Lightweight aggregate pre-wetting bin for concrete mixing plant

By designing a rotary silo for light aggregate pre-wetting, the rotation and lifting of the hydraulic cylinder and filter cartridge are used to solve the problems of long pre-wetting time and inconvenient discharge of light aggregate, and efficient pre-wetting is achieved and quick discharge.

CN222494824UActive Publication Date: 2025-02-18CHANGCHUN CHENGTOU DUAL CARBON NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202420768169.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2025-02-18
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

When the silo is pre-wet, the existing light aggregate is often soaked directly, which takes a long time and is poor in efficiency. It is difficult to completely replace the air in the micropores of the light aggregate, resulting in inconvenient discharge.

Method used

A pre-wet silo for light aggregate for concrete mixing stations was designed, and the filter cartridge was driven by rotating mechanism and hydraulic cylinder to rotate and lift, achieving full contact between light aggregate and water, and promoting water to penetrate into the micropores of light aggregate. , and achieve rapid drainage and discharge through drain holes.

Benefits of technology

The pre-wetting time of light aggregates is reduced, the pre-wetting efficiency is improved, and the air in the micropores of light aggregates is completely replaced, which facilitates discharge and improves overall efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222494824U_ABST
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Abstract

The utility model discloses a lightweight aggregate prewetting stock bin for a concrete mixing plant, which comprises a support frame, a stock bin body is fixedly arranged on the upper side of the support frame, rotating mechanisms are arranged on the upper side and the inner side of the stock bin body, a feed port is fixedly arranged on one side of the support frame close to the upper side, and the feed port is communicated with the rotating mechanisms. The rotating mechanism comprises a mounting frame fixedly arranged on the upper side of the stock bin body, a main hydraulic cylinder is fixedly mounted on the inner side of the mounting frame, a main telescopic rod is fixedly mounted at the lower end of the main hydraulic cylinder, and a screw is fixedly arranged at the lower end of the main telescopic rod. According to the lightweight aggregate pre-wetting stock bin for the concrete mixing plant, the filter cylinder drives the lightweight aggregate on the inner side of the stock bin body to rotate, so that the lightweight aggregate is in full contact with water, water permeates into micropores of the lightweight aggregate until the water completely replaces air in the micropores of the lightweight aggregate, the soaking time is shortened, and the soaking efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of concrete mixing stations, in particular to a lightweight aggregate pre-wetting silo for a concrete mixing station. Background Art

[0002] Lightweight aggregate is made of light coarse aggregate, light fine aggregate or ordinary fine aggregate, cement, water, admixtures and admixtures. It can be used as concrete, and its apparent density is not more than 1950kg / m3. Lightweight aggregate has the characteristics of porous and rough surface and strong water absorption. Therefore, the workability of its mixture is significantly different from that of ordinary concrete. Lightweight aggregate concrete mixture has good cohesion and water retention, but poor fluidity. If the fluidity is increased, the aggregate will float and easily separate. At the same time, due to the high water absorption rate of aggregate, part of the water added to the concrete will be absorbed by the light aggregate, and the remaining part will be used for cement hydration and give the mixture fluidity. Therefore, the water consumption of the mixture should be composed of two parts: one part is the water consumption for the mixture to obtain the required fluidity, which is called the net water consumption; the other part is the water absorption of the light aggregate in 1 hour, which is called the additional water consumption. At present, when lightweight aggregate is pre-wetted in the silo, it is often treated by direct immersion. In the immersion process, the lightweight aggregate is immersed in normal pressure water. The normal pressure water reaches an air pressure balance with the micropores of the lightweight aggregate, and it is difficult for the water to penetrate into the micropores of the lightweight aggregate and completely replace the air in the micropores of the lightweight aggregate. This is time-consuming and inefficient. In addition, the pre-wet silos on the market are not convenient for draining, which makes it inconvenient to discharge the material. Utility Model Content

[0003] The main purpose of the utility model is to provide a lightweight aggregate pre-wetting silo for a concrete mixing station, which can effectively solve the problems in the background technology.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0005] A lightweight aggregate pre-wetting silo for a concrete mixing station comprises a support frame, a silo body is fixedly arranged on the upper side of the support frame, a rotating mechanism is arranged on the upper side and inner side of the silo body, a feed port is fixedly arranged on one side of the support frame near the upper side, the rotating mechanism comprises a mounting frame fixedly arranged on the upper side of the silo body, a main hydraulic cylinder is fixedly arranged on the inner side of the mounting frame, a main telescopic rod is fixedly arranged on the lower end of the main hydraulic cylinder, a screw is fixedly arranged on the lower end of the main telescopic rod, a movable wheel is movably arranged on the outer side of the screw, and the outer side of the movable wheel A sleeve rod is fixedly sleeved, and several groups of connecting rods are fixedly arranged on the outer side of the sleeve rod near the upper and lower sides, and filter cartridges are fixedly arranged on the outer sides of several groups of the connecting rods, and auxiliary hydraulic cylinders are fixedly installed on the upper side of the silo body near the front and rear sides, and auxiliary telescopic rods are fixedly arranged on the lower sides of the two groups of auxiliary hydraulic cylinders, and movable grooves are opened on the upper side of the filter cartridge corresponding to the positions of the two groups of auxiliary telescopic rods, and the lower sides of the two groups of auxiliary telescopic rods are fixedly connected with limiting plates, an electric butterfly valve is fixedly installed on the inner side of the silo body near the lower side, and a main valve is fixedly installed on the lower side of the silo body.

[0006] Preferably, the main telescopic rod passes through the upper side of the silo body near the center and is connected to the main hydraulic cylinder. The main telescopic rod and the screw rod are arranged as an integral structure, and the screw rod is limited and movable at the inner side of the sleeve rod.

[0007] Preferably, the screw rod is threadedly connected to the movable wheel, and a plurality of groups of drainage holes are provided on the inner side of the filter cartridge.

[0008] Preferably, the filter cartridge is funnel-shaped, and the two groups of auxiliary telescopic rods respectively penetrate the front and rear sides of the silo body and are connected to the two groups of auxiliary hydraulic cylinders.

[0009] Preferably, the two groups of auxiliary telescopic rods are limited and movable at positions inside the two groups of movable grooves.

[0010] Preferably, the valve flap of the electric butterfly valve is a filter setting, and the main valve is a sealing setting.

[0011] Compared with the prior art, the utility model has the following beneficial effects:

[0012] 1. By starting the main hydraulic cylinder, the screw is driven to move up and down, so that the sleeve rod, connecting rod and filter cartridge are driven to reciprocate through the threaded movable wheel, so that the filter cartridge drives the light aggregate inside the silo body to rotate, so that the light aggregate can be more fully in contact with water, and water can penetrate into the micropores of the light aggregate until it completely replaces the air in the micropores of the light aggregate, thereby reducing the immersion time and improving the immersion efficiency.

[0013] 2. By starting two sets of auxiliary hydraulic cylinders, the auxiliary telescopic rod and the limit plate drive the filter cartridge to rise. At the same time, the main hydraulic cylinder drives the main telescopic rod to rise. After the filter cartridge leaves the water surface, it continues to rise and fall in a cycle through the main telescopic rod, driving the screw to extend and retract up and down, and then driving the movable wheel, sleeve rod, and filter cartridge to rotate, so as to achieve rapid drainage of light aggregate, facilitate discharge, and improve efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall structure of a lightweight aggregate pre-wetting silo for a concrete mixing station according to the utility model;

[0015] Figure 2 This is a partial cross-sectional structural schematic diagram of a lightweight aggregate pre-wetting silo for a concrete mixing station according to the utility model;

[0016] Figure 3 This is a schematic diagram of the enlarged structure of part A of a lightweight aggregate pre-wetting silo for a concrete mixing station according to the utility model;

[0017] Figure 4 The utility model is a partial cutaway structural schematic diagram of a rotating mechanism of a lightweight aggregate pre-wetting silo for a concrete mixing station.

[0018] In the figure: 1. support frame; 2. silo body; 3. rotating mechanism; 31. mounting frame; 32. main hydraulic cylinder; 33. main telescopic rod; 34. screw rod; 35. movable wheel; 36. sleeve rod; 37. connecting rod; 38. filter cartridge; 39. auxiliary hydraulic cylinder; 310. auxiliary telescopic rod; 311. movable groove; 312. limit plate; 313. electric butterfly valve; 314. main valve; 4. feed inlet. DETAILED DESCRIPTION

[0019] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0020] like Figure 1-4As shown, a lightweight aggregate pre-wetting silo for a concrete mixing station includes a support frame 1, a silo body 2 is fixedly arranged on the upper side of the support frame 1, a rotating mechanism 3 is arranged on the upper side and inner side of the silo body 2, a feed port 4 is fixedly arranged on one side of the support frame 1 near the upper side, the rotating mechanism 3 includes a mounting frame 31 fixedly arranged on the upper side of the silo body 2, a main hydraulic cylinder 32 is fixedly installed on the inner side of the mounting frame 31, a main telescopic rod 33 is fixedly installed on the lower end of the main hydraulic cylinder 32, a screw rod 34 is fixedly arranged on the lower end of the main telescopic rod 33, a movable wheel 35 is movably arranged on the outer side of the screw rod 34, and a movable wheel 35 is fixedly sleeved on the outer side of the movable wheel 35 A sleeve rod 36 is provided, and several groups of connecting rods 37 are fixedly arranged on the outer side of the sleeve rod 36 near the upper and lower sides. Filter cartridges 38 are fixedly arranged on the outer sides of the several groups of connecting rods 37. Auxiliary hydraulic cylinders 39 are fixedly installed on the upper side of the silo body 2 near the front and rear sides. Auxiliary telescopic rods 310 are fixedly arranged on the lower sides of the two groups of auxiliary hydraulic cylinders 39. Movable grooves 311 are provided on the upper side of the filter cartridge 38 corresponding to the positions of the two groups of auxiliary telescopic rods 310. The lower sides of the two groups of auxiliary telescopic rods 310 are fixedly connected to limiting plates 312. An electric butterfly valve 313 is fixedly installed on the inner side of the silo body 2 near the lower side, and a main valve 314 is fixedly installed on the lower side of the silo body 2.

[0021] In this embodiment, the main telescopic rod 33 penetrates the upper side of the silo body 2 near the center and is connected to the main hydraulic cylinder 32. The main telescopic rod 33 and the screw 34 are arranged as an integral structure. The screw 34 is limited and movable on the inner side of the sleeve rod 36. The screw 34 is threadedly connected to the movable wheel 35. A plurality of groups of drainage holes are arranged on the inner side of the filter cartridge 38. The filter cartridge 38 is funnel-shaped. Two groups of auxiliary telescopic rods 310 respectively penetrate the front and rear sides of the silo body 2 and are connected to the two groups of auxiliary hydraulic cylinders 39. The two groups of auxiliary telescopic rods 310 are limited and movable on the inner side of the two groups of movable grooves 311. The valve disc of the electric butterfly valve 313 is a filter screen setting, and the main valve 314 is a sealing setting.

[0022] Specifically, firstly, the light aggregate to be pre-wetted is placed inside the silo body 2 through the feed inlet 4, and then the aggregate enters the upper side of the filter cartridge 38. At this time, the main hydraulic cylinder 32 fixedly installed inside the mounting frame 31 is started, and the screw rod 34 is driven to move up and down through the main telescopic rod 33, so that the sleeve rod 36, the connecting rod 37, and the filter cartridge 38 are driven to reciprocate through the threaded movable wheel 35, so that the filter cartridge 38 drives the light aggregate inside the silo body 2 to rotate, so that the light aggregate is in contact with water more fully, and the water is infiltrated into the micropores of the light aggregate until it completely replaces the air in the micropores of the light aggregate, thereby reducing the soaking time and improving the water quality. High soaking efficiency. In addition, when pre-wetting is completed, the two groups of auxiliary hydraulic cylinders 39 are started to make the auxiliary telescopic rod 310 and the limit plate 312 drive the filter cartridge 38 to rise. At the same time, the main hydraulic cylinder 32 drives the main telescopic rod 33 to rise. After the filter cartridge 38 leaves the water surface, the main telescopic rod 33 continues to circulate and rise, driving the screw rod 34 to extend and retract up and down, and then driving the movable wheel 35, the sleeve rod 36, and the filter cartridge 38 to rotate. At this time, the main valve 314 is opened to accelerate the drainage of the light aggregate. When the drainage is completed, the electric butterfly valve 313 is finally opened to discharge the material, so as to achieve rapid drainage of the light aggregate, thereby facilitating the discharge of the material and improving the efficiency.

[0023] Working principle:

[0024] When in use, firstly, the light aggregate to be pre-wetted is placed inside the silo body 2 through the feed inlet 4, and then the aggregate enters the upper side of the filter cartridge 38. At this time, the main hydraulic cylinder 32 fixedly installed inside the mounting frame 31 is started, and the screw rod 34 is driven to move up and down through the main telescopic rod 33, so that the sleeve rod 36, the connecting rod 37, and the filter cartridge 38 are driven to reciprocate through the threaded movable wheel 35, so that the filter cartridge 38 drives the light aggregate inside the silo body 2 to rotate, so that the light aggregate is in contact with water more fully, and the water is infiltrated into the micropores of the light aggregate until it completely replaces the air in the micropores of the light aggregate, thereby reducing the soaking time and improving the water quality. High soaking efficiency. In addition, when pre-wetting is completed, the two groups of auxiliary hydraulic cylinders 39 are started to make the auxiliary telescopic rod 310 and the limit plate 312 drive the filter cartridge 38 to rise. At the same time, the main hydraulic cylinder 32 drives the main telescopic rod 33 to rise. After the filter cartridge 38 leaves the water surface, the main telescopic rod 33 continues to circulate and rise, driving the screw rod 34 to extend and retract up and down, and then driving the movable wheel 35, the sleeve rod 36, and the filter cartridge 38 to rotate. At this time, the main valve 314 is opened to accelerate the drainage of the light aggregate. When the drainage is completed, the electric butterfly valve 313 is finally opened to discharge the material, so as to achieve rapid drainage of the light aggregate, thereby facilitating the discharge of the material and improving the efficiency.

[0025] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A lightweight aggregate pre-wetting silo for a concrete mixing station, comprising a support frame (1), characterized in that: A silo body (2) is fixedly arranged on the upper side of the support frame (1), a rotating mechanism (3) is arranged on the upper side and inner side of the silo body (2), a feed port (4) is fixedly arranged on one side of the support frame (1) near the upper side, the rotating mechanism (3) comprises a mounting frame (31) fixedly arranged on the upper side of the silo body (2), a main hydraulic cylinder (32) is fixedly arranged on the inner side of the mounting frame (31), a main telescopic rod (33) is fixedly arranged on the lower end of the main hydraulic cylinder (32), a screw rod (34) is fixedly arranged on the lower end of the main telescopic rod (33), a movable wheel (35) is movably arranged on the outer side of the screw rod (34), a sleeve rod (36) is fixedly sleeved on the outer side of the movable wheel (35), and the sleeve rod (36) is fixedly sleeved on the outer side of the sleeve rod (36). 6), a plurality of groups of connecting rods (37) are fixedly arranged on the outer side near the upper and lower sides, and filter cartridges (38) are fixedly arranged on the outer sides of the plurality of groups of connecting rods (37), auxiliary hydraulic cylinders (39) are fixedly installed on the upper side near the front and rear sides of the silo body (2), and auxiliary telescopic rods (310) are fixedly arranged on the lower sides of the two groups of auxiliary hydraulic cylinders (39), and movable grooves (311) are opened on the upper side of the filter cartridge (38) at positions corresponding to the two groups of auxiliary telescopic rods (310), and the lower sides of the two groups of auxiliary telescopic rods (310) are fixedly connected to limit plates (312), an electric butterfly valve (313) is fixedly installed on the inner side of the silo body (2) near the lower side, and a main valve (314) is fixedly installed on the lower side of the silo body (2).

2. The lightweight aggregate pre-wetting silo for a concrete mixing station according to claim 1, characterized in that: The main telescopic rod (33) passes through the upper side of the silo body (2) near the center and is connected to the main hydraulic cylinder (32). The main telescopic rod (33) and the screw rod (34) are arranged as an integral structure. The screw rod (34) is limited and movable at the inner side of the sleeve rod (36).

3. The lightweight aggregate pre-wetting silo for a concrete mixing station according to claim 1, characterized in that: The screw rod (34) is threadedly connected to the movable wheel (35), and a plurality of groups of drainage holes are arranged on the inner side of the filter cartridge (38).

4. The lightweight aggregate pre-wetting silo for a concrete mixing station according to claim 1, characterized in that: The filter cartridge (38) is funnel-shaped, and the two sets of auxiliary telescopic rods (310) respectively penetrate the front and rear sides of the silo body (2) and are connected to the two sets of auxiliary hydraulic cylinders (39).

5. The lightweight aggregate pre-wetting silo for a concrete mixing station according to claim 1, characterized in that: The two groups of auxiliary telescopic rods (310) are limitedly movable at positions inside the two groups of movable grooves (311).

6. The lightweight aggregate pre-wetting silo for a concrete mixing station according to claim 1, characterized in that: The valve flap of the electric butterfly valve (313) is provided as a filter screen, and the main valve (314) is provided as a seal.