Automatic alkali soaking device for gelatin processing
By designing the driving mechanism and stirring block of the automatic alkali-soaking device, the problems of cumbersome and low efficiency of the traditional gelatin automatic alkali-soaking device are solved, and the rapid drying and automatic operation after soaking are achieved, which improves the efficiency and convenience of gelatin processing.
Patent Information
- Application Number
- CN202420639716.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-30
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-03-30
AI Technical Summary
The traditional gelatin automatic alkali soaking device takes a long time during soaking and drying, is inefficient and has cumbersome operation.
An automatic alkaline soaking device is designed, using a driving mechanism to drive the cover plate to lift and lower the filter barrel, to achieve convection and rapid drying of alkali liquid, and combine the stirring block and filter plate to enhance the soaking effect and simplify operation.
It realizes the rapid drying of the raw materials inside the filter barrel after soaking, and automates the alkali-soaking process, improves the soaking efficiency and operation convenience, and extends the service life of the device.
Smart Images
Figure CN222250545U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to gelatin processing devices, in particular to an automatic natron device for gelatin processing. Background Art
[0002] Gelatin is a macromolecular hydrophilic colloid and a product of partial hydrolysis of collagen. It can be divided into photographic gelatin, edible gelatin and industrial gelatin according to its performance and use. Depending on the different uses, the quality requirements for gelatin are also different. When used as an adhesive, the main requirement is bonding strength. When used in photography, food, medicine and other fields, the purity of the product is emphasized. In the gelatin processing process, a gelatin automatic caustic soda device is required.
[0003] The traditional automatic alkali-soaking device for gelatin is to soak the material in alkaline water, then neutralize the soaked material, pick up the material after neutralization and dry it in the sun. In this process, the process of fishing and drying the gelatin is too troublesome and wastes too much time.
[0004] Therefore, it is necessary to provide an automatic natron device for gelatin processing to solve the above-mentioned technical problems. Utility Model Content
[0005] The utility model aims to provide an automatic caustic soda device for gelatin processing, which has the effect of allowing the raw materials inside the filter barrel to be quickly dried after being soaked.
[0006] The above technical objectives of the utility model are achieved through the following technical solutions: an automatic caustic soda device for gelatin processing, comprising a base plate, a bracket fixedly mounted on the upper surface of the base plate, a first slide groove provided on the upper surface of the bracket, a driving mechanism provided on the bracket, a cover plate provided below the driving mechanism, snap mechanisms provided on both sides of the cover plate, a filter barrel clamped on the lower surface of the cover plate, a plurality of through holes provided on the filter barrel, a soaking barrel installed on the upper surface of the base plate, a water tank provided on one side of the soaking barrel, the water tank being clamped with the upper surface of the base plate, a spin drying barrel provided in the water tank, a supporting leg provided at the bottom of the spin drying barrel, an opening provided on one side of the water tank, a second groove provided on the upper surface of the base plate, the second groove extending into the water tank through the opening, and a first groove provided on the upper surface of the base plate.
[0007] By adopting the above technical scheme, the driving mechanism can drive the cover plate to rise and fall, and can also drive the cover plate to move back and forth between the spin-drying barrel and the soaking barrel. When the raw materials need to be soaked in alkali, the buckle mechanism is toggled to remove the filter barrel, and then gelatin is added into the filter barrel and the cover plate is covered by toggling the buckle mechanism, and then the driving mechanism is started. The driving mechanism will extend the filter barrel into the soaking barrel, and then the driving mechanism rotates the cover plate, and the cover plate rotates and drives the filter barrel to rotate through the buckle mechanism. The filter barrel rotates slowly inside the soaking barrel, which effectively allows the alkali solution inside and outside the filter barrel to be convective, so that the soaking is more sufficient. After soaking, the driving mechanism drives the filter screen to extend into the spin-drying barrel, and then the filter barrel is rotated quickly to achieve the purpose of drying. The water will be thrown to the inner wall of the spin-drying barrel and fall into the water tank along the inner wall, and then flow into the second groove along the water tank, and can be collected and processed in the lower part of the second groove. At the same time, the valve on one side of the soaking barrel is opened, so that the solution in the soaking barrel flows out through the first groove and can be collected below the first groove. The utility model effectively allows the raw materials inside the filter barrel after soaking to be quickly dried.
[0008] The utility model is further configured as follows: the driving mechanism includes a slider, the slider is arranged in a first slide groove and slidably connected thereto, threaded rods are rotatably connected to both sides of the first slide groove, the threaded rods penetrate the slider and are threadedly connected thereto, a first motor is fixedly installed on one side wall of the first slide groove, the output end of the first motor is fixedly connected to the threaded rod, an electric push rod is fixedly installed on the lower surface of the slider, a lifting box is fixedly installed on the output end of the electric push rod, a second motor is fixedly installed on the bottom of the lifting box, the output end of the second motor penetrates the bottom wall of the lifting box and is fixedly connected to the cover plate.
[0009] By adopting the above technical scheme, the extension and retraction of the output end of the electric push rod can drive the lifting box to rise and fall, and the lifting of the lifting box will drive the lifting of the second motor, and the second motor will drive the lifting of the cover plate, and the cover plate will drive the lifting of the filter barrel through the snap mechanism. When horizontal movement is required, the first motor is started, and the first motor drives the threaded rod to rotate, and the rotation of the threaded rod drives the slider to move in the first slide groove, and the movement of the slider drives the electric push rod to move, and the movement of the electric push rod indirectly drives the movement of the cover plate. The setting of the driving mechanism enables the device to realize the automatic caustic soda process after loading.
[0010] The utility model is further configured as follows: a stirring block is fixedly installed at the bottom of the filter barrel, and a plurality of stirring blades are arranged on one side of the stirring block.
[0011] By adopting the above technical solution, the setting of the stirring block and the stirring blade can effectively drive the material in the filter barrel to rotate when the filter barrel rotates, so that the internal water flow and the external water flow can flow rapidly relative to each other, thereby enhancing the soaking effect within the same soaking time.
[0012] The utility model is further configured as follows: a third slide groove is provided on both sides of the cover plate, a cylindrical slide groove is provided in the third slide groove, a second slide groove is provided on the top wall of the third slide groove, the second slide groove passes through the top wall of the third slide groove, the buckle mechanism includes a card block, the card block is slidably connected to the third slide groove, one side of the card block is fixedly connected to a shift block, the shift block passes through the second slide groove and is slidably connected thereto, one side of the shift block is provided with a spring, one end of the spring is fixedly connected to the shift block, and the other end of the spring is fixedly connected to the cover plate.
[0013] By adopting the above technical solution, the card block can be driven to slide by pushing the shift block. When the shift block is pushed, the spring contracts and the card block is retracted into the third slide groove. In the natural state, the spring is slightly compressed. At this time, the card block will extend out of the third slide groove, so that it can be firmly stuck on the filter barrel.
[0014] The utility model is further configured as follows: a columnar slide bar is fixedly mounted on one side of the shift block, the columnar slide bar penetrates the interior of the spring and is slidably connected with the columnar slide groove.
[0015] By adopting the above technical solution, the spring will expand and contract along the cylindrical slide bar, and the cylindrical slide bar guides the spring in the direction to ensure that the spring will not bend sideways.
[0016] The utility model is further configured as follows: a side wall of the filter barrel is provided with symmetrical through grooves.
[0017] By adopting the above technical solution, when the cover plate is installed, the clamping block can be clamped into the through groove.
[0018] The utility model is further configured as follows: the sliding block, the first groove and the second groove are all provided with inclined surfaces.
[0019] By adopting the above technical solution, the inclined surface on the slider is set so that when installing the cover plate, it can be directly aligned and covered without moving the block. The inclined surfaces on the second groove and the first groove are set to prevent alkaline water from accumulating in the first groove and the second groove to damage the equipment.
[0020] The utility model is further configured as follows: a third groove is provided at the bottom of the spin-drying barrel, and a supporting leg is clamped in the third groove.
[0021] By adopting the above technical solution, since the alkaline solution is corrosive, the supporting legs may be corroded over time, and the supporting legs can be replaced, which effectively increases the service life of the device.
[0022] The utility model is further configured as follows: a filter plate is clamped in the spin-drying barrel.
[0023] By adopting the above technical solution, the filter plate is effectively arranged so that after drying, the filter barrel can be directly placed on the filter plate, and then the buckle is opened to take out the raw materials inside the filter, which is more convenient to use.
[0024] In summary, the utility model has the following beneficial effects: the utility model effectively enables the raw materials inside the filter barrel after soaking to be quickly dried, the setting of the driving mechanism enables the device to realize the automatic alkali soaking process after loading, the setting of the stirring block and the stirring blade effectively enables the material in the filter barrel to rotate when the filter barrel rotates, so that the internal water flow and the external water flow can flow rapidly relative to each other, and the soaking effect is enhanced within the same soaking time. The cylindrical slide bar guides the spring in the direction to ensure that the spring does not bend sideways. The setting of the second groove and the upper inclined surface of the first groove is to prevent alkaline water from accumulating in the first groove and the second groove to damage the equipment. The support legs can be replaced, which effectively increases the service life of the device. The setting of the filter plate enables the filter barrel to be directly placed on the filter plate when taking materials, which makes taking materials more convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0026] Figure 2 It is a three-dimensional structural schematic diagram of the filter barrel of the utility model;
[0027] Figure 3 It is a schematic diagram of the anatomical structure of the cover plate and the buckle mechanism of the utility model;
[0028] Figure 4 It is a three-dimensional structural schematic diagram of the spin-drying barrel of the utility model;
[0029] Figure 5 It is a three-dimensional structural schematic diagram of the support and driving mechanism of the utility model.
[0030] In the figure: 1, bottom plate; 2, bracket; 3, snap mechanism; 4, driving mechanism; 5, cover plate; 6, filter barrel; 7, soaking barrel; 8, spin-drying barrel; 9, filter plate; 10, water tank; 11, supporting leg; 12, first groove; 13, second groove; 201, first slide; 401, first motor; 402, threaded rod; 403, slider; 404, electric push rod; 405, lifting box; 406, second motor; 601, through groove; 602, stirring block; 603, stirring blade; 301, inclined plane; 302, dial block; 303, cylindrical slide rod; 304, spring; 305, clamping block; 501, cylindrical slide; 502, second slide; 503, third slide; 801, third groove. DETAILED DESCRIPTION
[0031] The present invention will be further described below with reference to the accompanying drawings in the embodiments of the present invention.
[0032] See also Figures 1 to 5 In the embodiment of the utility model, an automatic caustic soda device for gelatin processing includes a bottom plate 1, a bracket 2 is fixedly installed on the upper surface of the bottom plate 1, a first slide groove 201 is opened on the upper surface of the bracket 2, a driving mechanism 4 is arranged on the bracket 2, a cover plate 5 is arranged below the driving mechanism 4, buckle mechanisms 3 are arranged on both sides of the cover plate 5, a filter barrel 6 is clamped on the lower surface of the cover plate 5, a plurality of through holes are arranged on the filter barrel 6, a soaking barrel 7 is installed on the upper surface of the bottom plate 1, and the soaking barrel 7 has a plurality of through holes. A water tank 10 is provided on one side, and the water tank 10 is snap-connected with the upper surface of the bottom plate 1. A spin-drying bucket 8 is provided in the water tank 10, and a supporting leg 11 is installed at the bottom of the spin-drying bucket 8. An opening is provided on one side of the water tank 10, and a second groove 13 is provided on the upper surface of the bottom plate 1. The second groove 13 extends into the water tank 10 through the opening. A first groove 12 is provided on the upper surface of the bottom plate 1; the driving mechanism 4 can drive the cover plate 5 to rise and fall, and can also drive the cover plate 5 to move back and forth between the spin-drying bucket 8 and the soaking bucket 7. When When the raw materials need to be soaked in alkali, the snap mechanism 3 is moved to remove the filter barrel 6, and then gelatin is added into the filter barrel 6 and the cover plate 5 is covered by moving the snap mechanism 3, and then the driving mechanism 4 is started, and the driving mechanism 4 will lead the filter barrel 6 into the soaking barrel 7, and then the driving mechanism 4 makes the cover plate 5 rotate, and the cover plate 5 rotates and drives the filter barrel 6 to rotate through the snap mechanism 3, and the filter barrel 6 rotates slowly inside the soaking barrel 7, which effectively allows the alkali solution inside and outside the filter barrel 6 to convect, so that the soaking is more sufficient, and after soaking, the driving mechanism 4 drives the filter screen The filter barrel 6 is extended into the spin-drying barrel 8, and then the filter barrel 6 is rotated quickly to achieve the purpose of drying. The water will be thrown to the inner wall of the spin-drying barrel 8 and fall into the water tank 10 along the inner wall, and then flow into the second groove 13 along the water tank 10, and can be collected and processed at the bottom of the second groove 13. At the same time, the valve on one side of the soaking barrel 7 is opened, so that the solution in the soaking barrel 7 flows out through the first groove 12, and can be collected at the bottom of the first groove 12. The utility model effectively allows the raw materials inside the filter barrel 6 after soaking to be quickly dried.
[0033] In this embodiment, preferably, the driving mechanism 4 includes a slider 403, the slider 403 is arranged in the first slide groove 201 and is slidably connected thereto, the two sides of the first slide groove 201 are rotatably connected with threaded rods 402, the threaded rods 402 penetrate the slider 403 and are threadedly connected thereto, a first motor 401 is fixedly installed on one side wall of the first slide groove 201, the output end of the first motor 401 is fixedly connected to the threaded rod 402, an electric push rod 404 is fixedly installed on the lower surface of the slider 403, a lifting box 405 is fixedly installed on the output end of the electric push rod 404, a second motor 406 is fixedly installed on the bottom of the lifting box 405, and the output end of the second motor 406 penetrates the lifting box 4 05 and is fixedly connected to the cover plate 5; the output end of the electric push rod 404 is telescopic to drive the lifting box 405 to rise and fall, and the lifting of the lifting box 405 will drive the lifting of the second motor 406, and the second motor 406 will drive the lifting of the cover plate 5, and the cover plate 5 will drive the lifting of the filter barrel 6 through the buckle mechanism 3. When horizontal movement is required, the first motor 401 is started, and the first motor 401 drives the threaded rod 402 to rotate, and the rotation of the threaded rod 402 drives the slider 403 to move in the first slide groove 201, and the movement of the slider 403 drives the electric push rod 404 to move, and the movement of the electric push rod 404 indirectly drives the cover plate 5 to move. The setting of the driving mechanism 4 enables the device after loading to realize the automatic caustic soda process.
[0034] In this embodiment, preferably, a stirring block 602 is fixedly installed at the bottom of the filter barrel 6, and a plurality of stirring blades 603 are arranged on one side of the stirring block 602; the arrangement of the stirring block 602 and the stirring blades 603 effectively drives the material in the filter barrel 6 to rotate when the filter barrel 6 rotates, so that the internal water flow and the external water flow can flow rapidly relative to each other, thereby enhancing the soaking effect within the same soaking time.
[0035] In this embodiment, preferably, both sides of the cover plate 5 are provided with a third slide groove 503, a cylindrical slide groove 501 is provided in the third slide groove 503, a second slide groove 502 is opened on the top wall of the third slide groove 503, and the second slide groove 502 passes through the top wall of the third slide groove 503, and the buckle mechanism 3 includes a clamping block 305, the clamping block 305 is slidably connected to the third slide groove 503, and a shifting block 302 is fixedly connected to one side of the clamping block 305, and the shifting block 302 passes through the second slide groove 502 and slides therewith The spring 304 is provided on one side of the shift block 302, one end of the spring 304 is fixedly connected to the shift block 302, and the other end of the spring 304 is fixedly connected to the cover plate 5; in this way, the clamping block 305 can be driven to slide by shifting the shift block 302, and the spring 304 contracts while the shift block 302 is shifted, and the clamping block 305 retracts into the third slide groove 503. In the natural state, the spring 304 is slightly compressed, and at this time, the clamping block 305 extends out of the third slide groove 503, so that it can be firmly stuck on the filter barrel 6.
[0036] In this embodiment, preferably, a cylindrical slide rod 303 is fixedly installed on one side of the shift block 302, and the cylindrical slide rod 303 passes through the interior of the spring 304 and is slidably connected to the cylindrical slide groove 501; in this way, the spring 304 will expand and contract along the cylindrical slide rod 303, and the cylindrical slide rod 303 plays a role in guiding the direction of the spring 304 to ensure that the spring 304 will not bend sideways.
[0037] In this embodiment, preferably, the side wall of the filter barrel 6 is provided with symmetrical through grooves 601 ; when the cover plate 5 is installed, the clamping block 305 can be clamped into the through groove 601 .
[0038] In this embodiment, preferably, the slider 403, the first groove 12 and the second groove 13 are all provided with an inclined surface 301; the inclined surface 301 on the slider 403 is provided so that when installing the cover plate 5, it is possible to directly align and cover it without moving the shift block 302, and the inclined surface 301 on the second groove 13 and the first groove 12 is provided to prevent alkaline water from accumulating in the first groove 12 and the second groove 13 to damage the equipment.
[0039] In this embodiment, preferably, a third groove 801 is opened at the bottom of the spin drying barrel 8, and the support leg 11 is clamped in the third groove 801; due to the corrosiveness of the alkaline solution, the support leg 11 may be corroded over time, and the support leg 11 can be replaced, which effectively increases the service life of the device.
[0040] In the present embodiment, preferably, a filter plate 9 is snap-connected in the spin-drying barrel 8; the setting of the filter plate 9 effectively enables the filter barrel 6 to be directly placed on the filter plate 9 after spinning, and then the buckle is opened to take out the raw materials inside the filter, which is more convenient to use.
[0041] Working principle: the driving mechanism 4 can drive the cover plate 5 to rise and fall, and can also drive the cover plate 5 to move back and forth between the spin-drying barrel 8 and the soaking barrel 7. When the raw materials need to be soaked in alkali, the snap mechanism 3 is turned to remove the filter barrel 6, and then gelatin is added into the filter barrel 6 and the cover plate 5 is covered by turning the snap mechanism 3. The driving mechanism 4 is started, and the output end of the electric push rod 404 extends to bring the filter barrel 6 into the soaking barrel 7, and then the output end of the second motor 406 rotates to drive the cover plate 5 to rotate. The cover plate 5 rotates and drives the filter barrel 6 to rotate through the snap mechanism 3. The filter barrel 6 rotates slowly inside the soaking barrel 7, which effectively allows the alkali solution inside and outside the filter barrel 6 to convect, making the soaking more sufficient. After soaking, the first motor 401 rotates and drives the threaded rod 402 to rotate. The threaded rod 402 rotates and drives the slider 403 in the first slide groove 201 slides, the sliding block slides to drive the electric push rod 404 and the second motor 406 to slide. When the filter barrel 6 is slid to the top of the spin-drying barrel 8, the output end of the electric push rod 404 extends to drive the filter screen to extend into the spin-drying barrel 8, and then the second motor 406 is started to make the filter barrel 6 rotate quickly to achieve the purpose of drying. The water will be thrown to the inner wall of the spin-drying barrel 8 and fall into the water tank 10 along the inner wall, and then flow into the second groove 13 along the water tank 10, and can be collected and processed at the bottom of the second groove 13. At the same time, the valve on one side of the soaking barrel 7 is opened, so that the solution in the soaking barrel 7 flows out through the first groove 12, and can be collected at the bottom of the first groove 12. The spin-drying toggle block 302 puts down the filter barrel 6, and then the electric push rod 404 is started to take out the cover plate 5, and finally the raw materials inside the filter barrel 6 are taken out.
[0042] The above description is only a preferred embodiment of the present utility model, so all equivalent changes or modifications made according to the structure, features and principles described in the scope of the present utility model patent application are included in the scope of the present utility model patent application.
Claims
1. An automatic natron device for gelatin processing, comprising a bottom plate (1), characterized in that: A bracket (2) is fixedly mounted on the upper surface of the bottom plate (1), a first slide groove (201) is provided on the upper surface of the bracket (2), a driving mechanism (4) is provided on the bracket (2), a cover plate (5) is provided below the driving mechanism (4), buckle mechanisms (3) are provided on both sides of the cover plate (5), a filter barrel (6) is clamped on the lower surface of the cover plate (5), a plurality of through holes are provided on the filter barrel (6), a soaking barrel (7) is installed on the upper surface of the bottom plate (1), and the A water tank (10) is provided on one side of the soaking bucket (7), the water tank (10) is snap-connected with the upper surface of the bottom plate (1), a spin-drying bucket (8) is provided in the water tank (10), a supporting leg (11) is installed at the bottom of the spin-drying bucket (8), an opening is provided on one side of the water tank (10), a second groove (13) is provided on the upper surface of the bottom plate (1), the second groove (13) extends into the water tank (10) through the opening, and a first groove (12) is provided on the upper surface of the bottom plate (1).
2. The automatic natron device for gelatin processing according to claim 1, characterized in that: The driving mechanism (4) comprises a slider (403), the slider (403) being arranged in a first slide groove (201) and being slidably connected thereto, threaded rods (402) being rotatably connected on both sides of the first slide groove (201), the threaded rod (402) penetrating the slider (403) and being threadedly connected thereto, a first motor (401) being fixedly mounted on a side wall of the first slide groove (201), the output end of the first motor (401) being fixedly connected to the threaded rod (402), an electric push rod (404) being fixedly mounted on the lower surface of the slider (403), a lifting box (405) being fixedly mounted on the output end of the electric push rod (404), a second motor (406) being fixedly mounted on the bottom of the lifting box (405), the output end of the second motor (406) penetrating the bottom wall of the lifting box (405) and being fixedly connected to the cover plate (5).
3. The automatic natron device for gelatin processing according to claim 1, characterized in that: A stirring block (602) is fixedly mounted on the bottom of the filter barrel (6), and a plurality of stirring blades (603) are arranged on one side of the stirring block (602).
4. The automatic natron device for gelatin processing according to claim 1, characterized in that: The cover plate (5) is provided with a third slide groove (503) on both sides, a columnar slide groove (501) is provided in the third slide groove (503), a second slide groove (502) is provided on the top wall of the third slide groove (503), and the second slide groove (502) passes through the top wall of the third slide groove (503), the buckle mechanism (3) comprises a clamping block (305), the clamping block (305) is slidably connected to the third slide groove (503), one side of the clamping block (305) is fixedly connected with a shifting block (302), the shifting block (302) passes through the second slide groove (502) and is slidably connected thereto, and one side of the shifting block (302) is provided with a spring (304), one end of the spring (304) is fixedly connected to the shifting block (302), and the other end of the spring (304) is fixedly connected to the cover plate (5).
5. The automatic natron device for gelatin processing according to claim 4, characterized in that: A columnar sliding rod (303) is fixedly mounted on one side of the shifting block (302), and the columnar sliding rod (303) passes through the interior of the spring (304) and is slidably connected to the columnar sliding groove (501).
6. The automatic natron device for gelatin processing according to claim 1, characterized in that: The side wall of the filter barrel (6) is provided with symmetrical through grooves (601).
7. The automatic natron device for gelatin processing according to claim 2, characterized in that: The sliding block (403), the first groove (12) and the second groove (13) are all provided with inclined surfaces (301).
8. The automatic natron device for gelatin processing according to claim 1, characterized in that: A third groove (801) is provided at the bottom of the spin-drying barrel (8), and a supporting leg (11) is clamped in the third groove (801).
9. The automatic natron device for gelatin processing according to claim 1, characterized in that: A filter plate (9) is clamped in the spin-drying barrel (8).