High-efficiency polyethylene non-woven cloth production device

The polyethylene non-woven fabric production device addresses the issue of water vapor and bacterial presence by incorporating an adjustable evaporation plate, heat-conducting ironing cylinder, and cleaning sponge, achieving clean and hygienic fabric production.

CN222251392UActive Publication Date: 2024-12-27FUHUAN TEXTILE IND JIANGSU CO LTD
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Patent Information

Application Number
CN202323669280.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-30
Publication Date
2024-12-27
Estimated Expiration
2033-12-30

AI Technical Summary

Technical Problem

Existing polyethylene non-woven fabric production devices fail to perform effective high-temperature evaporation and ironing, leading to the presence of water vapor and bacteria on the fabric, which affects its cleanliness and quality.

Method used

A high-efficiency polyethylene non-woven fabric production device featuring an evaporation plate with adjustable installation, a heat-conducting ironing cylinder, and a cleaning sponge mechanism to ensure thorough evaporation, ironing, and sterilization, while maintaining cleanliness.

Benefits of technology

The device effectively evaporates water vapor and sterilizes the fabric, ensuring it is clean, dry, and hygienic for easy rolling, with the cleaning sponge maintaining the ironing cylinder's cleanliness by removing adhered lint.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of non-woven cloth production, in particular to a high-efficiency polyethylene non-woven cloth production device which comprises a supporting table, supporting legs are fixed to the bottom end of the supporting table, a mounting groove is formed in the top end of the supporting table, an evaporation plate is mounted in the mounting groove, a heating cavity is formed in the evaporation plate, and a heating device is arranged in the heating cavity. An electric heating rod is installed in the heating cavity, and a vent hole is formed in the top end of the evaporation plate. The device has the advantages that the device is convenient to disassemble, replace, clean and maintain, polyethylene non-woven cloth with different thicknesses can be conveniently supported, the polyethylene non-woven cloth can be evaporated and ironed through the ironing cylinder and the evaporation plate, and the polyethylene non-woven cloth is kept clean, dry and sanitary; in the mounting frame, the cleaning sponge is detachably and adjustably mounted through the mounting rod, and the cleaning sponge cleans and brushes the surface of the ironing cylinder, so that batting adhered to the surface of the ironing cylinder is cleaned, and the surface of the ironing cylinder is kept clean.
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Description

Technical Field

[0001] The utility model relates to the technical field of weftless cloth production, in particular to a high-efficiency polyethylene weftless cloth production device. Background Art

[0002] In the production process of weftless cloth, the polyethylene fibers need to be drawn, spread and laid, and then glued and bonded.

[0003] Ultra-high molecular weight polyethylene fiber has low fiber density and low elongation at break, has a strong ability to absorb energy, and has outstanding impact resistance and cut resistance. It is often used as a raw material for making cloth and is used to prepare bulletproof and explosion-proof equipment such as bulletproof vests, bulletproof helmets, bulletproof plates and explosion-proof blankets.

[0004] For example, the prior art Chinese patent publication number "CN218861127U" provides a polyethylene non-woven fabric production device, including an installation main board, which is arranged at the rear end of the upper end surface of the bottom bracket, the bottom bracket is welded to the installation main board, and a steam generating box is installed on one side of the front end surface of the bottom bracket.

[0005] The device can utilize steam to heat and evaporate the weftless cloth by installing a hot drying bracket, so that the weftless cloth can be dried quickly, thereby enhancing the practicability of the device; the ironing bracket can utilize the steam after the weftless cloth is evaporated through a connecting pipe to steam-iron and sterilize the weftless cloth, so that the weftless cloth is flat and clean; the ironing box is arranged so that it cooperates with the drainage pipe and the guide fan to preheat the unironed weftless cloth with the steam after ironing the weftless cloth, thereby improving the ironing efficiency of the weftless cloth; at the same time, the steam heat is reasonably utilized, the waste heat of steam is fully utilized, heat loss is avoided, the use cost of the device is reduced, and the energy consumption of the device is reduced.

[0006] The existing high-efficiency polyethylene non-woven fabric production device fails to perform good high-temperature evaporation and ironing treatment during the production process of the polyethylene non-woven fabric, resulting in the continued presence of water vapor and bacteria on the polyethylene non-woven fabric, affecting the subsequent winding and quality. Moreover, during the ironing process of the polyethylene non-woven fabric, the ironing structure will adhere to the surface of the polyethylene non-woven fabric, and if it is not brushed and cleaned, it will adhere to the surface of the polyethylene non-woven fabric, affecting the cleanliness of the polyethylene non-woven fabric. Utility Model Content

[0007] The utility model aims to solve the problem that in the prior art, during the production process of polyethylene non-woven fabric, high-temperature evaporation and ironing treatment cannot be performed well, resulting in the continuous existence of water vapor and bacteria on the polyethylene non-woven fabric, and proposes a high-efficiency polyethylene non-woven fabric production device.

[0008] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0009] A high-efficiency polyethylene non-weft cloth production device is designed, comprising a support table, a supporting leg is fixed to the bottom end of the support table, a mounting groove is opened at the top of the support table, an evaporation plate is installed inside the mounting groove, a heating chamber is arranged inside the evaporation plate, an electric heating rod is installed inside the heating chamber, an air vent is opened at the top of the evaporation plate, first connecting holes are opened at the four corners of the bottom end of the mounting groove, an adjusting bolt passes through the inside of the first connecting hole, the top end of the adjusting bolt supports the four corners of the bottom end of the evaporation plate, a guide hole is opened in the middle of the bottom end of the mounting groove, a guide rod is fixed in the middle of the bottom end of the evaporation plate, a first nut is connected to the surface of the guide rod, and the first nut is located at the bottom end of the guide hole.

[0010] Furthermore, a mounting frame is fixed on the top of the support platform, a rotating rod is rotatably passed through the interior of the mounting frame, and a motor is installed on the outer end of the rotating rod.

[0011] Furthermore, a rotating roller is sleeved on the surface of the rotating rod, and an ironing cylinder is sleeved on the surface of the rotating roller.

[0012] Furthermore, the ironing cylinder is made of heat-conducting copper material, has a cylindrical structure, and is located above the evaporation plate.

[0013] Furthermore, a second connecting hole is formed at the top of the installation frame, and a connecting rod passes through the inside of the second connecting hole.

[0014] Furthermore, an electric heating plate is fixed to the bottom end of the connecting rod, the electric heating plate is an arc-shaped plate structure, and is contacted with the top of the ironing tube. A second nut is connected to the surface of the connecting rod, and the second nut is located at the upper and lower ends of the second connecting hole.

[0015] Furthermore, a third connecting hole is formed at the top of the installation frame, a mounting rod passes through the interior of the third connecting hole, and the bottom end of the mounting rod is inserted into the interior of the installation frame.

[0016] Furthermore, a cleaning sponge is connected to the bottom end of the mounting rod. The cleaning sponge is a rectangular structure and is arranged in contact with the side of the ironing cylinder. A third nut is connected to the surface of the mounting rod. The third nut is located at the upper and lower ends of the third connecting hole.

[0017] The utility model provides a high-efficiency polyethylene non-woven fabric production device, which has the following beneficial effects:

[0018] 1. The utility model installs the evaporation plate on the top of the support platform through the installation groove, and the evaporation plate is detachably and adjustably installed through adjusting bolts and guide rods, which is convenient for disassembly, replacement, cleaning and maintenance, and it is also convenient to adjust the height of the protruding installation groove of the evaporation plate, so as to support polyethylene non-weft cloths of different thicknesses and cooperate with the ironing cylinder for evaporation and ironing. At the same time, the ironing cylinder is installed inside the installation frame through rotating rollers and rotating rods and is located above the evaporation plate. Moreover, the electric heating plate is arranged on the top surface of the ironing cylinder through a connecting rod to heat the ironing cylinder so that the ironing cylinder can iron the polyethylene non-weft cloth. In this way, the polyethylene non-weft cloth can be evaporated and ironed by the ironing cylinder and the evaporation plate, the water vapor in the polyethylene non-weft cloth can be evaporated, and high-temperature sterilization can be performed to keep the polyethylene non-weft cloth clean, dry and hygienic, so that it is convenient to roll it up cleanly and hygienically.

[0019] 2. The utility model has a cleaning sponge detachably and adjustably installed inside the installation frame through an installation rod, and the cleaning sponges are arranged on the top ends of both sides of the ironing cylinder and contact each other. In this way, when the ironing cylinder rotates with the rotating rod and the rotating roller and the polyethylene non-weft cloth is ironed, the cleaning sponge cleans and brushes the surface of the ironing cylinder to remove the lint adhered to the surface of the ironing cylinder and keep the surface of the ironing cylinder clean. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 For this utility model Figure 1 A magnified image of point A;

[0022] Figure 3 For this utility model Figure 1 A magnified view of point B;

[0023] Figure 4 For this utility model Figure 1 A schematic diagram of the structure of the installation frame;

[0024] Figure 5 For this utility model Figure 1 Schematic diagram of the evaporation plate structure.

[0025] In the figure: 1. support platform; 2. support leg; 3. adjustment bolt; 4. mounting groove; 5. guide rod; 6. guide hole; 7. first nut; 8. evaporation plate; 9. electric heating rod; 10. ironing cylinder; 11. rotating rod; 12. cleaning sponge; 13. electric heating plate; 14. mounting rod; 15. third nut; 16. rotating roller; 17. heating chamber; 18. first connecting hole; 19. air hole; 20. third connecting hole; 21. second connecting hole; 22. second nut; 23. connecting rod; 24. mounting frame; 25. motor. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0027] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 The figure shows a high-efficiency polyethylene non-woven fabric production device, which includes a support table 1, a support leg 2 is fixed to the bottom end of the support table 1, a mounting groove 4 is opened at the top end of the support table 1, an evaporation plate 8 is installed inside the mounting groove 4, and the evaporation plate 8 is a rectangular plate structure and is horizontally arranged for high-temperature evaporation of the polyethylene non-woven fabric.

[0028] In detail, a heating chamber 17 is provided inside the evaporation plate 8 , an electric heating rod 9 is installed inside the heating chamber 17 , and air holes 19 are opened at the top of the evaporation plate 8 , and the air holes 19 are evenly distributed on the top surface of the evaporation plate 8 .

[0029] Moreover, first connecting holes 18 are opened at the four corners of the bottom end of the mounting groove 4, and the first connecting holes 18 are threaded hole structures. An adjusting bolt 3 passes through the inside of the first connecting hole 18, and the top end of the adjusting bolt 3 supports the four corners of the bottom end of the evaporation plate 8, so as to support and lift the evaporation plate 8, and the height of the top end of the evaporation plate 8 protruding from the mounting groove 4 can be adjusted, so as to facilitate high-temperature evaporation of polyethylene non-woven fabrics of different thicknesses.

[0030] At the same time, a guide hole 6 is opened in the middle of the bottom end of the mounting groove 4, and a guide rod 5 is fixed in the middle of the bottom end of the evaporation plate 8. The guide rod 5 is a threaded rod structure. The guide rod 5 slides through the guide hole 6. The surface of the guide rod 5 is connected with a first nut 7. The first nut 7 is located at the bottom end of the guide hole 6, so that the evaporation plate 8 is fastened and installed on the support platform 1.

[0031] Furthermore, a mounting frame 24 is fixed to the top of the support platform 1. The mounting frame 24 is a U-shaped structure. A rotating rod 11 rotates through the inside of the mounting frame 24. The rotating rod 11 is horizontally arranged. A motor 25 is installed at the outer end of the rotating rod 11.

[0032] Furthermore, a rotating roller 16 is sleeved on the surface of the rotating rod 11 , and an ironing cylinder 10 is sleeved on the surface of the rotating roller 16 .

[0033] Furthermore, the ironing cylinder 10 is made of heat-conducting copper material, has a cylindrical structure, and is located above the evaporation plate 8, and cooperates with each other to perform high-temperature evaporation and ironing treatment on the polyethylene non-woven fabric.

[0034] Furthermore, a second connecting hole 21 is formed at the top of the installation frame 24, and a connecting rod 23 passes through the second connecting hole 21. The connecting rod 23 is a threaded rod structure and is vertically arranged.

[0035] Furthermore, an electric heating plate 13 is fixed to the bottom end of the connecting rod 23. The electric heating plate 13 is an arc-shaped plate structure and is arranged in contact with the top of the ironing cylinder 10 for heating the surface of the ironing cylinder 10 so that the ironing cylinder 10 can iron the polyethylene non-woven fabric.

[0036] Moreover, a second nut 22 is connected to the surface of the connecting rod 23 , and the second nut 22 is located at the upper and lower ends of the second connecting hole 21 , so that the connecting rod 23 and the electric heating plate 13 can be fastened and installed.

[0037] Furthermore, a third connecting hole 20 is opened at the top of the mounting frame 24 , and a mounting rod 14 passes through the interior of the third connecting hole 20 . The mounting rod 14 is a threaded rod structure and is vertically arranged. The bottom end of the mounting rod 14 is inserted into the interior of the mounting frame 24 .

[0038] Furthermore, the bottom end of the mounting rod 14 is connected to a cleaning sponge 12 , which is a rectangular structure and is in contact with the side of the ironing tube 10 . The surface of the mounting rod 14 is connected to a third nut 15 , which is located at the upper and lower ends of the third connecting hole 20 .

[0039] Working method: The evaporation plate 8 is installed on the top of the support platform 1 through the mounting groove 4, and the evaporation plate 8 is detachably and adjustably installed through the adjusting bolts 3 and the guide rod 5, which is convenient for disassembly, replacement, cleaning and maintenance, and it is also convenient to adjust the height of the top of the evaporation plate 8 protruding from the mounting groove 4, so as to support polyethylene non-weft cloth of different thicknesses, and cooperate with the ironing cylinder 10 for evaporation ironing.

[0040] At the same time, the ironing cylinder 10 is installed inside the mounting frame 24 through the rotating roller 16 and the rotating rod 11, and is located above the evaporation plate 8. Moreover, the electric heating plate 13 is arranged on the top surface of the ironing cylinder 10 through the connecting rod 23 to heat the ironing cylinder 10 so that the ironing cylinder 10 can iron the polyethylene non-woven fabric.

[0041] In this way, the polyethylene non-woven fabric can be evaporated and ironed by the ironing cylinder 10 and the evaporation plate 8 to evaporate the water vapor in the polyethylene non-woven fabric and perform high-temperature sterilization to keep the polyethylene non-woven fabric clean, dry and hygienic, so as to facilitate clean and hygienic rolling.

[0042] Inside the mounting frame 24, a cleaning sponge 12 is detachably and adjustably mounted via a mounting rod 14, and the cleaning sponge 12 is disposed at the top ends of both sides of the ironing cylinder 10 and contacts each other.

[0043] In this way, while the ironing cylinder 10 rotates with the rotating rod 11 and the rotating roller 16 and irons the polyethylene non-woven fabric, the cleaning sponge 12 cleans and brushes the surface of the ironing cylinder 10 to remove the lint adhered to the surface of the ironing cylinder 10 and keep the surface of the ironing cylinder 10 clean.

[0044] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A high-efficiency polyethylene non-woven fabric production device, comprising a support table (1), characterized in that: A supporting leg (2) is fixed to the bottom end of the support platform (1); a mounting groove (4) is provided at the top end of the support platform (1); an evaporation plate (8) is installed inside the mounting groove (4); a heating chamber (17) is provided inside the evaporation plate (8); an electric heating rod (9) is installed inside the heating chamber (17); a gas venting hole (19) is provided at the top end of the evaporation plate (8); first connecting holes (18) are provided at the four corners of the bottom end of the mounting groove (4); an adjusting bolt (3) passes through the inside of the first connecting hole (18); the top end of the adjusting bolt (3) abuts against the four corners of the bottom end of the evaporation plate (8); a guide hole (6) is provided in the middle of the bottom end of the mounting groove (4); a guide rod (5) is fixed in the middle of the bottom end of the evaporation plate (8); a first nut (7) is connected to the surface of the guide rod (5); the first nut (7) is located at the bottom end of the guide hole (6).

2. The high-efficiency polyethylene non-woven fabric production device according to claim 1, characterized in that: A mounting frame (24) is fixed on the top of the support platform (1), a rotating rod (11) is rotatably passed through the interior of the mounting frame (24), and a motor (25) is mounted on the outer end of the rotating rod (11).

3. The high-efficiency polyethylene non-woven fabric production device according to claim 2, characterized in that: A rotating roller (16) is sleeved on the surface of the rotating rod (11), and an ironing cylinder (10) is sleeved on the surface of the rotating roller (16).

4. The high-efficiency polyethylene non-woven fabric production device according to claim 3 is characterized in that: The ironing cylinder (10) is made of heat-conducting copper material, is of a cylindrical structure, and is located above the evaporation plate (8).

5. The high-efficiency polyethylene non-woven fabric production device according to claim 3, characterized in that: A second connection hole (21) is formed at the top of the installation frame (24), and a connection rod (23) passes through the interior of the second connection hole (21).

6. A high-efficiency polyethylene non-woven fabric production device according to claim 5, characterized in that: An electric heating plate (13) is fixed to the bottom end of the connecting rod (23), the electric heating plate (13) is an arc-shaped plate structure and is arranged in contact with the top end of the ironing cylinder (10), and a second nut (22) is connected to the surface of the connecting rod (23), and the second nut (22) is located at the upper and lower ends of the second connecting hole (21).

7. The high-efficiency polyethylene non-woven fabric production device according to claim 3 is characterized in that: A third connection hole (20) is formed at the top of the installation frame (24), a mounting rod (14) passes through the interior of the third connection hole (20), and the bottom end of the mounting rod (14) is inserted into the interior of the installation frame (24).

8. The high-efficiency polyethylene non-woven fabric production device according to claim 7, characterized in that: The bottom end of the mounting rod (14) is connected to a cleaning sponge (12), the cleaning sponge (12) is of a rectangular structure and is arranged in contact with the side of the ironing cylinder (10), and the surface of the mounting rod (14) is connected to a third nut (15), and the third nut (15) is located at the upper and lower ends of the third connecting hole (20).