Tool for filling inverted filter

By designing a tool for backfilling layer filling, the filter material is divided into equal-sized filling cavity using rectangular cavity structure and internal cavity partitions, the problem of demarcation between particles and layers is solved, the construction efficiency is improved and installation is simplified process.

CN222252232UActive Publication Date: 2024-12-27SINOHYDRO ENG BUREAU 4
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Patent Information

Application Number
CN202420871638.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2024-12-27
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

During the construction of the reverse filter layer, it is difficult to control the demarcation between filter materials of different particle sizes, resulting in insufficiency of construction.

Method used

Design a tool for filling the filter layer, including a peripheral surround plate and a cavity partition. The tool unit is divided into multiple filling cavity of equal size through a rectangular cavity structure, and uses a length-direction steel plate and plug The steel plate is fixedly connected, double-headed bolt rods and reinforced angle steel are added to increase structural strength, and the top opening of the filling cavity is closed through the hinge plate.

Benefits of technology

The accurate demarcation between the filter material layers of different particle sizes is achieved, construction efficiency is improved, and the installation process is simplified through reusable steel plate materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of inverted filter construction, and discloses a tool for filling an inverted filter, which comprises a peripheral side coaming and an intra-cavity partition plate, the peripheral side coaming comprises two length direction steel plates arranged in the length direction of the inverted filter layer and two plug steel plates arranged in the width direction of the inverted filter layer, and the length direction steel plates and the plug steel plates are fixedly connected to define a rectangular cavity structure with openings in the top and the bottom; a plurality of intra-cavity partition plates are fixedly arranged in the rectangular cavity structure and are parallel to the steel plates in the length direction, the rectangular cavity structure is divided into a plurality of filling cavities with the same size in the length direction of the inverted filter layer through the intra-cavity partition plates, and the filling cavities are filled with filter materials with different particle sizes through top openings; therefore, the boundary between the filter material layers is ensured, and the construction efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of filter layer construction, in particular to a tool used for filling a filter layer. Background Art

[0002] During the construction of the water collection corridor of the water diversion project, it is necessary to set up a filter layer between the side wall of the water collection corridor of the water diversion project and the soil in the foundation. After the filter layer is set up, the infiltrated water will not take away the soil in the foundation when it flows out, thereby preventing the occurrence of soil flow, ensuring the clear water quality flowing into the water collection corridor, and preventing the water supply pipeline from being blocked.

[0003] The filter layer is made of 2-4 layers of filter materials such as sand, gravel or pebbles with different particle sizes. The particles gradually increase in size along the direction of water flow. During the construction process, since the particles in any layer of the filter layer are not allowed to pass through the pores of the adjacent coarser layer, controlling the boundary between the layers becomes a difficult problem in the construction of the filter layer, which restricts the construction efficiency. Utility Model Content

[0004] In order to solve the above problems, the utility model proposes a tool for filling an inverted filter layer.

[0005] The technical solution adopted by the utility model is:

[0006] A tool for filling an inverted filter layer, comprising a peripheral enclosure plate and an intracavity partition plate; the peripheral enclosure plate comprises two lengthwise steel plates arranged along the length direction of the inverted filter layer, and two plugging steel plates arranged along the width direction of the inverted filter layer, the lengthwise steel plates and the plugging steel plates are fixedly connected to enclose a rectangular cavity structure with top and bottom openings; the intracavity partition plates are in a plurality of pieces, the plurality of intracavity partition plates are fixedly arranged in the rectangular cavity structure and arranged parallel to the lengthwise steel plates, the rectangular cavity structure is divided into a plurality of filling cavities of equal size along the length direction of the inverted filter layer by the plurality of intracavity partition plates, and each filling cavity is filled with filter materials of different particle sizes through the top opening.

[0007] Furthermore, the two side ends of the intracavity partition are respectively fixedly connected to the plugging steel plates.

[0008] Furthermore, lifting rings for lifting are symmetrically provided on the top outside of the steel plate in the length direction.

[0009] Furthermore, a plurality of stud bolt rods are arranged between the lengthwise steel plate and the intracavity partition, and a plurality of stud bolt rods are arranged between the intracavity partitions. The ends of the stud bolt rods pass through the lengthwise steel plate or the intracavity partition and are fixed by nuts.

[0010] Furthermore, a number of reinforcing angle steels arranged along the length direction of the filter layer and round steels arranged crosswise in the vertical and horizontal directions are fixedly installed on the lengthwise steel plates and the intracavity partition plates.

[0011] Furthermore, the two plugging steel plates extend outwards and cooperate with the side walls of the water collection gallery to form an additional filling cavity.

[0012] Furthermore, hinge plates are installed on the top of the lengthwise steel plate and the intracavity partition plate through hinge rotation; the hinge plates are arranged along the lengthwise direction of the filter layer, and their length is equal to that of the lengthwise steel plate; one side of the hinge plates is connected to the hinge, and the other side is provided with a steel plate fastener; the two adjacent plates can close the top opening of the filling cavity by overlapping and fastening.

[0013] The beneficial effects of the utility model are:

[0014] The tooling used for filling the filter layer is fixedly connected by steel plates in the length direction and plugging steel plates to form a rectangular cavity structure with openings on the top and bottom, and then the rectangular cavity structure is divided into a plurality of filling cavities of equal sizes along the length direction of the filter layer by a plurality of intra-cavity partitions, and filter materials such as sand, gravel or pebbles with different particle sizes are filled in each filling cavity. After the filling is completed, the tooling is hoisted out as a whole, thereby ensuring the boundaries between the filter material layers and improving the construction efficiency.

[0015] The tooling used for filling the inverted filter layer is made of steel plate material, has a simple manufacturing process, a stable structure, is convenient to install, and is reusable, and is widely used in the construction of the inverted filter layer. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a top view of the overall structure of the tooling in Example 1 of the utility model;

[0017] Figure 2 This is a side view of the tooling in Example 1 of the utility model after removing one side of the plugging steel plate;

[0018] Figure 3 This is a schematic diagram of the use status of the tooling in Example 1 of the utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the steel plate in the length direction of the tooling in Example 1 of the utility model;

[0020] Figure 5 This is a top view of the overall structure of the tooling in Example 2 of the utility model;

[0021] Figure 6 This is a schematic diagram of the use status of the tooling in Example 2 of the utility model;

[0022] Figure 7 This is a schematic diagram of the use status of the tooling in Example 3 of the utility model;

[0023] Figure 8 This is the structural intention of the hinge plate of the tooling in Example 3 of the utility model;

[0024] Figure 1 —8, 1—steel plate in length direction, 2—plugging steel plate, 3—rectangular cavity structure, 4—partition plate in cavity, 5—filling cavity, 6—lifting ring, 7—stud bolt rod, 8—nut, 9—reinforced angle steel, 10—round steel, 11—side wall of water collection gallery, 12—hinge, 13—hinge plate, 14—steel plate fastener. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings of the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example 1

[0026] This embodiment provides a tool for filling the filter layer, such as Figure 1 As shown, the tooling for filling the filter layer includes a peripheral enclosure plate and an intracavity partition plate. The peripheral enclosure plate includes two lengthwise steel plates 1 arranged along the length direction of the filter layer and two plugging steel plates 2 arranged along the width direction of the filter layer; the lengthwise steel plates 1 are 5m long, 1.53m wide and 3mm thick; the plugging steel plates 2 are 1.53m long, 1.5m wide and 3mm thick; the two lengthwise steel plates 1 and the two plugging steel plates 2 are welded and fixed to enclose a rectangular cavity structure 3 with openings at the top and bottom.

[0027] like Figure 1 As shown, there are two intracavity baffles 4, and the size parameters of the two intracavity baffles 4 are connected to the length direction steel plate 1. The two side ends of the intracavity baffles 4 are respectively welded and fixed to the plug steel plate 2, so as to be fixedly arranged in the rectangular cavity structure 3 and arranged parallel to the length direction steel plate 1. Figure 1 and Figure 2 As shown, the rectangular cavity structure 3 is divided into three filling cavities 5 of equal size along the length direction of the filter layer by two intra-cavity partitions 4, and the three filling cavities 5 are filled with filter materials of different particle sizes through the top openings.

[0028] When the tooling used for filling the filter layer is used, Figure 3As shown, the tooling for filling the filter layer is hoisted as a whole to the construction position of the filter layer by a crane, that is, between the side wall 11 of the water collection corridor and the foundation soil; then each type of stone block with a particle size is backhoeed into the warehouse and filled into the corresponding filling cavity 5 through the top openings of the three filling cavities 5; after the filling is completed, the tooling for filling the filter layer is transported to the next section by a crane, and the filling is carried out in the same way, thereby improving the filling construction speed.

[0029] Further, as a preferred technical solution of this embodiment, Figure 4 As shown, for the convenience of lifting, in this embodiment, a lifting ring 6 for lifting is symmetrically provided on the top of the steel plate 1 in the length direction. In addition, considering the structural strength of the rectangular cavity structure 3, as shown in FIG. Figure 1 As shown, in this embodiment, four stud bolt rods 7 are arranged between the longitudinal steel plate 1 and the intracavity partition 4, and four stud bolt rods 7 are arranged between the intracavity partition 4 and the intracavity partition 4. The two ends of the stud bolt rods 7 pass through the longitudinal steel plate 1 or the intracavity partition 4 and are fixed by nuts 8. Figure 2 As shown, three reinforcing angle steels 9 arranged along the length direction of the filter layer are welded and fixed on the side plate surface of the length direction steel plate 1 and the cavity partition plate 4, as shown in FIG. Figure 4 As shown, the longitudinal steel plate 1 and the other side plate surface of the cavity partition 4 are welded and fixed with round steel 10 arranged crosswise in the horizontal and vertical directions, so as to increase the single plate strength of the rectangular cavity structure 3 and the overall structural strength. Example 2

[0030] On the basis of Example 1, in order to save the material for making the tooling for filling the filter layer, as Figure 5 and Figure 6 As shown, a longer plugging steel plate 2 can also be used, so that one side of the two plugging steel plates 2 extends to the outside of the rectangular cavity structure 3, such as a steel plate with a length of 2m, a width of 1.5m and a thickness of 3mm.

[0031] After the length direction steel plate 1, the plugging steel plate 2 and the intra-cavity partition plate 4 are installed and fixed according to the connection method in Example 1, one side of the two plugging steel plates 2 extends 0.5m outside the rectangular cavity structure 3, and the two plugging steel plates 2 cooperate with the side wall 11 of the water collection corridor to enclose an additional filling cavity 5, thereby forming four filling cavities 5.

[0032] When the tooling used for filling the filter layer is used, Figure 6As shown, the tooling for filling the filter layer is hoisted as a whole to the construction position of the filter layer by a crane, so that the two plugging steel plates 2 cooperate with the side walls 11 of the water collection corridor to enclose an additional filling cavity 5; then each type of stone block with a particle size is backhoeed into the warehouse and filled into the corresponding filling cavity 5 through the top openings of the four filling cavities 5; after the filling is completed, the tooling for filling the filter layer is transported to the next section by a crane, and the filling is carried out in the same way, thereby improving the filling construction speed. Example 3

[0033] On the basis of Example 1, the following problems were found through actual use of the tooling for filling the filter layer: in the process of filling stones of each particle size, since there is no door panel at the top opening of each filling cavity 5, when filling stones into one filling cavity 5, a small amount of stones may accidentally fall into other adjacent filling cavities 5.

[0034] To solve this problem, Figure 7 As shown, in this embodiment, a hinge plate 13 is rotatably installed on the top of the steel plate 1 and the cavity partition 4 in the longitudinal direction through a hinge 12; Figure 8 As shown, the hinge plate 13 is arranged along the length direction of the filter layer, and its length is equal to the length direction of the steel plate 1. One side of the hinge plate 13 is connected to the hinge 12, and the other side is provided with a steel plate fastener 14; Figure 7 As shown, the top opening of the filling cavity 5 can be closed by overlapping and buckling two adjacent pieces.

[0035] When the tooling for filling the filter layer is used, the top opening of the middle filling cavity 5 is first closed by the hinge plate 13, and then the filling cavities 5 on the left and right sides can be filled with stones; after the filling is completed, the top openings of the filling cavities 5 on the left and right sides are closed by the hinge plate 13, and then the middle filling cavity 5 can be filled with stones; this prevents the stones from falling into other adjacent filling cavities 5 when filling one filling cavity 5.

[0036] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A tool for filling a filter layer, characterized in that: The tooling for filling the filter layer includes a peripheral enclosure plate and an intracavity partition plate; the peripheral enclosure plate includes two lengthwise steel plates arranged along the lengthwise direction of the filter layer, and two plugging steel plates arranged along the widthwise direction of the filter layer, and the lengthwise steel plates and the plugging steel plates are fixedly connected to enclose a rectangular cavity structure with top and bottom openings; the intracavity partition plates are in a plurality of pieces, and the plurality of intracavity partition plates are fixedly arranged in the rectangular cavity structure and arranged parallel to the lengthwise steel plates, and the rectangular cavity structure is divided into a plurality of filling cavities of equal size along the lengthwise direction of the filter layer by the plurality of intracavity partition plates, and each filling cavity is filled with filter materials of different particle sizes through the top opening.

2. The tooling for filling the filter layer according to claim 1 is characterized in that: The end heads on both sides of the intracavity partition are respectively fixedly connected to the plugging steel plates.

3. The tooling for filling the filter layer according to claim 1 is characterized in that: The top of the steel plate in the length direction is symmetrically provided with lifting rings for lifting.

4. The tooling for filling the filter layer according to claim 1 is characterized in that: A plurality of stud bolt rods are arranged between the lengthwise steel plate and the intracavity partition, and a plurality of stud bolt rods are arranged between the intracavity partitions. The ends of the stud bolt rods pass through the lengthwise steel plate or the intracavity partition and are fixed by nuts.

5. The tooling for filling the filter layer according to claim 1 is characterized in that: A plurality of reinforcing angle steels arranged along the length direction of the filter layer and round steels arranged crosswise in the horizontal and vertical directions are fixedly mounted on the length direction steel plates and the intracavity partition plates.

6. The tooling for filling the filter layer according to claim 1 is characterized in that: The two plugging steel plates extend outwards and cooperate with the side walls of the water collection gallery to form an additional filling cavity.

7. The tooling for filling the filter layer according to claim 1 is characterized in that: The top of the lengthwise steel plate and the intracavity partition plate are rotatably installed with a hinge plate; the hinge plate is arranged along the lengthwise direction of the filter layer, and its length is equal to that of the lengthwise steel plate; one side of the hinge plate is connected to the hinge, and the other side is provided with a steel plate fastener; the two adjacent plates can close the top opening of the filling cavity by overlapping and fastening.