High-quality electric power iron tower steel member hot galvanizing device

The electric slider and slide rail move drive the lifting and lowering of the shovel plate. Combined with the arc-shaped shovel plate design, it automatically cleans up impurities inside and outside the hot-dip galvanized tank, solving the problem of time-consuming and labor-consuming traditional cleaning, improving the equipment operation continuity and corrosion resistance of the coating. performance.

CN222250922UActive Publication Date: 2024-12-27HUBEI XIMAI ELECTRICAL EQUIP CO LTD
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Patent Information

Application Number
CN202421153300.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2024-12-27
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

The cleaning process of traditional hot-dip galvanizing tanks requires a lot of manpower, which consumes time and effort, affects the operation continuity and production efficiency of equipment, and the accumulation of impurities affects the uniformity of the plating and corrosion resistance.

Method used

The electric slider and slide rail are used to move, and the shovel plate is lifted and lowered through the electric telescopic rod. Combined with the arc-shaped shovel plate design, it realizes automatic cleaning of impurities inside and outside the galvanized pool, reduces manual intervention, and maintains the normal operation of the equipment.

Benefits of technology

It improves cleaning efficiency, reduces downtime, maintains continuous operation of the equipment, and enhances the corrosion resistance of the coating and the reliability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-quality electric power iron tower steel member hot galvanizing device which is characterized in that a galvanizing pool is formed in a galvanizing tank, a sliding rail is fixedly connected to the upper surface of the galvanizing tank, an electric sliding block is slidably connected to the surface of the sliding rail, an electric telescopic rod is fixedly connected to the lower surface of the electric sliding block, and a hot galvanizing groove is formed in the lower surface of the electric telescopic rod. The output end of the electric telescopic rod is fixedly connected with a fixing frame, the front surface of the fixing frame is rotationally connected with a connecting shaft rod through a connecting rod, the surface of the connecting shaft rod is fixedly connected with a connecting rod, the end, away from the fixing frame, of the connecting rod is rotationally connected with a shovel plate, and the bottom face of the shovel plate is arranged to be an arc-shaped face; and the width of the shovel plate is consistent with that of the galvanizing bath, so that the situation that a large number of workers need to repeatedly scrape impurities in the bath in a time-consuming and labor-consuming manner when the galvanizing bath is cleaned traditionally is avoided, the impurities at the bottom of the bath can be scraped, and the impurities on the two sides of the galvanizing bath can also be cleaned.
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Description

Technical Field

[0001] The utility model relates to the technical field of hot-dip galvanizing devices, in particular to a high-quality hot-dip galvanizing device for electric power tower steel components. Background Art

[0002] Power towers are composed of several steel components. Since power towers are often in harsh outdoor environments, exposed to wind, sun, rain, snow and other climatic conditions, they are easily corroded by oxygen, moisture, acid rain and other factors in the atmosphere. Galvanizing can form a zinc layer on the surface of steel components, effectively isolating the steel from the external environment, improving the corrosion resistance of steel components and extending their service life.

[0003] However, after the hot-dip galvanizing tank has been used for a period of time, there may be too much accumulation of impurities in the tank, such as residual oil stains, zinc slag, etc., which will affect the uniformity and quality of the coating, resulting in defects such as spots and bubbles in the coating, and reducing the corrosion resistance of the coating. Impurities in the hot-dip galvanizing tank can increase the probability of equipment failure. When cleaning the hot-dip galvanizing tank in the traditional way, several staff members usually clean the impurities in the tank with extended shovels and push plates, which may extend the downtime and fail to maintain the continuity of the equipment operation, thereby affecting the production efficiency and output. Therefore, we propose a high-quality hot-dip galvanizing device for electric tower steel components to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art, and to provide a high-quality hot-dip galvanizing device for electric tower steel components. By moving an electric slider and a slide rail, and utilizing an electric telescopic rod to drive the shovel plate connected to a fixed frame to rise and fall, the shovel plate is not only used to remove impurities in the galvanizing pool, but also can remove the galvanizing pool and store it on one side, which does not affect the normal operation of the hot-dip galvanizing pool, thereby avoiding the need for a large number of workers to repeatedly scrape the impurities in the pool during the traditional cleaning of the galvanizing pool, which is time-consuming and labor-intensive, and also increases the downtime, which is not conducive to the continuity of work. By setting the arc-shaped bottom surface of the shovel plate and making it consistent with the width of the galvanizing pool, the shovel plate can not only scrape the impurities at the bottom of the pool, but also clean the impurities on both sides of the galvanizing pool when working.

[0005] The utility model also provides a hot-dip galvanizing device for a high-quality electric tower steel component as described above, comprising: a galvanizing pool is opened inside the hot-dip galvanizing tank, a slide rail is fixedly connected to the upper surface of the hot-dip galvanizing tank, an electric slider is slidably connected to the surface of the slide rail, an electric telescopic rod is fixedly connected to the lower surface of the electric slider, an output end of the electric telescopic rod is fixedly connected to a fixed frame, a front surface of the fixed frame is rotatably connected to a connecting shaft rod through a connecting rod, a connecting shaft rod is fixedly connected to the surface of the connecting shaft rod, an end of the connecting rod away from the fixed frame is rotatably connected to a shovel plate, the bottom surface of the shovel plate is set to an arc surface, and the width of the shovel plate is consistent with the width of the galvanizing pool.

[0006] According to the high-quality hot-dip galvanizing device for electric tower steel components described in the utility model, the inner side of the connecting rod is connected to an electric hydraulic rod through a fixing block, and the output end of the electric hydraulic rod is rotatably connected to the shovel plate to drive the shovel mouth of the shovel plate to rotate upward or downward.

[0007] According to the high-quality hot-dip galvanizing device for electric power tower steel components described in the utility model, two connecting rods are symmetrically arranged, and a vertical connecting rod is arranged between the two connecting rods to support and connect the fixing frame and the shovel plate.

[0008] According to the high-quality hot-dip galvanizing device for electric power tower steel components described in the utility model, a gear is fixedly connected to the side of the connecting shaft, and a rack is meshed on the surface of the gear, which is used to turn the connecting rod and the shovel plate toward the position of the electric slider by 90 degrees.

[0009] According to the high-quality hot-dip galvanizing device for electric tower steel components described in the utility model, an electric push-pull rod is fixedly connected to the side of the fixing frame, and the output end of the electric push-pull rod is fixedly connected to one end of the rack to transmit power to the rack.

[0010] According to the high-quality hot-dip galvanizing device for electric power tower steel components described in the utility model, a slide block is fixedly connected to the side of the fixed frame, and the interior of the slide block is slidably connected to the bottom surface of the rack, so that the rack has a force point when moving.

[0011] According to the high-quality hot-dip galvanizing device for electric power tower steel components described in the utility model, the inner sides of the two connecting rods are movably connected with a transverse connecting rod, and the transverse connecting rod is fixedly connected to the vertical connecting rod, so as to enhance the supporting force of the connecting rod.

[0012] According to the utility model, a high-quality hot-dip galvanizing device for electric tower steel components is provided. The upper surface of the hot-dip galvanizing tank is fixedly connected with a slide bar through a connecting block. The surface of the slide bar is slidably connected with an electric slider. The spacing between the upper surface of the hot-dip galvanizing tank and the slide bar is greater than the thickness value of the fixed frame and the electric slider. It is used to assist the movement of the electric slider and enhance the supporting force of the electric slider. It is helpful for the fixed frame to be retracted when the shovel is not in use, and to move to one end of the hot-dip galvanizing tank together with the shovel.

[0013] Beneficial Effects

[0014] 1. Compared with the prior art, the high-quality hot-dip galvanizing device for electric tower steel components uses the movement of the electric slider and the slide rail, and uses the electric telescopic rod to drive the shovel connected to the fixed frame to rise and fall, which is beneficial for the shovel to not only remove impurities in the galvanizing pool, but also remove the galvanizing pool and store it on one side without affecting the normal operation of the hot-dip galvanizing tank, thereby avoiding the traditional cleaning of the galvanizing tank, which requires a large number of workers to repeatedly scrape the impurities in the pool, which is time-consuming and labor-intensive, and also increases the downtime, which is not conducive to the continuity of work.

[0015] 2. Compared with the prior art, the hot-dip galvanizing device for high-quality electric tower steel components has an arc-shaped bottom surface of the shovel plate, which is consistent with the width of the galvanizing tank. This is beneficial for the shovel plate to not only scrape impurities on the bottom of the tank, but also clean impurities on both sides of the galvanizing tank when working. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The utility model is further described below in conjunction with the accompanying drawings and embodiments;

[0017] Figure 1 This is the overall structure diagram of the utility model of a high-quality hot-dip galvanizing device for electric power tower steel components;

[0018] Figure 2 It is a top view of the utility model of a high-quality hot-dip galvanizing device for electric power tower steel components;

[0019] Figure 3 A partial schematic diagram of the utility model of a high-quality hot-dip galvanizing device for electric power tower steel components Figure 1 ;

[0020] Figure 4 A partial schematic diagram of the utility model of a high-quality hot-dip galvanizing device for electric power tower steel components Figure 2 ;

[0021] Figure 5 This utility model is a high-quality hot-dip galvanizing device for electric power tower steel components Figure 4 Enlarged view of point A in the middle.

[0022] Legend:

[0023] 1. Hot-dip galvanizing trough; 2. Slide bar; 3. Electric slider; 4. Slide rail; 5. Shovel plate; 6. Electric hydraulic rod; 7. Gear; 8. Rack; 9. Electric push-pull rod; 10. Connecting rod; 11. Vertical connecting rod; 12. Connecting shaft rod; 13. Electric telescopic rod; 14. Fixed frame; 15. Horizontal connecting rod. DETAILED DESCRIPTION

[0024] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0025] Reference Figure 1-5 The utility model embodiment is a high-quality hot-dip galvanizing device for electric power tower steel components, which includes: a hot-dip galvanizing tank 1, which is used for immersing metal products in molten zinc liquid to form a uniform galvanized layer. The hot-dip galvanizing tank 1 is provided with a galvanizing pool, which is used to hold the zinc liquid. The upper surface of the hot-dip galvanizing tank 1 is fixedly connected with a slide rail 4 to facilitate the movement of an electric slider 3. The surface of the slide rail 4 is slidably connected with an electric slider 3 for fixing and supporting a fixed frame 14 and a shovel plate 5 connected with a connecting rod 10. The lower surface of the electric slider 3 is fixedly connected with an electric telescopic rod 13, so that the shovel plate 5 can rise and fall. The output end of the electric telescopic rod 13 is fixedly connected to a fixing frame 14 for strengthening the connection relationship between the electric slider 3 and the shovel plate 5. The front surface of the fixing frame 14 is rotatably connected to a connecting shaft 12 through a connecting rod for fixing the connecting rod 10 and the gear 7. The surface of the connecting shaft 12 is fixedly connected to a connecting rod 10 for connecting the rod 10 and the shovel plate 5. The end of the connecting rod 10 away from the fixing frame 14 is rotatably connected to the shovel plate 5. The bottom surface of the shovel plate 5 is set to an arc surface for facilitating the scraping of impurities on the bottom surface of the shovel pool. The width of the shovel plate 5 is consistent with the width of the galvanizing pool, which is beneficial for cleaning impurities on the pool wall.

[0026] The inner side of the connecting rod 10 is connected to an electric hydraulic rod 6 through a fixed block. The output end of the electric hydraulic rod 6 is rotatably connected to the shovel plate 5, which is used to drive the shovel mouth of the shovel plate 5 to rotate upward or downward. Two connecting rods 10 are symmetrically arranged, and a vertical connecting rod 11 is arranged between the two connecting rods 10 to support and connect the fixed frame 14 and the shovel plate 5. The side of the connecting shaft 12 is fixedly connected to a gear 7, and the surface of the gear 7 is meshed with a rack 8, which is used to flip the connecting rod 10 and the shovel plate 5 toward the position of the electric slider 3 by ninety degrees. The side of the fixed frame 14 is fixedly connected to an electric push-pull rod 9, and the output end of the electric push-pull rod 9 is fixedly connected to one end of the rack 8 for transmitting power to the rack 8. The side of the fixed frame 14 is fixedly connected to The slide block, the interior of the slide block is slidably connected to the bottom surface of the rack 8, so that the rack 8 has a force point when moving. The inner sides of the two connecting rods 10 are movably connected with a transverse connecting rod 15, and the transverse connecting rod 15 is fixedly connected to the vertical connecting rod 11 to enhance the supporting force of the connecting rod 10. The upper surface of the hot-dip galvanizing trough 1 is fixedly connected with a sliding rod 2 through a connecting block. The surface of the sliding rod 2 is slidably connected to the electric slider 3. The distance set between the upper surface of the hot-dip galvanizing trough 1 and the sliding rod 2 is greater than the thickness value of the fixed frame 14 and the electric slider 3. It is used to assist the movement of the electric slider 3 and enhance the supporting force of the electric slider 3. When the shovel plate 5 is not in use, the fixed frame 14 can be retracted and moved to one end of the hot-dip galvanizing trough 1 together with the shovel plate 5.

[0027] Working principle: When the hot-dip galvanizing device is used, when the hot-dip galvanizing tank 1 needs to be cleaned after being used for a period of time, after the zinc liquid is drained, the electric slider 3 moves on the slide rail 4 to move the fixed frame 14 and the shovel plate 5 connected with the connecting rod 10 into the galvanizing tank, and then the electric push-pull rod 9 pulls the rack 8 to engage the gear 7 and move it toward the bottom of the galvanizing tank, so that the connecting shaft 12 connected to the gear 7 drives the shovel mouth of the shovel plate 5 connected to the connecting rod 10 toward the bottom of the galvanizing tank, and then the electric telescopic rod (13) is used to lower the shovel plate 5 to the bottom of the galvanizing tank. The bottom surface of the galvanizing pool is fitted with it, and finally the shovel mouth of the shovel plate 5 is brought into contact with the bottom surface of the galvanizing pool through the electric hydraulic rod 6, which is conducive to the shovel plate to scrape the zinc slag better. The shovel plate 5 repeats the scraping action through the above device to clean the bottom surface and inner side of the galvanizing pool. When the cleaning is completed, the shovel plate 5 is flipped upward by the telescopic effect of the electric telescopic rod 13 and the interaction between the rack 8 and the gear 7, and is moved to the platform on the surface of the hot-dip galvanizing tank 1 by the electric slider 3, so that it will not affect the normal processing work of the hot-dip galvanizing tank 1.

[0028] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A high-quality hot-dip galvanizing device for electric power tower steel components, characterized in that: include: A hot-dip galvanizing tank (1), wherein a galvanizing pool is provided inside the hot-dip galvanizing tank (1), the upper surface of the hot-dip galvanizing tank (1) is fixedly connected with a slide rail (4), the surface of the slide rail (4) is slidably connected with an electric slider (3), the lower surface of the electric slider (3) is fixedly connected with an electric telescopic rod (13), the output end of the electric telescopic rod (13) is fixedly connected with a fixed frame (14), the front surface of the fixed frame is rotatably connected with a connecting shaft rod (12) through a connecting rod, the surface of the connecting shaft rod (12) is fixedly connected with a connecting rod (10), the end of the connecting rod (10) away from the fixed frame (14) is rotatably connected with a shovel plate (5), the bottom surface of the shovel plate (5) is set as an arc surface, and the width of the shovel plate (5) is consistent with the width of the galvanizing pool.

2. A high-quality hot-dip galvanizing device for electric power tower steel components according to claim 1, characterized in that: The inner side surface of the connecting rod (10) is connected to an electric hydraulic rod (6) via a fixing block, and the output end of the electric hydraulic rod (6) is rotatably connected to the shovel plate (5).

3. A high-quality hot-dip galvanizing device for electric power tower steel components according to claim 1, characterized in that: Two connecting rods (10) are symmetrically arranged, and a vertical connecting rod (11) is arranged between the two connecting rods (10).

4. A high-quality hot-dip galvanizing device for electric power tower steel components according to claim 1, characterized in that: A gear (7) is fixedly connected to the side surface of the connecting shaft (12), and a rack (8) is meshed on the surface of the gear (7).

5. A high-quality hot-dip galvanizing device for electric power tower steel components according to claim 1, characterized in that: An electric push-pull rod (9) is fixedly connected to the side of the fixed frame (14), and the output end of the electric push-pull rod (9) is fixedly connected to one end of the rack (8).

6. A high-quality hot-dip galvanizing device for electric power tower steel components according to claim 1, characterized in that: A slide block is fixedly connected to the side of the fixed frame (14), and the interior of the slide block is slidably connected to the bottom surface of the rack (8).

7. A high-quality hot-dip galvanizing device for electric power tower steel components according to claim 1, characterized in that: The inner side surfaces of the two connecting rods (10) are movably connected with a transverse connecting rod (15), and the transverse connecting rod (15) is fixedly connected to the vertical connecting rod (11).

8. A high-quality hot-dip galvanizing device for electric power tower steel components according to claim 1, characterized in that: The upper surface of the hot-dip galvanizing tank (1) is fixedly connected to a slide bar (2) via a connecting block, the surface of the slide bar (2) is slidably connected to an electric slider (3), and the distance between the upper surface of the hot-dip galvanizing tank (1) and the slide bar (2) is greater than the thickness value of the fixed frame (14) and the electric slider (3) fitted together.

Citation Information

Cited By

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