Rhizoma gastrodiae slice soaking device
By designing the soaking tank and transportation mechanism of the Gastrodia elata soaking device, the problems of inconsistent soaking and inconvenient material collection in existing equipment are solved, and efficient soaking and automated discharge of Gastrodia elata slices are achieved, which is suitable for the production of Gastrodia elata candied fruit.
Patent Information
- Application Number
- CN202420861898.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-04-24
AI Technical Summary
The existing Gastrodia elata soaking equipment cannot achieve the unity of soaking time and temperature, and the material is inconvenient, which affects efficiency and finished product quality.
A gastrointestinal herb soaking device is designed, using an immersion tank and a transport mechanism, so as to achieve batch soaking through multiple through holes and water guide tanks in the soaking tank, and the material discharge is automated through the transporting module, which improves the soaking efficiency and convenience. .
It realizes the unified soaking treatment of Gastrodia elata slices, reduces the waste of honey, improves the convenience and efficiency of discharge, and is suitable for the production of Gastrodia elata candied fruit.
Smart Images
Figure CN222265767U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gastrodia elata processing equipment, in particular to a gastrodia elata slice soaking device. Background Art
[0002] Gastrodia elata is the dried tuber of Gastrodia elata, an orchidaceous plant. It has the effects of calming wind and relieving spasms, calming liver yang, and removing wind and unblocking collaterals. It is mainly used to treat liver wind movement, epilepsy, convulsions, dizziness, headache, limb numbness, limb paralysis, rheumatism, etc. It is also one of the main raw materials for preparing Gastrodia elata candied fruit. In the process of making Gastrodia elata candied fruit, it is necessary to select Gastrodia elata slices of appropriate size, place the Gastrodia elata slices in the blended honey, and let it stand for a period of time so that the Gastrodia elata slices absorb enough honey, and then package them in single pieces. The existing soaking generally uses stainless steel barrels, which is not only difficult to store, but also the soaking time and temperature cannot be effectively unified. In order to improve this defect, we designed a Gastrodia elata soaking equipment, which can soak the Gastrodia elata slices in batches and at multiple points using a soaking tube, and designed a lifting and transportation equipment to facilitate the removal of the soaked Gastrodia elata slices. Utility Model Content
[0003] In order to overcome the shortcomings of the existing devices that the soaking of Gastrodia elata slices cannot be uniform and it is inconvenient to take out the materials, the utility model provides a Gastrodia elata slice soaking device, which adopts a soaking tube to soak the Gastrodia elata slices in batches and at multiple points. Not only is the efficiency high, but also the lifting equipment is designed to realize automatic discharging.
[0004] The technical implementation scheme of the utility model is:
[0005] A device for soaking gastrodia slices comprises a bracket, a soaking tank and a lifting mechanism, wherein the bracket is a rectangular frame structure, and the soaking tank and the lifting mechanism are arranged on the upper part of the bracket; the soaking tank is a rectangular hollow structure with an upper opening, and a plurality of through holes are arranged inside the soaking tank, and the soaking mechanism is arranged inside the through holes; the soaking mechanism comprises a soaking tank, a lower pressure plate, a lifting rod, a lifting bracket and a fixed hanging ear, and the soaking tank is a cylindrical hollow structure with an upper opening, and a lower pressure plate is arranged inside the soaking tank, and the lower pressure plate is connected to the through hole of the lifting bracket through the lifting rod, and the lifting bracket is provided with a fixed hanging ear; a plurality of water guide grooves are staggered on the sides of the through holes, and a water guide hole is arranged inside the water guide groove to penetrate into the internal chamber of the soaking tank, and the bottom of the water guide groove is arranged obliquely.
[0006] Optionally, the lifting mechanism includes a force arm, a connecting plate, a first bevel gear group, a second bevel gear group and a driving group. The force arm is connected to another group of force arms through the connecting plate to form a frame structure. The bottom of the force arm is connected to the track on the bracket through a rotating wheel. A screw is provided on the side of the force arm. One end of the screw is connected to the first rotating shaft on the first driving motor through the second bevel gear group, and the other end of the screw is connected to the driving group through the first bevel gear group. A lifting assembly is provided at the lower part of the connecting plate. The lifting assembly includes a lifting plate, a hook and a lifting group. The lifting plate is provided in the middle of the two force arms, and a plurality of hooks are provided at the lower part of the lifting plate. The upper part of the lifting plate is connected to the lifting group.
[0007] Optionally, the drive group includes a second rotating shaft, a first synchronous wheel, a second synchronous wheel and a third rotating shaft arranged on the force arm. The second rotating shaft is arranged on the force arm through a third bearing seat. A first bevel gear set and a first synchronous wheel are arranged on the upper part of the second rotating shaft. The first synchronous wheel is connected to the third rotating shafts on the two wheels through a synchronous belt.
[0008] Optionally, the first rotating shaft is arranged on the upper part of the connecting plate through the second bearing seat, and the first rotating shaft is connected to the first driving motor through a coupling.
[0009] Optionally, the lifting group includes a connecting bracket, a winding wheel, a second drive motor and a wire rope, the connecting bracket is arranged at the lower part of the connecting plate, and a fourth rotating shaft and a winding wheel connected to the fourth rotating shaft are arranged in the middle part of the connecting bracket, one end of the fourth rotating shaft is connected to the second drive motor through a coupling; a wire rope is arranged on the upper part of the winding wheel, and one end of the wire rope is connected to the lifting plate.
[0010] Optionally, the lifting plate is slidably connected to a sliding groove inside the lever arm through sliding blocks on both sides.
[0011] Optionally, a track and a collecting groove are arranged on the upper part of the bracket, the collecting groove is arranged at the rectangular openings at both ends of the bracket, a support plate is arranged on the upper part of the collecting groove, and a plurality of through holes are arranged on the support plate.
[0012] Optionally, the screw rod is connected to the lever arm via a first bearing seat.
[0013] The utility model has the following advantages:
[0014] 1. The utility model has a soaking tank structure on the upper part of the bracket, and a plurality of soaking mechanisms are arranged inside the soaking tank, so that the Gastrodia elata slices can be placed inside the soaking tank and then introduced into the soaking tank for soaking treatment, thereby realizing batch work and improving the soaking efficiency.
[0015] 2. The utility model adopts a cylindrical hollow cavity structure with an upper opening, which is convenient for operators to lift it and export the internal gastrodia slices.
[0016] 3. In order to facilitate taking, the utility model also designs a lifting mechanism, which can lift out the rows of soaking tanks through the lifting assembly, and move them on the track through the rotating wheel at the bottom of the lever arm to realize row-by-row export, which is convenient for operators to operate and use.
[0017] 4. The utility model is provided with a driving group on the lever arm, which can realize the self-rotation of the rotating wheel, thereby realizing the overall movement of the entire lifting and transporting mechanism, lifting and moving the internal soaking tank to the discharging area, and improving the convenience of discharging. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0019] Figure 2 It is the front view of the utility model.
[0020] Figure 3 It is a structural schematic diagram of the lifting and transporting mechanism of the utility model.
[0021] Figure 4 It is a structural schematic diagram of the lifting and transporting assembly of the utility model.
[0022] Figure 5 This is a schematic diagram of the screw connection structure of the utility model.
[0023] Figure 6 It is a structural schematic diagram of the connection of the immersion mechanism of the utility model.
[0024] Figure 7 It is a three-dimensional structural schematic diagram of the immersion mechanism of the utility model.
[0025] Figure 8 It is a partial structural schematic diagram of the water guide trough of the utility model.
[0026] The meanings of the reference numerals in the figure: 1- bracket, 2- soaking tank, 3- collecting tank, 4- support plate, 5- lifting mechanism, 501- force arm, 502- screw, 503- first bearing seat, 504- first bevel gear set, 505- rotating wheel, 506- third rotating shaft, 508- first synchronous wheel, 509- second synchronous wheel, 510- second bevel gear set, 511- second bearing seat, 512- first rotating shaft, 513- first drive Motor, 515-connecting plate, 6-lifting assembly, 601-connecting bracket, 602-winding wheel, 603-second driving motor, 604-wire rope, 605-lifting plate, 606-hook, 607-slide, 7-track, 8-through hole, 9-immersion mechanism, 901-immersion tank, 902-lower pressure plate, 903-lifting rod, 904-lifting bracket, 905-fixed hanging ear, 10-water guide groove, 11-water guide hole. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail with reference to the accompanying drawings. It is hereby stated that the directional words such as up, down, left, right, front, back, inside, outside, etc. that appear or will appear in the text of the utility model are only based on the accompanying drawings of the utility model, and are not specific limitations of the utility model.
[0028] like Figure 1 , Figure 2 , Figure 7 and Figure 8 As shown, a device for soaking gastrodia slices includes a bracket 1, a soaking tank 2 and a lifting mechanism 5. The bracket 1 is a rectangular frame structure, and the soaking tank 2 and the lifting mechanism 5 are arranged on the upper part of the bracket 1; the soaking tank 2 is a rectangular hollow structure with an upper opening, and a plurality of through holes 8 are arranged inside the soaking tank 2, and a soaking mechanism 9 is arranged inside the through holes 8; the soaking mechanism 9 includes a soaking tank 901, a lower pressing plate 902, a lifting rod 903, a lifting bracket 904 and a fixing ear 9 05. The soaking tank 901 is a cylindrical hollow structure with an opening at the top, and a lower pressure plate 902 is arranged inside the soaking tank 901, and the lower pressure plate 902 is connected to the through hole of the lifting bracket 904 through a lifting rod 903, and a fixed hanging ear 905 is arranged on the lifting bracket 904; a plurality of water guide grooves 10 are staggered on the side of the through hole 8, and a water guide hole 11 is arranged inside the water guide groove 10 to penetrate into the internal chamber of the soaking tank 901, and the bottom of the water guide groove 10 is arranged at an angle.
[0029] It should be noted that after drying, the Gastrodia slices can be used to be processed into different rows. Among them, the Gastrodia candied fruit is a new product, which not only has the medicinal effect of Gastrodia, but also has a better taste after being soaked in honey. Both the elderly and children like to eat it. In the preparation process of Gastrodia candied fruit, it is necessary to screen out Gastrodia slices of appropriate size and soak them in honey solution to make them fully absorbed. The existing soaking equipment all uses stainless steel soaking barrels, which are placed in rows during soaking, requiring a large space. Moreover, this soaking method will cause loss of honey during repeated diversion. Therefore, in order to facilitate unified soaking and batch soaking, we designed a Gastrodia slice soaking device, wherein a soaking tank 2 is arranged on the upper part of the bracket 1, and a plurality of soaking tanks 901 are arranged inside the soaking tank 2, and the Gastrodia slices can be stored inside and introduced into the through holes of the soaking tank 2 to achieve unified soaking treatment.
[0030] It should be further explained that after the soaking is completed, some honey will remain on the surface of the soaking tank 901 during the lifting process, and will drip during the lifting process, causing waste. Therefore, we have staggered water guide grooves 10 and water guide holes 11 on the upper part of the soaking tank 2. The dripping honey enters the water guide groove 10 and flows back to the inside of the soaking tank 2 through the water guide hole 11.
[0031] It should be noted that a water hole 11 is provided at the bottom of the water channel 10, and the bottom of the water channel 10 is inclined, with the water hole 11 being the lowest point, to facilitate the backflow of honey.
[0032] like Figure 1-Figure 5 As shown, the lifting mechanism 5 includes a lever 501, a connecting plate 515, a first bevel gear set 504, a second bevel gear set 510 and a driving group. The lever 501 is connected to another group of levers through the connecting plate 515 to form a frame structure. The bottom of the lever 501 is connected to the track 7 on the bracket 1 through a rotating wheel 505. A screw 502 is provided on the side of the lever 501. One end of the screw 502 is connected to the first rotating shaft 512 on the first driving motor 513 through the second bevel gear set 510, and the other end of the screw 502 is connected to the driving group through the first bevel gear set 504; a lifting assembly 6 is provided at the lower part of the connecting plate 515, and the lifting assembly 6 includes a lifting plate 605, a hook 606 and a lifting group. The lifting plate 605 is arranged in the middle of the two levers 501, and a plurality of hooks 606 are arranged at the lower part of the lifting plate 605, and the upper part of the lifting plate 605 is connected to the lifting group.
[0033] It should be noted that a plurality of soaking mechanisms 9 are arranged inside the soaking tank 2, most of which are soaking tanks 901 structures. After soaking, they need to be led out and the Gastrodia elata slices inside need to be filtered out. In order to facilitate the leading out of the soaking tank 901, we have designed a lifting mechanism 5, which drives the upper first rotating shaft 512 to rotate through the first driving motor 513, and then transmits it to the first bevel gear group 504 through the second bevel gear group 510, and then drives the two rotating wheels 505 at the bottom of the force arm 501 through the driving group to rotate, thereby realizing the movement of the entire lifting mechanism 5.
[0034] It should be further explained that in order to lift the entire immersion tank 901, we designed a lifting assembly 6, which drives the winding wheel 602 to rotate through the lifting group, and then the wire rope 604 on the upper part lifts the lifting plate 605 at the bottom. A plurality of hooks 606 are set at the bottom of the lifting plate 605, which can lift the immersion tanks 901 in rows, cooperate with the lifting mechanism 5 to achieve lifting and transfer to the filtration collection area, and realize automatic lifting.
[0035] It should be noted that when we use it, we need to first connect the hook 606 on the lifting plate 605 to the fixed ear 905 of the soaking tank 901, and then drive the second drive motor 603 to reel in the wire rope to lift the entire lifting plate 605, and lift the rows of soaking tanks 901 out of the soaking tank 2. After starting the first drive motor 513, the entire lifting mechanism 5 can move to transport the soaking tanks 901 to the area that needs to be filtered.
[0036] like Figure 3 and Figure 5 As shown, the driving group includes a second rotating shaft, a first synchronous wheel 508, a second synchronous wheel 509 and a third rotating shaft 506 arranged on the force arm 501. The second rotating shaft is arranged on the force arm 501 through a third bearing seat. The first bevel gear set 504 and the first synchronous wheel 508 are arranged on the upper part of the second rotating shaft. The first synchronous wheel 508 is connected to the third rotating shaft 506 on the two rotating wheels 505 through a synchronous belt.
[0037] It should be noted that in order to drive the rotating wheels 505 on the two lever arms 501 through a driving motor, we designed a driving group, in which the first synchronous wheel 508 is arranged on the second rotating shaft of the first bevel gear group 504. When the second rotating shaft rotates, it is transmitted to the rotating wheel 505 through the first synchronous wheel 508 and the synchronous belt to realize rotation, so that the entire lifting mechanism 5 can move on the track 7, lift the soaking tank 901 to the support plate 4, and take out the Gastrodia elata slices inside the soaking tank 901.
[0038] like Figure 3-Figure 5 As shown, the first rotating shaft 512 is arranged on the upper part of the connecting plate 515 through the second bearing seat 511, and the first rotating shaft 512 is connected to the first driving motor 513 through a coupling; the lifting group includes a connecting bracket 601, a winding wheel 602, a second driving motor 603 and a wire rope 604, the connecting bracket 601 is arranged at the lower part of the connecting plate 515, and a fourth rotating shaft and a winding wheel 602 connected to the fourth rotating shaft are arranged in the middle of the connecting bracket 601, and one end of the fourth rotating shaft is connected to the second driving motor 603 through a coupling; a wire rope 604 is arranged on the upper part of the winding wheel 602, and one end of the wire rope 604 is connected to the lifting plate 605; the lifting plate 605 is slidably connected to the slide groove 607 on the inner side of the force arm 501 through sliders on both sides.
[0039] It should be noted that in order to ensure stability during lifting, our connecting plate 515 is slidably connected to the slide groove 607 on the inner side of the lever arm 501 through sliders on both sides, and is lifted and lowered under the lifting of the wire rope 604. This design makes the entire lifting process smoother.
[0040] like Figure 1 and Figure 8As shown, a track 7 and a collecting trough 3 are provided on the upper part of the bracket 1. The collecting trough 3 is provided at the rectangular openings at both ends of the bracket 1. A support plate 4 is provided on the upper part of the collecting trough 3. A plurality of through holes are provided on the support plate 4. The screw 502 is connected to the force arm 501 through the first bearing seat 503.
[0041] It should be noted that the collecting tank 3 is arranged at the lower part of the supporting plate 4. It is inevitable that the honey solution will drip during the process of exporting the Gastrodia slices from the soaking tank 901. The advantage of this design is that the honey solution can be exported on the supporting plate 4 without dripping, and the dripping honey solution can enter the collecting tank 3 for recovery.
[0042] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.
Claims
1. A device for soaking gastrodia slices, comprising a support (1), a soaking tank (2) and a lifting mechanism (5), characterized in that: The support (1) is a rectangular frame structure, and a soaking tank (2) and a lifting mechanism (5) are provided on the upper part of the support (1); The soaking tank (2) is a rectangular hollow structure with an upper opening, a plurality of through holes (8) are arranged inside the soaking tank (2), and a soaking mechanism (9) is arranged inside the through holes (8); The soaking mechanism (9) comprises a soaking tank (901), a lower pressing plate (902), a lifting rod (903), a lifting bracket (904) and a fixed hanging ear (905); the soaking tank (901) is a cylindrical hollow structure with an upper opening; a lower pressing plate (902) is arranged inside the soaking tank (901); the lower pressing plate (902) is connected to a through hole of the lifting bracket (904) via the lifting rod (903); and a fixed hanging ear (905) is arranged on the lifting bracket (904); A plurality of water guide grooves (10) are arranged alternately on the side of the through hole (8), a water guide hole (11) is arranged inside the water guide groove (10) and penetrates into the internal chamber of the soaking tank (901), and the bottom of the water guide groove (10) is arranged obliquely.
2. A device for soaking gastrodia slices according to claim 1, characterized in that: The lifting mechanism (5) comprises a force arm (501), a connecting plate (515), a first bevel gear set (504), a second bevel gear set (510) and a driving group. The force arm (501) is connected to another force arm set through the connecting plate (515) to form a frame structure. The bottom of the force arm (501) is connected to the track (7) on the bracket (1) through a rotating wheel (505). A screw rod (502) is arranged on the side of the force arm (501). One end of the screw rod (502) is connected to the first rotating shaft (512) on the first driving motor (513) through the second bevel gear set (510). The other end of the screw rod (502) is connected to the driving group through the first bevel gear set (504). A lifting assembly (6) is provided at the lower part of the connecting plate (515), and the lifting assembly (6) comprises a lifting plate (605), a hook (606) and a lifting group. The lifting plate (605) is provided in the middle of the two force arms (501), and a plurality of hooks (606) are provided at the lower part of the lifting plate (605). The upper part of the lifting plate (605) is connected to the lifting group.
3. A device for soaking gastrodia slices according to claim 2, characterized in that: The driving group comprises a second rotating shaft, a first synchronous wheel (508), a second synchronous wheel (509) and a third rotating shaft (506) arranged on the force arm (501); the second rotating shaft is arranged on the force arm (501) via a third bearing seat; a first bevel gear group (504) and a first synchronous wheel (508) are arranged on the upper part of the second rotating shaft; the first synchronous wheel (508) is connected to the third rotating shafts (506) on the two rotating wheels (505) via a synchronous belt.
4. A device for soaking gastrodia slices according to claim 2, characterized in that: The first rotating shaft (512) is arranged on the upper part of the connecting plate (515) via the second bearing seat (511), and the first rotating shaft (512) is connected to the first driving motor (513) via a coupling.
5. A device for soaking gastrodia slices according to claim 2, characterized in that: The lifting group comprises a connecting bracket (601), a winding wheel (602), a second driving motor (603) and a steel wire rope (604); the connecting bracket (601) is arranged at the lower part of the connecting plate (515); a fourth rotating shaft and a winding wheel (602) connected to the fourth rotating shaft are arranged in the middle part of the connecting bracket (601); one end of the fourth rotating shaft is connected to the second driving motor (603) via a coupling; A steel wire rope (604) is arranged on the upper part of the winding wheel (602), and one end of the steel wire rope (604) is connected to the lifting plate (605).
6. A device for soaking gastrodia slices according to claim 5, characterized in that: The lifting plate (605) is slidably connected to the sliding groove (607) inside the lever arm (501) via sliders on both sides.
7. A device for soaking gastrodia slices according to claim 1, characterized in that: A track (7) and a collecting trough (3) are arranged on the upper part of the bracket (1); the collecting trough (3) is arranged at rectangular openings at both ends of the bracket (1); a support plate (4) is arranged on the upper part of the collecting trough (3); and a plurality of through holes are arranged on the support plate (4).
8. A device for soaking gastrodia slices according to claim 1, characterized in that: The screw rod (502) is connected to the lever arm (501) via a first bearing seat (503).