arranged obliquely is fixedly connected to the top of one side wall of the turnover box 13 .
[0031] The working process of the utility model is as follows:
[0032] The device is fixed at the end of the bowl basket 10 production line by the support frame 1. After the bowl basket 10 produced by the production line moves to the end, the chain 7 moves one group of fixed jaws 8 and movable jaws 9 to the top of the bowl basket 10. At this time, the fixed jaws 8 and movable jaws 9 are in an open state, and then the telescopic rod 3 is extended to drive the lifting plate 4 to descend, so that the fixed jaws 8 and movable jaws 9 are lowered to the support ear position of the bowl basket 10, and then the electromagnet 18 is energized to generate magnetism, magnetically attracting the movable jaws 9, and the movable jaws 9 move close to the fixed jaws 8, and finally clamp and close with the fixed jaws 8 to clamp the bowl basket 10, and then the driving motor 11 continues to drive the chain 7 to move, and the fixed jaws 8 and movable jaws 9 clamping the bowl basket 10 move with the chain 7 to the top of the turnover box 13, and then the electromagnet 18 is powered off. Under the action of the tension of the spring 17, the movable jaws 9 move away from the fixed jaws 8 and release the bowl basket 10, and the bowl basket 10 automatically falls into the turnover box 13 for collection.
[0033] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0034] The embodiments described above are only descriptions of the preferred methods of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should fall within the protection scope determined by the claims of the present invention.
Claims
1. A finished bowl and basket unloading device, characterized in that: The invention comprises a support frame (1), wherein the top end of the support frame (1) is fixedly connected to a crossbeam (2) along its length direction, the bottom end of the crossbeam (2) is fixedly connected to a lifting plate (4), the two ends of the lifting plate (4) are located outside the support frame (1), the bottom end of the lifting plate (4) is fixedly connected to an automatic unloading mechanism, one end of the automatic unloading mechanism is arranged at the end of a bowl and basket production line, a turnover box (13) is arranged below the other end of the automatic unloading mechanism, and the automatic unloading mechanism automatically clamps and releases the bowl and basket (10).
2. A finished bowl and basket unloading device according to claim 1, characterized in that: The automatic unloading mechanism comprises four rotating shafts (5), the rotating shafts (5) being arranged vertically and the top ends of which are fixedly connected to the corners of the bottom ends of the lifting plates (4), the bottom ends of the rotating shafts (5) being rotatably connected to a driven sprocket (6), the four driven sprockets (6) being commonly connected to a transport portion in a transmission manner, a plurality of clamping portions being fixedly connected to the outer sides of the transport portion, the plurality of clamping portions being arranged at equal intervals, the clamping portions being used to clamp and release the bowl basket (10), the middle portion of the bottom end of the lifting plates (4) being fixedly connected to a driving portion, the driving portion being in transmission manner connected to the transport portion.
3. A finished bowl and basket unloading device according to claim 2, characterized in that: The transport part comprises a chain (7), the chain (7) is drivingly connected to the four driven sprockets (6), the clamping part is evenly fixed on the outside of the chain (7), and the chain (7) is drivingly connected to the driving part.
4. A finished bowl and basket unloading device according to claim 3, characterized in that: The clamping portion comprises a fixed clamping jaw (8), the fixed clamping jaw (8) being fixedly connected to the outer side of the chain (7), one end of a horizontally arranged fixed shaft (15) being fixedly connected to the middle of a side of the fixed clamping jaw (8) away from the chain (7), the other end of the fixed shaft (15) being fixedly connected to a baffle (16), a movable clamping jaw (9) being slidably sleeved on the fixed shaft (15), the movable clamping jaw (9) being adapted to the fixed clamping jaw (8), a spring (17) being sleeved on the outer side of the fixed shaft (15), the two ends of the spring (17) being fixedly connected to the baffle (16) and the movable clamping jaw (9) respectively, and the movable clamping jaw (9) being magnetically adsorbed and connected to the fixed clamping jaw (8).
5. A finished bowl and basket unloading device according to claim 4, characterized in that: An electromagnet (18) is fixedly connected to the middle of the fixed clamping jaw (8), and the electromagnet (18) is connected to the movable clamping jaw (9) by magnetic attraction.
6. A finished bowl and basket unloading device according to claim 3, characterized in that: The driving unit comprises a driving motor (11), the driving motor (11) being fixedly connected to the middle portion of the bottom end of the lifting plate (4), the output shaft of the driving motor (11) being fixedly connected to a driving sprocket (12), and the driving sprocket (12) being drivingly connected to the chain (7).
7. The finished bowl and basket unloading device according to claim 1, characterized in that: The bottom end of the crossbeam (2) is fixedly connected to the top ends of two vertical telescopic rods (3) that are spaced apart, and the bottom ends of the two telescopic rods (3) are fixedly connected to the top end of the lifting plate (4).
8. The finished bowl and basket unloading device according to claim 1, characterized in that: A material guide plate (14) arranged obliquely is fixedly connected to the top end of one side wall of the turnover box (13).