Wear-resistant floor for slag outlet of slag box
By burying the steel cages in the slag outlet floor of the slag box and welding steel plates of different sizes, combined with semicircular steel fillers, the problem of easy damage on the ground is solved, the wear resistance and support capacity of the ground is improved, ensuring safe movement of the machinery and reducing the safety of the machine maintenance costs.
Patent Information
- Application Number
- CN202421024509.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-11
AI Technical Summary
The ground of the slag outlet of the slag box in the slag factory is easily damaged due to mechanical friction and heavy truck crushing, resulting in uneven ground, affecting operating efficiency and safety, and high maintenance costs.
A steel cage with a pre-embedded concrete layer is used, and steel plates of different sizes are welded thereon to form edge, middle and bottom welded tapes, combined with semicircular steel fillers to enhance the support capacity and wear resistance of the ground.
Effectively support mechanical movement, improve the wear resistance of the ground, avoid ground sinking, and reduce maintenance costs and construction time.
Smart Images

Figure CN222251576U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a load-bearing resistant ground structure for special places, and more specifically, it relates to a wear-resistant ground of a slag outlet of a slag box. Background Art
[0002] The ground at the slag outlet of the slag box in the hot pouring room of the slag plant is frequently affected by factors such as friction and shearing of excavator tracks and forklift sprockets (tires wrapped with steel chains) and rolling of heavy transport vehicles, which causes the ground to be easily damaged, with cracks, breakages, missing parts, and uneven conditions. The uneven ground not only affects the operating efficiency of machinery and vehicles, but also makes it easy for excavators, forklifts, and automobiles to roll over during transportation operations, posing a major safety hazard. If the ground is repaired and restored, the construction and maintenance time will not only be long, delaying normal slag discharge and affecting the normal turnover of the slag box, but because its basic structure has not changed, it will also cause the road surface to be easily damaged again, and the maintenance cost will be high. Utility Model Content
[0003] The technical problem to be solved by the utility model is to provide a wear-resistant floor surface of a slag outlet of a slag box in view of the deficiencies of the prior art, thereby solving the problem that the floor surface in the prior art is easily damaged and sunken by mechanical pressure.
[0004] The utility model discloses a wear-resistant floor surface of a slag box outlet, comprising a concrete layer; a steel cage is pre-buried in the concrete layer, and a plurality of first steel plates are fixed at the upper edge of the steel cage to form an edge welding band; a plurality of middle welding bands are provided at the upper middle position of the steel cage, and each of the middle welding bands is composed of a plurality of second steel plates; a bottom edge welding band composed of a plurality of third steel plates is provided between two adjacent middle welding bands; the upper end surfaces of the edge welding band, the middle welding band and the bottom edge welding band are all flush with the surface of the concrete layer; a plurality of fourth steel plates are welded and fixed together between the edge welding band, the middle welding band and the bottom edge welding band, and an operating gap is provided between two adjacent third steel plates, in which a filling piece is fixed.
[0005] As a further improvement, the width of the second steel plate is greater than the width of the third steel plate, and the width of the third steel plate is greater than the width of the first steel plate.
[0006] Furthermore, the first steel plate is welded above the steel bars at the edge of the steel cage; the second steel plate is overlapped and welded to at least three steel bars on the steel cage; and the third steel plate is overlapped and welded to at least two steel bars on the steel cage.
[0007] As a further improvement, the filling piece is a semi-circular steel, and the cross section of the semi-circular steel is flush with the surface of the fourth steel plate.
[0008] Furthermore, the semicircular steel is welded to the third steel plate.
[0009] As a further improvement, grid grooves are provided on the surface of the fourth steel plate.
[0010] Beneficial Effects
[0011] The advantages of the utility model are: by pre-embedded in the concrete layer of the steel cage, and the three sizes of steel plates welded above the steel cage, the fourth steel plate as the ground surface is welded and fixed, which can ensure that the ground effectively supports the movement of the machinery and the wear resistance of the ground is improved, solving the problem in the prior art that the ground is easily crushed and sunken by the machinery. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the cross-sectional structure of the wear-resistant floor of the utility model;
[0013] Figure 2 It is a schematic diagram of the top view of the structure of the three welding belts of the utility model when the structure is completed;
[0014] Figure 3 It is a schematic diagram of the top view structure of the wear-resistant floor of the utility model.
[0015] Among them: 1-concrete layer, 2-reinforcement cage, 3-edge welding strip, 4-middle welding strip, 5-bottom welding strip, 6-first steel plate, 7-second steel plate, 8-third steel plate, 9-fourth steel plate, 10-operating gap, 11-filling piece. DETAILED DESCRIPTION
[0016] The utility model is further described below in conjunction with the embodiments, but does not constitute any limitation to the utility model. Any limited modifications made by anyone within the scope of the claims of the utility model are still within the scope of the claims of the utility model.
[0017] See also Figure 1-Figure 3The utility model discloses a wear-resistant floor surface for a slag box outlet, comprising a concrete layer 1. A steel cage 2 is embedded in the concrete layer 1, and a plurality of first steel plates 6 are fixed at the upper edge of the steel cage 2 to form an edge welding strip 3. Among them, the first steel plate 6 is welded above the steel bars at the edge of the steel cage 2, and its width is the smallest and only slightly larger than the diameter of the steel bars, and is used as a reference for positioning the edge. Two middle welding strips 4 are provided at the upper middle position of the steel cage 2, and each middle welding strip 4 is composed of three second steel plates 7. Among them, the second steel plate 7 is overlapped and welded to the three steel bars on the steel cage 2, and its width is larger than the first steel plate 6 and the third steel plate 8, and is used for middle support. A bottom edge welding strip 5 composed of six third steel plates 8 is provided between two adjacent middle welding strips 4, which is used to weld and position the bottom edge of the fourth steel plate 9. At the same time, it plays a role in supporting the two adjacent fourth steel plates 9 in front of different slag boxes, so that the fourth steel plates 9 in front of all slag boxes are connected as one, which greatly improves the support capacity of the ground. The third steel plate 8 is overlapped and welded to two steel bars on the steel cage 2 , and its width is greater than that of the first steel plate 6 .
[0018] The upper end surfaces of the edge welding strip 3, the middle welding strip 4 and the bottom edge welding strip 5 are all flush with the surface of the concrete layer 1 to ensure that after the fourth steel plate 9 is welded with the first steel plate 6, the second steel plate 7 and the third steel plate 8, it can simultaneously contact the first steel plate 6, the second steel plate 7, the third steel plate 8 and the concrete layer 1, avoiding the phenomenon of hollowing, which is conducive to improving the ground support force. Three fourth steel plates 9 are welded and fixed between the edge welding strip 3, the middle welding strip 4 and the bottom edge welding strip 5, that is, three fourth steel plates 9 are laid on the ground in front of each slag box as the contact surface with the walking part of the mechanical equipment. The fourth steel plate 9 is a 30mm thick steel plate. The wear resistance of the steel plate greatly improves the wear resistance of the ground in front of the slag box. Moreover, in this embodiment, the fourth steel plate 9 serving as the ground surface is welded and fixed by means of the steel cage 2 pre-buried in the concrete layer 1 and the three sizes of steel plates welded on the top of the steel cage 2, thereby ensuring that the ground effectively supports the movement of the machinery and improving the wear resistance of the ground, thereby solving the problem in the prior art that the ground is easily crushed and sunken by the machinery.
[0019] In order to increase the friction of the contact surface of the walking part of the mechanical equipment and prevent the machine from slipping, grid grooves are opened on the surface of the fourth steel plate 9 to increase the surface roughness of the fourth steel plate 9.
[0020] An operating gap 10 is provided between two adjacent third steel plates 8, and its function is to facilitate the welding of the fourth steel plate 9 to the third steel plate 8. However, the spacing of the operating gap 10 is larger than the slot width of the grid slot, so it needs to be filled, otherwise it is easy to cause the crawler track of the machine to get stuck in the operating gap 10. Therefore, a filling piece 11 is fixedly provided in the operating gap 10 of this embodiment. Specifically, the filling piece 11 is made of semi-circular steel, that is, the round steel is cut in the middle and divided into two symmetrical parts. The cross-section of the semi-circular steel is flush with the surface of the fourth steel plate 9 to ensure the flatness of the ground. The semi-circular steel is welded to the third steel plate 8, and the weld needs to be polished and smoothed after welding.
[0021] The working principle of the utility model is: when constructing the wear-resistant floor, the original damaged floor and its foundation should be cleared first, and then the steel cage 2 is placed in the foundation pit of the ground or tied therein. After the steel cage 2 is constructed, the first steel plate 6, the second steel plate 7 and the third steel plate 8 are respectively welded on the edge, the middle part and the position corresponding to the adjacent parts of the two slag boxes of the steel cage 2. After welding, concrete can be cast in the foundation pit, and the ground foundation can be obtained after the concrete solidifies, and the surfaces of the first steel plate 6, the second steel plate 7 and the third steel plate 8 at this time are flush with the surface of the concrete layer 1. Then the fourth steel plate 9 is placed on the surface of the concrete layer 1, and the steel plate on the surface of the concrete layer 1 is partially exposed to facilitate welding. After the fourth steel plate 9 is placed, the fourth steel plate 9 can be welded. After the fourth steel plate 9 is welded, take a semicircular steel with a diameter consistent with the operating gap 10, place its semicircular part in the operating gap 10, and the surface is flush with the surface of the third steel plate 8, and then weld and grind the weld to make it flat.
[0022] The above is only a preferred embodiment of the present invention. It should be pointed out that for those skilled in the art, several modifications and improvements can be made without departing from the structure of the present invention, which will not affect the effect of the implementation of the present invention and the practicality of the patent.
Claims
1. A wear-resistant floor surface of a slag box outlet, characterized in that: The invention comprises a concrete layer (1); a steel cage (2) is pre-buried in the concrete layer (1); a plurality of first steel plates (6) are fixed at the upper edge of the steel cage (2) to form an edge welding band (3); a plurality of middle welding bands (4) are provided at the upper middle position of the steel cage (2), and each of the middle welding bands (4) is composed of a plurality of second steel plates (7); a bottom edge welding band (5) composed of a plurality of third steel plates (8) is provided between two adjacent middle welding bands (4); the upper end surfaces of the edge welding band (3), the middle welding band (4) and the bottom edge welding band (5) are all flush with the surface of the concrete layer (1); a plurality of fourth steel plates (9) are welded and fixed between the edge welding band (3), the middle welding band (4) and the bottom edge welding band (5); an operating gap (10) is provided between two adjacent third steel plates (8), and a filling piece (11) is fixed in the operating gap (10).
2. The wear-resistant floor surface of the slag box outlet according to claim 1, characterized in that: The width of the second steel plate (7) is greater than the width of the third steel plate (8), and the width of the third steel plate (8) is greater than the width of the first steel plate (6).
3. The wear-resistant floor surface of the slag box outlet according to claim 2, characterized in that: The first steel plate (6) is welded above the steel bars at the edge of the steel cage (2); the second steel plate (7) is overlapped and welded to at least three steel bars on the steel cage (2); and the third steel plate (8) is overlapped and welded to at least two steel bars on the steel cage (2).
4. The wear-resistant floor surface of the slag box outlet according to claim 1, characterized in that: The filling piece (11) is a semi-circular steel, and the section of the semi-circular steel is flush with the surface of the fourth steel plate (9).
5. The wear-resistant floor surface of the slag box outlet according to claim 4, characterized in that: The semicircular steel is connected to the third steel plate (8) by welding.
6. The wear-resistant floor surface of the slag box outlet according to claim 1, characterized in that: Grid grooves are provided on the surface of the fourth steel plate (9).