Terminal crimping positioning tool and crimping die

The terminal crimping positioning tool with a profiling groove and sliding mechanism addresses incorrect crimping issues, enhancing production efficiency and reducing waste by ensuring correct terminal orientation.

CN222261685UActive Publication Date: 2024-12-27昆山沪光汽车电器股份有限公司
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Patent Information

Application Number
CN202420807277.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2024-12-27
Estimated Expiration
2034-04-18

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Abstract

The terminal crimping positioning tool comprises a main body structure, a connecting part and a profiling part, the connecting part is arranged at one end of the main body structure and is used for connecting the main body structure with the crimping die, and the profiling part is arranged at the other end of the main body structure. The profiling part is slidably mounted on the front surface of the mounting side of a crimping die of the main body structure, a terminal profiling groove is formed in the side, away from the main body structure, of the profiling part, and the terminal profiling groove is matched with one end of a to-be-machined terminal and used for fixing the to-be-machined terminal. According to the terminal crimping positioning tool and the crimping die, one end of the to-be-processed terminal is fixed through the terminal profiling groove so as to position the crimping direction of the terminal, and meanwhile, the position of the to-be-processed terminal can be adjusted along with the profiling part according to the length of a processed wire through sliding installation between the profiling part and the main body structure; therefore, production failure or rework caused by wrong terminal crimping direction during final assembly is avoided, and labor cost and rejection rate and rework rate of products are reduced.
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Description

Technical Field

[0001] The utility model relates to a terminal crimping positioning tool and a crimping die, belonging to the technical field of wire harness terminal crimping. Background Art

[0002] As people's requirements for automobile comfort, economy and safety continue to increase, modern automobiles are developing towards intelligence and multi-functions, and the types of electronic products on the car are also increasing. Therefore, the automobile wiring harness is becoming more and more complicated, but the failure rate of the wiring harness is also increasing accordingly;

[0003] The wiring harness terminal is a key conductive component in the automotive wiring harness system. The terminal is usually a pin or a socket, which plays the role of electrical connection. When processing and crimping the terminal, the relevant crimping die is required;

[0004] Due to the crimping characteristics of the crimping die, if the direction of the terminal to be processed is wrong, it will affect the verification of electrical continuity and the installation of the OEM. It is very easy to have defects during the crimping process, resulting in the scrapping or rework of the wire harness.

[0005] Therefore, in order to avoid the waste of man-hours caused by rework and the waste caused by scrapping, a terminal crimping positioning tool and a crimping die are urgently needed. Utility Model Content

[0006] The utility model aims to overcome the deficiencies in the prior art and provide a terminal crimping positioning tool and a crimping die, wherein one end of a terminal to be processed is fixed by a terminal profiling groove to position the crimping direction of the terminal, and at the same time, through the sliding installation between the profiling part and the main structure, the terminal to be processed can be adjusted in position according to the length of the processed wire with the profiling part, so as to avoid production failure or rework due to the wrong terminal crimping direction during assembly, thereby reducing labor costs and the scrap rate and rework rate of products.

[0007] In order to achieve the above purpose / solve the above technical problems, the utility model is implemented by adopting the following technical solutions:

[0008] In a first aspect, the utility model provides a terminal crimping and positioning tool, comprising a main structure, a connecting portion and a contouring portion, wherein:

[0009] The connecting portion is arranged at one end of the main structure and is used to connect the main structure with the crimping die;

[0010] The profiling part is slidably installed on the front side of the crimping mold installation side of the main structure. A terminal profiling groove is provided on the side of the profiling part away from the main structure. The terminal profiling groove is adapted to one end of the terminal to be processed and is used to fix the terminal to be processed. The fixed terminal moves toward or away from the crimping mold along with the profiling part.

[0011] Furthermore, it also includes a slider and a slide rail, wherein the slide rail is fixed on the main structure, one end of the slider is slidably connected to the slide rail, and the other end is fixed to the contoured part.

[0012] Furthermore, the contoured portion is detachably connected to the slider.

[0013] Furthermore, the connecting portion includes a mounting hole and a fastener, the mounting hole is opened on the surface of the main structure, and the mounting hole is connected to the crimping die through the fastener.

[0014] Furthermore, the fastener includes a bolt.

[0015] In a second aspect, the utility model provides a crimping die, comprising the terminal crimping positioning tooling described in the first aspect.

[0016] Compared with the prior art, the utility model has the following beneficial effects:

[0017] The terminal crimping positioning tool provided by the utility model fixes one end of the terminal to be processed through the terminal profiling groove to locate the crimping direction of the terminal, and at the same time, through the sliding installation between the profiling part and the main structure, the terminal to be processed can be adjusted according to the length of the processed wire by the profiling part, so as to avoid the production failure or rework due to the wrong terminal crimping direction during assembly, thereby reducing labor costs and the scrap rate and rework rate of products;

[0018] The crimping die provided by the utility model, by adapting to the above-mentioned terminal crimping positioning tooling, fixes one end of the terminal to be processed through the terminal profiling groove, and can locate the crimping direction of the terminal to avoid the waste of man-hours caused by rework and the waste caused by scrapping. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of the terminal crimping and positioning tool provided in Example 1.

[0020] In the figure: 1. Main structure; 2. Profiling part; 3. Terminal profiling groove; 4. Slider; 5. Slide rail; 6. Mounting hole. DETAILED DESCRIPTION

[0021] The utility model is further described below in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the utility model, and cannot be used to limit the protection scope of the utility model.

[0022] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances. Example

[0024] like Figure 1 As shown, this embodiment provides a terminal crimping and positioning tool, including a main structure 1, a connecting portion and a contouring portion 2, wherein:

[0025] The connecting portion is arranged at one end of the main structure 1 and is used to connect the main structure 1 with the crimping die;

[0026] The profiling part 2 is slidably installed on the front side of the crimping mold installation side of the main structure 1. A terminal profiling groove 3 is provided on the side of the profiling part 2 away from the main structure 1. The terminal profiling groove 3 is adapted to one end of the terminal to be processed and is used to fix the terminal to be processed. The fixed terminal moves with the profiling part 2 toward or away from the crimping mold.

[0027] In the above technical scheme, due to the crimping characteristics of the crimping mold, if the direction of the terminal to be processed is wrong, it will affect the verification of electrical conductivity and the installation of the main engine factory, and it is very easy to cause defects during the crimping process, resulting in the scrapping or rework of the wiring harness. Therefore, in order to avoid the waste of man-hours caused by rework and the waste caused by scrapping, a terminal crimping positioning tool is used before the crimping process, and one end of the terminal to be processed is fixed by the terminal profiling groove to locate the crimping direction of the terminal. At the same time, through the sliding installation between the profiling part 2 and the main structure 1, the terminal to be processed can be adjusted in position according to the length of the processed wire with the profiling part 2, so as to avoid the inability to produce or the need for rework due to the wrong terminal crimping direction during assembly, thereby reducing labor costs and product scrapping and rework rates.

[0028] In some embodiments, in order to realize the sliding connection between the profiling part 2 and the column structure 1, it also includes a slider 4 and a slide rail 5. The slide rail 5 is fixed on the main structure 1. One end of the slider 4 is slidably connected to the slide rail 5, and the other end is fixed to the profiling part 2. The terminal installed on the terminal profiling groove 3 can be firmly fixed without shaking left and right, and can only move forward and backward according to the length of the processed wire.

[0029] In some embodiments, in order to facilitate the disassembly and assembly of the profiling portion 2 and replace the profiling portion with a terminal profiling groove 3 of different shapes and orientations to meet the crimping requirements of different terminals, the profiling portion 2 is detachably connected to the slider 4.

[0030] In some embodiments, in order to achieve a detachable connection between the contour part 2 and the slider 4, the contour part 2 and the slider 4 can be detachably connected by bolts, so that the need to replace the contour part 2 can be achieved by removing the bolts, but it is not limited to this, and other methods can also be used, such as: plug-in, snap-on, etc.

[0031] In some embodiments, in order to achieve an installation connection between the connecting part and the crimping mold, the connecting part includes a mounting hole 6 and a fastener. The mounting hole 6 is opened on the surface of the main structure 1. The mounting hole 6 is connected to the crimping mold through the fastener to install the main structure 1 on the outside of the cutting seat of the crimping mold.

[0032] In some embodiments, the fasteners include bolts, but are not limited thereto. The installation connection between the connecting portion and the pressing mold may also be achieved by other means, such as fixing with a metal clamp.

[0033] To sum up, the terminal crimping positioning tool provided in this embodiment fixes one end of the terminal to be processed through the terminal profiling groove to locate the crimping direction of the terminal. At the same time, through the sliding installation between the profiling part 2 and the main structure 1, the terminal to be processed can be adjusted in position according to the length of the processed wire along with the profiling part 2, so as to avoid production failure or rework due to incorrect terminal crimping direction during assembly, thereby reducing labor costs and product scrap rate and rework rate. Example

[0034] This embodiment provides a crimping mold equipped with the terminal crimping positioning tooling described in Example 1, which fixes one end of the terminal to be processed through the terminal profiling groove and can position the crimping direction of the terminal to avoid waste of work time caused by rework and waste caused by scrapping.

[0035] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A terminal crimping and positioning tool, characterized in that: It comprises a main structure (1), a connecting portion and a contoured portion (2), wherein: The connecting portion is arranged at one end of the main structure (1) and is used to connect the main structure (1) and the crimping die; The profiling portion (2) is slidably mounted on the front side of the main structure (1) and the crimping die installation side; a terminal profiling groove (3) is provided on a side of the profiling portion (2) away from the main structure (1); the terminal profiling groove (3) is adapted to one end of a terminal to be processed and is used to fix the terminal to be processed; after being fixed, the terminal to be processed moves along with the profiling portion (2) in a direction close to or away from the crimping die.

2. The terminal crimping and positioning tool according to claim 1, characterized in that: It also comprises a slider (4) and a slide rail (5), wherein the slide rail (5) is fixed on the main structure (1), one end of the slider (4) is slidably connected to the slide rail (5), and the other end is fixed to the contoured portion (2).

3. The terminal crimping and positioning tool according to claim 2, characterized in that: The contoured portion (2) is detachably connected to the slider (4).

4. The terminal crimping and positioning tool according to claim 3, characterized in that: The contoured portion (2) is detachably connected to the slider (4) via bolts.

5. The terminal crimping and positioning tool according to claim 3, characterized in that: The contoured portion (2) is engaged with the slide block (4).

6. The terminal crimping and positioning tool according to claim 1, characterized in that: The connecting portion comprises a mounting hole (6) and a fastener, the mounting hole (6) being opened on the surface of the main structure (1), and the mounting hole (6) being connected to the crimping die via the fastener.

7. The terminal crimping and positioning tool according to claim 6, characterized in that: The fastener includes a bolt.

8. A crimping die, characterized in that: It comprises the terminal crimping and positioning tool as described in any one of claims 1 to 7.