Inspection device capable of monitoring on line

Abstract

The utility model relates to the technical field of inspection devices, in particular to an inspection device capable of monitoring on line. According to the technical scheme, the inspection device capable of achieving on-line monitoring comprises an inspection device body, a fixing support, a supporting frame and a sliding rail, the sliding rail is fixed to the top end of a building through bolts, a containing groove and a sliding groove are formed in the sliding rail, a cable is laid in the containing groove of the sliding rail, a sleeve is slidably installed on the cable, and the sleeve is sleeved with the sliding groove. A supporting frame is welded to one side of the sleeve, the supporting frame is located at the top end of the inspection device, a fixing support is arranged on the portion, located on the inner side of the supporting frame, of the inspection device, a pulley is rotationally installed on the fixing support, and the inspection device slides on the sliding rail through the pulley. According to the utility model, the equipment can be inspected and maintained more conveniently and efficiently, and the stability and continuity of the production process are ensured. Meanwhile, manpower and time cost is saved for manufacturers, and production efficiency and product quality are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of patrol inspection devices, in particular to a patrol inspection device capable of online monitoring. Background Art

[0002] Cement production is an important industrial process that involves a series of steps from raw materials to final products. Cement production equipment is industrial equipment used to manufacture cement, covering the entire process from raw material processing to final product production. Cement production equipment usually operates in harsh environments such as high temperature and high pressure. If the equipment fails or is damaged, it may cause safety accidents, resulting in casualties and property losses. In addition, equipment failure or damage will affect production efficiency, cause production line shutdown, increase production costs and affect product supply. Regular inspections can timely discover potential problems with equipment, take measures to repair or replace it, and ensure the safety of the production process. At present, inspections are mostly carried out manually, but due to the large number of equipment, manual inspections take a long time, affecting production efficiency. At the same time, although there are online inspection equipment at this stage, most of them are fixed in fixed positions and can only monitor specific positions. When multiple positions need to be monitored, multiple devices need to be set up, and the cost of use is high. Utility Model Content

[0003] The utility model provides an inspection device capable of online monitoring, which solves the above-mentioned technical problems.

[0004] The utility model solves the above-mentioned technical problems as follows:

[0005] A patrol device capable of online monitoring comprises a patrol device, a fixed bracket, a support frame and a slide rail, wherein the slide rail is fixed to the top of a building by bolts, a receiving groove and a slide groove are provided on the slide rail, a cable is laid in the receiving groove of the slide rail, a sleeve is slidably installed on the cable, a support frame is welded to one side of the sleeve, the support frame is located at the top of the patrol device, and a fixed bracket is provided on the patrol device at the inner side of the support frame, a pulley is rotatably installed on the fixed bracket, and the patrol device slides on the slide rail via the pulley.

[0006] On the basis of the above technical solution, the present invention can also be improved as follows.

[0007] Furthermore, rubber sleeves are provided at both ends of the sleeve, and the two ends of the rubber sleeve are respectively connected and fixed to the two ends of the sleeve, the sleeve and the rubber sleeve are arranged on the outside of the cable, and a gap is provided between the sleeve and the rubber sleeve and the cable, so as to facilitate the sleeve and the rubber sleeve to slide on the outside of the cable.

[0008] The beneficial effects of adopting the above further scheme are:

[0009] Protect the cable: The rubber sleeve wraps around both ends of the casing, forming a protective layer that can effectively prevent the cable from being worn and damaged by the external environment. This is especially important because cement production sites often have dust, moisture and chemicals that can cause corrosion to the cable.

[0010] Prevent cable twisting: The design of the sleeve and rubber sleeve allows the cable to slide outside it, thus preventing the cable from twisting and tangling during movement. Twisted cables not only affect the normal movement of the inspection device, but may also cause cable wear and breakage.

[0011] Reduce friction and loss: Since there is a gap between the casing, rubber sleeve and the cable, the contact between the cable and the casing and rubber sleeve is smooth during movement, which reduces friction and reduces cable loss.

[0012] Increase the stability of the device: The design of the sleeve and rubber sleeve makes the inspection device move more smoothly and stably on the slide rail. This smooth movement can reduce the wear on the slide rail and the inspection device itself, and extend the service life of the equipment.

[0013] Easy to maintain and replace: The sleeve and rubber sleeve are integrated components, which are easy to maintain and replace. If you need to clean or replace the cable, you only need to remove the sleeve and rubber sleeve without affecting the normal operation of other components.

[0014] Adaptability and durability: The rubber sleeve has good flexibility and wear resistance, and can maintain good performance during long-term use. This makes the inspection device adaptable to various working environments and conditions and has a long service life.

[0015] Furthermore, the pulley is located in the slide groove, and a reducer and a motor are installed on a fixed bracket on one side of the inspection device. The pulley is driven by the motor and the reducer, thereby moving the inspection device on the slide rail.

[0016] The beneficial effects of adopting the above further scheme are:

[0017] Automatic drive: Driven by the motor and reducer, the inspection device can move automatically without manual intervention. This greatly improves the efficiency of inspection and reduces labor costs.

[0018] Precise control: The motor and reducer can accurately control the speed and moving direction of the inspection device. This ensures that the device inspects according to the predetermined path and speed, improving the accuracy of the inspection.

[0019] Strong adaptability: The inspection device driven by the motor and reducer can adapt to different working environments and equipment layouts. Whether it is a straight line inspection or a curve inspection, it can be achieved by adjusting the control of the motor and reducer.

[0020] Energy saving: The reducer can convert the high speed provided by the motor into a low speed suitable for inspection, which can save energy and reduce energy consumption.

[0021] Stability and reliability: The design of the motor and reducer ensures the stable operation of the inspection device on the slide rail. Even under heavy load and long-term operation, it can maintain stability and reliability.

[0022] Automatic obstacle avoidance: In some intelligent designs, motors and reducers can be combined with sensors to realize the automatic obstacle avoidance function of the inspection device. Once an obstacle is encountered, the device can automatically stop or bypass it to avoid accidental damage.

[0023] Remote control: If integrated with a modern monitoring system, this design can also achieve remote control and monitoring. Operators can monitor the operating status of the inspection device in real time through the monitoring system and make adjustments and controls as needed.

[0024] Furthermore, a conductive spring is provided on the inner wall of the sleeve, and the conductive spring is electrically connected to the controller of the motor through a wire.

[0025] The beneficial effects of adopting the above further scheme are:

[0026] Electrical signal transmission: The conductive reed can effectively transmit electrical signals. In this way, the inspection device can be electrically connected to the controller to achieve functions such as remote control, monitoring and data transmission.

[0027] Fast controller response: Through the direct electrical connection between the conductive reed and the motor controller, real-time control and response can be achieved. The controller can quickly receive the status information of the inspection device, make adjustments and control quickly, and improve the response speed and control accuracy.

[0028] Reliable signal transmission: The connection between the conductive reed and the wire is stable and reliable, which can ensure the stability and reliability of signal transmission. Even during the operation of the equipment, signal interference or disconnection is not likely to occur.

[0029] Simplified design and installation: The design of the internal conductive reed and external wire simplifies the design and installation process of the inspection device. No additional external cables or connectors are required, reducing the complexity of the equipment and installation costs.

[0030] Reduce interference and noise: The design of the internal conductive reed can avoid the influence of external interference on the signal and ensure the stability of signal transmission. This can reduce signal interference and noise and improve the reliability of the system.

[0031] Space saving: The design of the internal conductive spring makes the overall structure of the inspection device more compact. No additional cable routing space is required, saving equipment installation space and layout costs.

[0032] Applicable to complex environments: Due to the design of the internal conductive reed and wire, the inspection device can adapt to various complex environments, such as high temperature, high humidity, corrosive environment, etc., ensuring the stable operation of the inspection device under harsh conditions.

[0033] The beneficial effects of the utility model are:

[0034] Automated inspection: This device uses a motor and a reducer to drive the inspection device to move automatically on the slide rail. Compared with the traditional manual inspection method, this automated design can greatly improve the efficiency of the inspection. There is no need for personnel to manually push or operate the equipment, and the equipment can be inspected continuously and quickly.

[0035] Improve inspection efficiency and accuracy: Since the device can move continuously and automatically on the slide rail, it can effectively inspect multiple devices, saving a lot of human resources and time costs. This efficient inspection method can also improve the accuracy of the inspection, because its motion trajectory can be precisely controlled to ensure that every area that needs to be inspected is covered.

[0036] Wide coverage: Since the inspection device can move within a certain range along the slide rail, it is suitable for equipment inspections that need to cover a large area. For large equipment such as cement production equipment, this device can easily cover all parts that need to be inspected, including high places or hard-to-reach areas.

[0037] Improve inspection safety: Automated inspection devices can reduce the need for personnel to conduct inspections at high altitudes or in dangerous environments. This device can automatically complete inspection tasks, reduce work risks for personnel, and improve inspection safety.

[0038] Protect cables and equipment: The sleeve and rubber sleeve design in the inspection device can effectively protect the cable from the external environment and extend the service life of the cable. At the same time, the movement of the inspection device avoids direct contact with the equipment surface, reducing wear and damage to the equipment.

[0039] Convenient electrical connection: The conductive reed design inside the casing allows the cable to be easily connected to the motor controller. This design simplifies the electrical connection steps, ensures the stability and reliability of the electrical connection, and reduces the difficulty of maintenance and debugging.

[0040] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiment of the utility model with the accompanying drawings. The specific implementation method of the utility model is given in detail by the following embodiments and their drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0041] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.

[0042] In the attached picture:

[0043] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0044] Figure 2 This is a schematic diagram of the axial side appearance of the inspection device of the utility model;

[0045] Figure 3 It is a schematic diagram of the axial side appearance of the slide rail of the utility model.

[0046] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0047] 1. Inspection device; 2. Fixed bracket; 3. Support frame; 4. Pulley; 5. Slide rail; 6. Receiving groove; 7. Casing; 8. Cable; 9. Slide groove; 10. Reducer; 11. Motor. DETAILED DESCRIPTION

[0048] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0049] See also Figures 1 to 3 As shown, the embodiments provided by the utility model:

[0050] Embodiment 1

[0051] A patrol device capable of online monitoring comprises a patrol device 1, a fixed bracket 2, a support frame 3 and a slide rail 5, wherein the slide rail 5 is fixed to the top of a building by bolts, a receiving groove 6 and a slide groove 9 are provided on the slide rail 5, a cable 8 is laid in the receiving groove 6 of the slide rail 5, a sleeve 7 is slidably installed on the cable 8, rubber sleeves are provided at both ends of the sleeve 7, and the two ends of the rubber sleeve are respectively connected and fixed to the two ends of the sleeve 7, the sleeve 7 and the rubber sleeve are wrapped on the outside of the cable 8, and a gap is provided between the sleeve 7 and the rubber sleeve and the cable 8, so that the sleeve 7 and the rubber sleeve can slide on the outside of the cable 8, and the rubber sleeve is wrapped at both ends of the sleeve 7 to form a protective layer, which can effectively prevent the cable 8 from being worn and damaged by the external environment. This is particularly important because there are usually dust, moisture and chemicals at the cement production site that cause corrosion to the cable 8. The design of the sleeve 7 and the rubber sleeve allows the cable 8 to slide on the outside thereof, thus avoiding the cable 8 from being twisted and entangled during movement. The tangled cable 8 not only affects the normal movement of the inspection device 1, but may also cause the cable 8 to wear and break. Since there is a gap between the sleeve 7 and the rubber sleeve and the cable 8, the contact between the cable 8 and the sleeve 7 and the rubber sleeve during movement is smooth, which reduces friction and reduces the loss of the cable 8. The design of the sleeve 7 and the rubber sleeve makes the inspection device 1 move more smoothly and stably on the slide rail 5. This smooth movement can reduce the wear on the slide rail 5 and the inspection device 1 itself, and extend the service life of the equipment. As an integrated component, the sleeve 7 and the rubber sleeve are easy to maintain and replace. If the cable 8 needs to be cleaned or replaced, only the sleeve 7 and the rubber sleeve need to be removed, which will not affect the normal operation of other components. The rubber sleeve has good flexibility and wear resistance, and can maintain good performance during long-term use. This makes the inspection device 1 adaptable to various working environments and conditions, and has a long service life. A support frame 3 is welded on one side of the sleeve 7, and the support frame 3 is located at the top of the inspection device 1. A fixed bracket 2 is provided on the inner side of the support frame 3 on the inspection device 1. A pulley 4 is rotatably installed on the fixed bracket 2. The inspection device 1 slides on the slide rail 5 through the pulley 4. The pulley 4 is located in the slide groove 9. A reducer 10 and a motor 11 are installed on the fixed bracket 2 on one side of the inspection device 1. A conductive spring is provided on the inner wall of the sleeve 7, and the conductive spring is electrically connected to the controller of the motor 11 through a wire. The conductive spring can effectively transmit electrical signals. In this way, the inspection device 1 can be electrically connected to the controller to realize functions such as remote control, monitoring and data transmission. Through the direct electrical connection between the conductive spring and the controller of the motor 11, real-time control and response can be achieved. The controller can quickly receive the status information of the inspection device 1, quickly make adjustments and controls, and improve the response speed and control accuracy. The connection method of the conductive spring and the wire is stable and reliable, which can ensure the stability and reliability of signal transmission. Even when the device is running, signal interference or disconnection is unlikely to occur.The design of the internal conductive spring and the external wire simplifies the design and installation process of the inspection device 1. No additional external cable 8 or connector is required, which reduces the complexity of the equipment and the installation cost. The design of the internal conductive spring can avoid the influence of external interference on the signal and ensure the stability of signal transmission. In this way, the interference and noise of the signal can be reduced and the reliability of the system can be improved. The design of the internal conductive spring makes the overall structure of the inspection device 1 more compact. No additional cable 8 routing space is required, which saves the equipment installation space and layout cost. Due to the design of the internal conductive spring and the wire, the inspection device 1 can adapt to various complex environments, such as high temperature, high humidity, corrosive environment, etc., to ensure the stable operation of the inspection device 1 under harsh conditions. The pulley 4 is driven by the motor 11 and the reducer 10, and then the inspection device 1 is moved on the slide rail 5 to achieve the effect of inspecting multiple devices. Through the drive of the motor 11 and the reducer 10, the inspection device 1 can realize automatic movement without manual intervention. This greatly improves the efficiency of the inspection and reduces the labor cost. The motor 11 and the reducer 10 can accurately control the speed and moving direction of the inspection device 1. This ensures that the device performs inspections according to a predetermined path and speed, thereby improving the accuracy of the inspections. The inspection device 1 driven by the motor 11 and the reducer 10 can adapt to different working environments and equipment layouts. Whether it is a straight line inspection or a curve inspection, it can be achieved by adjusting the control of the motor 11 and the reducer 10. The reducer 10 can convert the high speed provided by the motor 11 into a low speed suitable for inspection, which can save energy and reduce energy consumption. The design of the motor 11 and the reducer 10 ensures the stable operation of the inspection device 1 on the slide rail 5. Even under heavy loads and long-term operation, the stability and reliability of operation can be maintained. In some intelligent designs, the motor 11 and the reducer 10 can be combined with sensors to realize the automatic obstacle avoidance function of the inspection device 1. Once an obstacle is encountered, the device can automatically stop or bypass it to avoid accidental damage. If integrated with a modern monitoring system, this design can also achieve remote control and monitoring. The operator can monitor the operating status of the inspection device 1 in real time through the monitoring system and adjust and control it as needed.

[0052] When an inspection device capable of online monitoring based on Example 1 is used:

[0053] Automated inspection: This device is driven by a motor 11 and a reducer 10, so that the inspection device 1 can automatically move on the slide rail 5. Compared with the traditional manual inspection method, this automated design can greatly improve the efficiency of the inspection. It is no longer necessary for personnel to manually push or operate the equipment, and the equipment can be inspected continuously and quickly.

[0054] Improve inspection efficiency and accuracy: Since the device can continuously and automatically move on the slide rail 5, multiple devices can be inspected effectively, saving a lot of human resources and time costs. This efficient inspection method can also improve the accuracy of the inspection, because its movement trajectory can be precisely controlled to ensure that every area that needs to be inspected is covered.

[0055] Wide coverage: Since the inspection device 1 can move within a certain range along the slide rail 5, it is suitable for equipment inspection that needs to cover a large area. For large equipment such as cement production equipment, this device can easily cover all parts that need to be inspected, including high places or hard-to-reach areas.

[0056] Improve inspection safety: The automated inspection device 1 can reduce the need for personnel to conduct inspections at high altitudes or in dangerous environments. This device can automatically complete inspection tasks, reduce work risks for personnel, and improve inspection safety.

[0057] Protecting cables 8 and equipment: The sleeve 7 and rubber sleeve design in the inspection device 1 can effectively protect the cable 8 from the external environment and extend the service life of the cable 8. At the same time, the movement of the inspection device 1 avoids direct contact with the surface of the equipment, reducing wear and damage to the equipment.

[0058] Convenient electrical connection: The conductive spring design in the sleeve 7 allows the cable 8 to be easily connected to the controller of the motor 11. This design simplifies the steps of electrical connection, ensures the stability and reliability of the electrical connection, and reduces the difficulty of maintenance and debugging.

[0059] The above description is only a preferred embodiment of the utility model and does not impose any form of limitation on the utility model. Any ordinary technician in the industry can smoothly implement the utility model as shown in the drawings of the specification and described above. However, any equivalent changes, modifications and evolutions made by technicians familiar with the profession without departing from the scope of the technical solution of the utility model using the technical content disclosed above are all equivalent embodiments of the utility model. At the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the utility model are still within the protection scope of the technical solution of the utility model.

Claims

1. An inspection device capable of online monitoring, characterized in that: The invention comprises an inspection device (1), a fixed bracket (2), a support frame (3) and a slide rail (5), wherein the slide rail (5) is fixed to the top of a building by bolts, the slide rail (5) is provided with a receiving groove (6) and a slide groove (9), a cable (8) is laid in the receiving groove (6) of the slide rail (5), a sleeve (7) is slidably mounted on the cable (8), a support frame (3) is welded to one side of the sleeve (7), the support frame (3) is located at the top of the inspection device (1), and a fixed bracket (2) is provided on the inspection device (1) on the inner side of the support frame (3), a pulley (4) is rotatably mounted on the fixed bracket (2), and the inspection device (1) slides on the slide rail (5) via the pulley (4).

2. According to claim 1, the inspection device capable of online monitoring is characterized in that: Rubber sleeves are provided at both ends of the sleeve (7), and the two ends of the rubber sleeve are respectively connected and fixed to the two ends of the sleeve (7). The sleeve (7) and the rubber sleeve are arranged on the outside of the cable (8), and a gap is provided between the sleeve (7) and the rubber sleeve and the cable (8), so as to facilitate the sleeve (7) and the rubber sleeve to slide on the outside of the cable (8).

3. The inspection device capable of online monitoring according to claim 1, characterized in that: The pulley (4) is located in the slide groove (9), and a reducer (10) and a motor (11) are installed on a fixed bracket (2) on one side of the inspection device (1). The pulley (4) is driven by the motor (11) and the reducer (10), thereby causing the inspection device (1) to move on the slide rail (5).

4. The inspection device capable of online monitoring according to claim 1, characterized in that: The inner wall of the sleeve (7) is provided with a conductive spring, and the conductive spring is electrically connected to the controller of the motor (11) via a wire.

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